CN216298209U - A waste and waste collection device for wire-cut electric discharge machine tools - Google Patents
A waste and waste collection device for wire-cut electric discharge machine tools Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及到电火花线切割机床领域,具体涉及到一种电火花线切割机床用废料废屑收集装置。The utility model relates to the field of electric spark wire cutting machine tools, in particular to a waste scrap collection device for an electric spark wire cutting machine tool.
背景技术Background technique
电火花线切割机床是工业生产中常见的一种机械加工设备。电火花线切割加工是利用细金属丝作为电极作高速往复运动,对工件进行脉冲电火花放电蚀除金属、切割成型,具有加工精度高、制造成本低、耗材少等突出优点,因此在工业生产中获得广泛的应用。Wire-cut EDM is a common mechanical processing equipment in industrial production. Wire-cut EDM is to use thin metal wire as electrode for high-speed reciprocating motion, to carry out pulse electric spark discharge on workpiece to remove metal, cut and form, which has outstanding advantages such as high machining accuracy, low manufacturing cost and few consumables, so it is widely used in industrial production. widely used in.
电火花线切割机床在对工件进行切割时,会产生大量细小的金属废屑并堆积在工作台面上,若想彻底清理干净,则需要拆开机器进行清洗,十分不方便。当切割形状复杂的工件时,部分散料会直接掉入有冷却液的工作台上,经过长时间积累,过多的废料自由散落在工作台上,这给拿取工件和清理废料带来不便,同时也存在一定危险性问题。因此,如何更加便捷的收集这些废料废屑成为当下急需解决的问题。When the WEDM machine cuts the workpiece, a large amount of small metal waste will be generated and accumulated on the work surface. If you want to clean it thoroughly, you need to disassemble the machine for cleaning, which is very inconvenient. When cutting workpieces with complex shapes, part of the bulk material will drop directly into the worktable with coolant, and after a long period of accumulation, excessive waste will be scattered freely on the worktable, which brings inconvenience to picking up the workpiece and cleaning up the waste. , and there are certain risks. Therefore, how to collect these wastes and scraps more conveniently has become an urgent problem to be solved at present.
实用新型内容Utility model content
为了克服上述技术中的不足,本实用新型的目的是提供一种电火花线切割机床用废料废屑收集装置,以解决在线切割时遇到的金属废料废屑收集难,工作平台清洁难的问题。In order to overcome the deficiencies in the above-mentioned technologies, the purpose of this utility model is to provide a waste scrap collection device for an EDM wire cutting machine, so as to solve the problems of difficult collection of metal scraps and scraps encountered during wire cutting, and difficulty in cleaning the working platform. .
为实现上述目的,本实用新型采用的技术方案是:一种电火花线切割机床用废料废屑收集装置,包括工作台,所述工作台上表面设置横托,所述横托固定安装于工作台上,所述横托上方设置横梁,所述横梁与横托滑动连接,所述横托下方设置横托垫块,所述横托垫块与横托固定连接,所述横托垫块内侧设置滑轨,所述滑轨与横托垫块螺钉固定,所述横托内侧、横梁正下方设置一层集料槽,所述一层集料槽与横托垫块通过滑轨滑动连接,所述横托内侧、一层集料槽正下方设置二层过滤槽,所述二层过滤槽与横托垫块通过滑轨滑动连接,所述横托垫块在取件方向设置限位卡扣,所述限位卡扣与横托垫块螺钉固定连接。In order to achieve the above purpose, the technical scheme adopted by the present utility model is: a waste and waste collection device for wire-cut electric discharge machine tools, including a workbench, the upper surface of the workbench is provided with a horizontal support, and the horizontal support is fixedly installed on the workbench. On the platform, a cross beam is arranged above the horizontal support, the cross beam is slidably connected with the horizontal support, a horizontal support pad is arranged below the horizontal support, the horizontal support pad is fixedly connected with the horizontal support, and the inner side of the horizontal support pad is A sliding rail is provided, and the sliding rail is fixed with the horizontal support block with screws. A layer of collecting trough is arranged on the inner side of the horizontal support and directly under the beam, and the first layer of collecting groove and the horizontal support block are slidably connected through the sliding rail. The inner side of the horizontal support and the first layer of the collecting tank are provided with a second-layer filter groove, and the second-layer filter groove and the horizontal support block are slidably connected through the slide rail, and the horizontal support block is provided with a limit card in the direction of picking up the pieces. The limit buckle is fixedly connected with the horizontal support spacer block screw.
