CN216297593U - Workpiece bending device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及非标自动化技术领域,具体涉及一种工件压弯装置。The utility model relates to the technical field of non-standard automation, in particular to a workpiece bending device.
背景技术Background technique
目前,一些工件为方便运输,其加工完成后为平面结构,实际运用过程中需要对其进行折弯加工,以满足工件的使用需求。具体地,需要将其需折弯的部分相对主体部分翻转的同时获得一定的弯角。现有技术中,通常采用人工操控半自动化的折弯设备,通过人工放置并人力驱动上模块压合在下模块上,对人的要求较高且人力成本较高,该方式精度较差且效率较低,也无法获得一定的弯角。因此,亟需设计一种压装装置及对应的成型模具,实现工件的自动化折弯加工并获得一定的弯角。At present, for the convenience of transportation, some workpieces have a flat structure after processing, and they need to be bent during the actual application process to meet the needs of the workpiece. Specifically, a certain bending angle needs to be obtained while turning the part to be bent relative to the main body part. In the prior art, manual-controlled semi-automatic bending equipment is usually used, and the upper module is manually placed and manually driven to be pressed on the lower module, which requires higher human requirements and higher labor costs. This method is less accurate and more efficient. low, and can't get a certain corner. Therefore, there is an urgent need to design a press-fitting device and a corresponding forming die to realize the automatic bending process of the workpiece and obtain a certain bending angle.
有鉴于此,开发一种工件压弯装置,通过自动化控制上压模块与下压模块的运行位置使其上下吻合,精确控制,根据成型上模和成型下模的形状实现弯角,满足产品的折弯形状需求,效率较高,成本较低,对本领域技术人员来说是有必要的。In view of this, a workpiece bending device is developed, which can automatically control the running positions of the upper and lower pressure modules to make them match up and down, precisely control, and realize the bending angle according to the shapes of the upper and lower forming molds to meet the requirements of the product. Bending shape requirements, high efficiency and low cost are necessary for those skilled in the art.
实用新型内容Utility model content
本实用新型的目的是提供一种工件压弯装置,通过自动化控制上压模块与下压模块使其上下吻合实现工件折弯并满足弯折形状要求。The purpose of the utility model is to provide a workpiece bending device, which can realize the bending of the workpiece and meet the bending shape requirements by automatically controlling the upper pressing module and the lower pressing module so that they are matched up and down.
为达到上述目的,本实用新型采用的技术方案是:一种工件压弯装置,包括机箱和设置在机箱上的机架,所述机架包括框架和治具底板,所述治具底板的上方设置有下压模块,所述下压模块包括第一升降机构和设置在第一升降机构上的成型上模,所述治具底板的下方设置有上压模块,所述上压模块包括第二升降机构和设置在第二升降机构上的成型下模,所述治具底板上设置有产品载具放置区和设置在产品载具放置区一侧用于供成型下模活动的活动孔,所述成型下模插入所述活动孔后与所述成型上模在治具底板处压合。In order to achieve the above purpose, the technical scheme adopted by the present utility model is: a workpiece bending device, comprising a chassis and a frame arranged on the chassis, the frame includes a frame and a jig bottom plate, and the upper part of the jig bottom plate is A lower pressing module is provided, the lower pressing module includes a first lifting mechanism and a forming upper mold arranged on the first lifting mechanism, an upper pressing module is arranged under the bottom of the fixture, and the upper pressing module includes a second A lifting mechanism and a lower molding die arranged on the second lifting mechanism, the bottom plate of the jig is provided with a product carrier placement area and a movable hole arranged on one side of the product carrier placement area for the molding lower mold to move, so The lower molding die is inserted into the movable hole and pressed together with the upper molding die at the bottom plate of the jig.
优选地,所述第一升降机构包括第一升降气缸和设置在第一升降气缸输出端上的第一升降板,所述第一升降板上设置有滑轨和滑轨固定块,所述成型上模连接在所述滑轨固定块上。Preferably, the first lifting mechanism includes a first lifting cylinder and a first lifting plate arranged on the output end of the first lifting cylinder, the first lifting plate is provided with a sliding rail and a sliding rail fixing block, and the molding The upper die is connected to the slide rail fixing block.
优选地,所述滑轨固定块还上设置有浮动连接件,所述浮动连接件与所述滑轨固定块之间通过浮动连接头进行连接,所述浮动连接件靠近所述成型上模的一端设置有侧推板。Preferably, the sliding rail fixing block is further provided with a floating connecting piece, the floating connecting piece and the sliding rail fixing block are connected by a floating connecting head, and the floating connecting piece is close to the upper molding die. One end is provided with a side push plate.
优选地,所述成型上模包括水平部和设置在水平部一端的第一凸出部,所述第一凸出部上设置有供侧推板插入的限位孔,当成型上模停止运作时,所述浮动连接件带动所述侧推板插入所述限位孔中,以固定所述成型上模的位置;当所述成型上模开始运作时,所述浮动连接件带动所述侧推板远离所述成型上模。Preferably, the upper molding die includes a horizontal portion and a first protruding portion disposed at one end of the horizontal portion, the first protruding portion is provided with a limiting hole for inserting the side push plate, when the upper molding die stops working , the floating connecting piece drives the side push plate to be inserted into the limiting hole to fix the position of the upper molding die; when the upper molding die starts to operate, the floating connecting piece drives the side pushing plate The push plate is away from the upper forming die.
优选地,所述第一凸出部包括第一凸出块和第二凸出块,所述第一凸出块和第二凸出块之间设置有第一凹陷部。Preferably, the first protruding part includes a first protruding block and a second protruding block, and a first concave part is provided between the first protruding block and the second protruding block.
优选地,所述第一凸出块的长度略短于所述第二凸出块,所述第一凸出块与所述第二凸出块均固定连接在所述水平部上。Preferably, the length of the first protruding block is slightly shorter than that of the second protruding block, and both the first protruding block and the second protruding block are fixedly connected to the horizontal portion.
优选地,所述第二凸出块位于所述水平部上靠近所述侧推板的一侧,所述定位孔位于所述第二凸出块上。Preferably, the second protruding block is located on a side of the horizontal portion close to the side push plate, and the positioning hole is located on the second protruding block.
优选地,所述水平部的上还设置有至少一个预压活块,所述预压活块部分插入所述水平部内并与所述水平部弹性连接。Preferably, at least one pre-pressing active block is further provided on the horizontal portion, and the pre-pressing active block is partially inserted into the horizontal portion and elastically connected with the horizontal portion.
优选地,预压活块与所述水平部之间的弹性连接关系通过连接在所述水平部与所述预压活块之间的弹簧实现。Preferably, the elastic connection between the pre-pressing active block and the horizontal portion is realized by a spring connected between the horizontal portion and the pre-pressing active block.
优选地,所述第二升降机构包括第二升降气缸和位于第二升降气缸输出端上的上压底板,所述成型下模连接在所述上压底板上。Preferably, the second lifting mechanism includes a second lifting cylinder and an upper pressing base plate located on the output end of the second lifting cylinder, and the lower forming die is connected to the upper pressing base plate.
优选地,所述成型下模包括凸状模块和位于凸状模块上端面上的第二凸出部。Preferably, the lower molding die includes a convex module and a second protruding portion located on the upper end surface of the convex module.
优选地,所述第一凹陷部的形状和大小与所述第二凸出部的形状和大小相匹配。Preferably, the shape and size of the first recessed portion matches the shape and size of the second protruding portion.
优选地,所述产品载具放置区上放置有产品载具,所述产品载具上设置有若干个定位孔和一个供产品放置的产品放置区。Preferably, a product carrier is placed on the product carrier placement area, and the product carrier is provided with a plurality of positioning holes and a product placement area for the product to be placed.
优选地,所述治具底板中的产品载具放置区上设置有若干个与所述定位孔位置对应的定位销。Preferably, a plurality of positioning pins corresponding to the positions of the positioning holes are provided on the product carrier placement area in the jig base plate.
优选地,所述机箱上设置有电控箱和若干个按钮,所诉电控箱与按钮、下压模块、上压模块连接。Preferably, an electric control box and several buttons are arranged on the chassis, and the electric control box is connected with the buttons, the lower pressure module and the upper pressure module.
优选地,所述按钮包括开关按钮、急停按钮和启动按钮。Preferably, the buttons include a switch button, an emergency stop button and a start button.
由于上述技术方案运用,本实用新型的有益效果为:Due to the application of the above-mentioned technical solutions, the beneficial effects of the present utility model are:
1.本实用新型通过第一升降机构控制具有成型下模的上压模块,通过第二升降机构控制具有成型上模的下压模块,使成型上模和成型下模能够在工件处吻合,通过压力改变工件接触处的形状,通过改变成型上模和成型下模的形状能够满足工件折弯处的形状要求,控制精度更高,折弯效率更高;1. The utility model controls the upper pressing module with the lower molding die through the first lifting mechanism, and controls the lower pressing module with the upper molding die through the second lifting mechanism, so that the upper molding die and the lower molding die can be matched at the workpiece, and The pressure changes the shape of the workpiece contact, and by changing the shape of the upper forming die and the lower forming die, the shape requirements of the workpiece bending can be met, the control accuracy is higher, and the bending efficiency is higher;
2.本实用新型通过预压活块与第二凸出块进行配合控制工件主体部分,通过限位孔与侧推板配合实现成型下模的开闭,通过定位孔与定位销的配合实现产品载具的定位,提升了工件的定位精度,从而进一步提升了折弯控制精度;2. The utility model controls the main part of the workpiece through the cooperation of the pre-pressing active block and the second protruding block, realizes the opening and closing of the lower mold through the cooperation of the limit hole and the side push plate, and realizes the product through the cooperation of the positioning hole and the positioning pin. The positioning of the carrier improves the positioning accuracy of the workpiece, thereby further improving the bending control accuracy;
3.本实用新型通过简单的结构实现自动化控制,使用方便,提高了工件的折弯效率,满足生产使用的需要。3. The utility model realizes automatic control through a simple structure, is convenient to use, improves the bending efficiency of the workpiece, and meets the needs of production and use.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的一些附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Some drawings are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型一种实施例的整体结构立体示意图;1 is a schematic perspective view of the overall structure of an embodiment of the present utility model;
图2为本实用新型一种实施例的机架、上压模块、下压模块的连接示意图;2 is a schematic diagram of the connection of a rack, an upper pressure module, and a lower pressure module according to an embodiment of the present invention;
图3为本实用新型图2中A部分的结构示意图。FIG. 3 is a schematic structural diagram of part A in FIG. 2 of the present utility model.