进一步的,所述一层集料槽、二层过滤槽形状皆呈方形,且槽的上端周边设置有挡边。Further, the shape of the first-layer collecting tank and the second-layer filtering tank are all square, and the upper edge of the tank is provided with a rib.
进一步的,所述一层集料槽、二层过滤槽在取件方向设置前挡板,前挡板长度超出槽的边缘,并且与横托垫块相贴合。Further, front baffles are arranged in the picking direction of the first-layer collecting tank and the second-layer filtering tank, and the length of the front baffle exceeds the edge of the tank and is fitted with the horizontal support block.
进一步的,所述限位卡扣可在竖直平面内转动扣住与松开前挡板。Further, the limit buckle can be rotated in a vertical plane to fasten and release the front baffle.
进一步的,所述一层集料槽主要用来收集切割掉落的体积较大的废料,因此滤孔孔径设置在五到六毫米之间,所述二层过滤槽是用来收集混在冷却液里体积较小的废屑,二层过滤槽的滤孔孔径远小于一层集料槽滤孔孔径。Further, the first layer of the collecting tank is mainly used to collect the large volume of waste that is cut and dropped, so the filter hole diameter is set between five and six millimeters, and the second layer of the filter tank is used to collect mixed in the cooling liquid. The pore size of the second-layer filter tank is much smaller than the filter hole diameter of the first-layer collection tank.
进一步的,所述滑轨为双节滑轨,包括内滑轨与外滑轨,所述一层集料槽、二层过滤槽外壁侧分别设置内滑轨,所述内滑轨分别与一层集料槽、二层过滤槽螺钉固定连接,所述横托内侧设置有两层外滑轨,所述外滑轨与横托螺钉固定连接,所述两层外滑轨位置分别与一层集料槽、二层过滤槽内滑轨相对应。Further, the sliding rail is a double-section sliding rail, including an inner sliding rail and an outer sliding rail, and inner sliding rails are respectively provided on the outer walls of the first-layer collecting trough and the second-layer filtering tank, and the inner sliding rails are respectively connected with a first layer. The first-layer collecting tank and the second-layer filter tank are screwed and connected, the inner side of the horizontal bracket is provided with two layers of outer slide rails, the outer slide rails are fixedly connected with the horizontal bracket screws, and the positions of the two layers of outer slide rails are respectively connected with the first layer. The sliding rails in the collecting trough and the second-layer filter trough correspond.
本实用新型提出的一种电火花线切割机床用废料废屑收集装置,具有以下有益效果:通过设置的工作台、横托、横梁、一层集料槽、二层过滤槽、挡边、前挡板、滑轨和限位卡扣,结构简单,易于拆装和操作,线切割时产生的工件及废料会直接掉入一层集料槽,集料槽底部的滤孔将工件、废料与冷却液分开,无须操作人员在一旁等待观察工件掉落并从冷却液池中捞取工件,也避免了从冷却液池中盲找工件与清理废料的麻烦,二层过滤槽将体积小于一层集料槽滤孔孔径的废屑与冷却液分离开,并将废屑留在二层过滤槽内,线切割结束后将一层集料槽、二层过滤槽利用滑轨轻松抽出,拿取工件与清理废料废屑,操作方便快捷,从而有效的提高装置的实用性与便捷性。The utility model proposes a waste and waste collection device for wire-cutting machine tools, which has the following beneficial effects: a set of workbenches, horizontal supports, crossbeams, a first-layer collecting trough, a second-layer filter trough, ribs, front The baffle, slide rail and limit buckle have simple structure, easy to disassemble and operate. The workpiece and waste generated during wire cutting will drop directly into the collecting tank on the first layer. The coolant is separated, and the operator does not need to wait and watch the workpiece fall and pick up the workpiece from the coolant pool. It also avoids the trouble of blindly finding the workpiece and cleaning the waste from the coolant pool. The waste chips in the filter hole diameter of the hopper are separated from the cooling liquid, and the waste chips are left in the second-layer filter groove. After the wire cutting is completed, the first-layer collecting trough and the second-layer filter groove are easily pulled out using the slide rail to take the workpiece. It is convenient and quick to operate and clean up waste and debris, thereby effectively improving the practicability and convenience of the device.
附图说明Description of drawings
图1为本实用新型提出的一种电火花线切割机床用废料废屑收集装置的整体结构示意图;1 is a schematic diagram of the overall structure of a waste scrap collection device for a wire electric discharge machine tool proposed by the utility model;
图2为本实用新型提出的一种电火花线切割机床用废料废屑收集装置的收集装置部件示意图;2 is a schematic diagram of the collection device components of a waste scrap collection device for a wire EDM machine tool proposed by the utility model;
图3为本实用新型提出的一种电火花线切割机床用废料废屑收集装置的一层接料槽的结构示意图;Fig. 3 is the structural schematic diagram of the first layer of the feeding trough of a waste and scrap collection device for a wire EDM machine tool proposed by the utility model;
图4为本实用新型提出的一种电火花线切割机床用废料废屑收集装置的二层过滤槽的结构示意图;4 is a schematic structural diagram of a two-layer filter tank of a waste scrap collection device for a wire EDM machine tool proposed by the utility model;
图中:1、横梁;2、横托;3、横托垫块;4、滑轨;41、外滑轨;42、内滑轨;5、工作台; 6、限位卡扣;7、前挡板;8、一层集料槽; 9、二层过滤槽;10、挡边。In the picture: 1. Beam; 2. Horizontal support; 3. Horizontal support pad; 4. Slide rail; 41. Outer slide rail; 42, Inner slide rail; Front baffle; 8. A collection tank on the first layer; 9. Filter tank on the second layer; 10. Rib.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
参照图1至图4,本实用新型提供一种电火花线切割机床用废料废屑收集装置,包括工作台5,工作台5上表面设置横托2,横托2固定安装于工作台5上,横托2上方设置横梁1,横梁1与横托2滑动连接,横托下方设置横托垫块3,横托垫块与横托固定连接,横托垫块3内侧设置滑轨4,滑轨4与横托垫块3螺钉固定,横托2内侧、横梁1正下方设置一层集料槽8,一层集料槽8与横托垫块3通过滑轨4滑动连接,横托2内侧、一层集料槽8正下方设置二层过滤槽9,二层过滤槽9与横托垫块3通过滑轨4滑动连接。Referring to FIGS. 1 to 4 , the utility model provides a waste and waste collection device for wire-cut electric discharge machine tools, including a workbench 5 , a horizontal support 2 is arranged on the upper surface of the workbench 5 , and the horizontal support 2 is fixedly installed on the workbench 5 , a cross beam 1 is set above the horizontal support 2, the cross beam 1 is slidably connected with the horizontal support 2, the horizontal support pad 3 is set below the horizontal support, the horizontal support pad is fixedly connected with the horizontal support, the inner side of the horizontal support pad 3 is provided with a slide rail 4, and the sliding The rail 4 is fixed with the horizontal support block 3 by screws, and a layer of collecting
一层集料槽8、二层过滤槽9形状皆呈方形,且槽的上端周边设置有挡边10,挡边10起到遮挡作用,防止切割掉落的工件与废料散落到槽的外面。The first-layer collecting
一层集料槽8、二层过滤槽9在取件方向设置前挡板7,前挡板7高度设置较矮,降低推拉一层集料槽8与二层过滤槽9的操作难度,前挡板7的长度超出槽的边缘,并且与横托垫块3相贴合,起到防止切割掉落的工件与废料散落到槽的外面的同时限制槽位置的作用。The first-level collecting
横托垫块3在取件方向设置限位卡扣6,限位卡扣6与横托垫块3螺钉固定连接,限位卡扣6可在竖直平面内转动,起到扣住前挡板7的作用,防止一层集料槽8与二层过滤槽9在切割时的随意移动。The horizontal support block 3 is provided with a limit buckle 6 in the direction of taking the piece, the limit buckle 6 is fixedly connected with the horizontal support block 3 by screws, and the limit buckle 6 can be rotated in the vertical plane to lock the front stopper. The function of the plate 7 prevents random movement of the first-layer collecting
一层集料槽8主要用来收集切割掉落的体积较大的废料,因此滤孔孔径设置在五到六毫米之间,二层过滤槽9是用来收集混在冷却液里体积较小的废屑,二层过滤槽9的滤孔孔径远小于一层集料槽8的滤孔孔径,滤孔的设置将线切割过程产生的废料废屑与冷却液分开。The first-layer collecting
滑轨4为双节滑轨,包括内滑轨42与外滑轨41,一层集料槽8、二层过滤槽9外壁侧分别设置内滑轨42,内滑轨42分别与一层集料槽8、二层过滤槽9螺钉固定连接,一层集料槽8与二层过滤槽9可连固定的内滑轨42直接拆卸脱离取出,进行废料废屑的收集与清理,横托2内侧设置有两层外滑轨41,外滑轨41与横托2螺钉固定连接,两层外滑轨41位置分别与内滑轨42相对应,滑轨4的设置使操作员能更轻松地抽拉一层集料槽8与二层过滤槽9,从而进行废料废屑的收集与清理。The slide rail 4 is a double-section slide rail, including an inner slide rail 42 and an outer slide rail 41. The inner slide rails 42 are respectively provided on the outer walls of the first layer collecting
工作原理:在进行线切割前,将一层集料槽8、二层过滤槽9放置在正确位置,前挡板7与横托垫块3贴合,限位卡扣6扣住前挡板,限制一层集料槽8、二层过滤槽9位置,连接电源,在电火花线切割机床对原材料进行切割时,冷却液和废屑废料在重力作用下下落,体积较大的废料以及切割后的工件掉落且留在在一层集料槽8,冷却液和体积较小的废屑穿过一层集料槽8的滤孔,二层过滤槽9的滤孔远小于一层集料槽8的滤孔,冷却液穿过二层过滤槽9上的滤孔流动回收,混合在冷却液中的废屑积存在二层过滤槽9上,线切割完成后,转动限位卡扣6拉动前挡板7,利用滑轨4轻松抽出一层集料槽8,将工件与废料取出,多次线切割后废屑堆积过多,同样地,利用滑轨将二层过滤槽9抽出,清理废屑,该设计结构简单,装拆方便,有效的将线切割机床加工产生的废料废屑进行收集,利于清理。Working principle: Before performing wire cutting, place the first-
以上所述实施方式仅用于说明而并非限制本实用新型的技术方案,虽然本实用新型已以较佳的实施方式揭露,熟悉本领域的普通技术人员应该理解,在不脱离本实用新型的技术范围内,仍可以根据本实用新型的技术构思和方案作出些许变形和改进,其均应涵盖在本实用新型的权利要求范围内。The above-mentioned embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been disclosed in preferred embodiments, those of ordinary skill in the art should understand that without departing from the technical solutions of the present invention Within the scope of the present invention, some modifications and improvements can still be made according to the technical concept and scheme of the present invention, which shall all be covered by the scope of the claims of the present invention.
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