其中,1、机箱;2、机架;3、框架;4、治具底板;5、下压模块;6、上压模块;7、产品载具放置区;8、活动孔;9、产品载具;10、电控箱;11、按钮;Among them, 1. Chassis; 2. Rack; 3. Frame; 4. Fixture bottom plate; 5. Lower pressure module; 6. Upper pressure module; 7. Product carrier placement area; 8. Active hole; 9. Product load Tool; 10. Electric control box; 11. Button;
51、第一升降机构;52、成型上模;53、浮动连接件;54、浮动连接头;55、侧推板;51. First lifting mechanism; 52. Forming upper die; 53. Floating connector; 54. Floating connector; 55. Side push plate;
511、第一升降气缸;512、第一升降板;513、滑轨;514、滑轨固定块;511, the first lift cylinder; 512, the first lift plate; 513, the slide rail; 514, the slide rail fixing block;
521、水平部;522、第一凸出部;523、限位孔;524、第一凸出块;525、第二凸出块;526、第一凹陷部;527、预压活块;521, horizontal part; 522, first protruding part; 523, limiting hole; 524, first protruding block; 525, second protruding block; 526, first concave part; 527, pre-pressing active block;
61、第二升降机构;62、成型下模;61. The second lifting mechanism; 62. The lower mould for forming;
611、第二升降气缸;612、上压底板;621、凸状模块;622、第二凸出部;611, the second lift cylinder; 612, the upper pressure plate; 621, the convex module; 622, the second protrusion;
91、定位孔;92、产品放置区。91. Positioning hole; 92. Product placement area.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, terms such as "installation", "connection", "connection", and "fixation" should be understood in a broad sense, for example, it may be a fixed connection , it can be detachable connection or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the mutual connection of two elements relationship, unless otherwise expressly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施例。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only embodiment.
实施例一Example 1
如图1-图3所示,一种工件压弯装置,包括机箱1和设置在机箱上的机架2,所述机架包括框架3和治具底板4,所述治具底板的上方设置有下压模块5,所述下压模块包括第一升降机构51和设置在第一升降机构上的成型上模52,所述治具底板的下方设置有上压模块6,所述上压模块包括第二升降机构61和设置在第二升降机构上的成型下模62,所述治具底板上设置有产品载具放置区7和设置在产品载具放置区一侧用于供成型下模活动的活动孔8,所述成型下模插入所述活动孔后与所述成型上模在治具底板处压合。As shown in FIG. 1-FIG. 3, a workpiece bending device includes a
进一步的,所述治具底板设置在所述框架上,所述框架包括支架和三角板。Further, the jig bottom plate is arranged on the frame, and the frame includes a bracket and a triangular plate.
进一步的,所述活动孔的尺寸大于所述成型下模的尺寸。Further, the size of the movable hole is larger than the size of the lower forming die.
进一步的,所述第一升降机构包括第一升降气缸511和设置在第一升降气缸输出端上的第一升降板512,所述第一升降板上设置有滑轨513和滑轨固定块514,所述成型上模连接在所述滑轨固定块上。Further, the first lifting mechanism includes a
进一步的,所述滑轨固定块还上设置有浮动连接件53,所述浮动连接件与所述滑轨固定块之间通过浮动连接头54进行连接,所述浮动连接件靠近所述成型上模的一端设置有侧推板55。Further, the sliding rail fixing block is also provided with a floating connecting
进一步的,所述成型上模包括水平部521和设置在水平部一端的第一凸出部522,所述第一凸出部上设置有供侧推板插入的限位孔523,当成型上模停止运作时,所述浮动连接件带动所述侧推板插入所述限位孔中,以固定所述成型上模的位置;当所述成型上模开始运作时,所述浮动连接件带动所述侧推板远离所述成型上模。Further, the upper molding die includes a
进一步的,所述第一凸出部包括第一凸出块524和第二凸出块525,所述第一凸出块和第二凸出块之间设置有第一凹陷部526。Further, the first protruding part includes a first
进一步的,所述第一凸出块的长度略短于所述第二凸出块,所述第一凸出块与所述第二凸出块均固定连接在所述水平部上。Further, the length of the first protruding block is slightly shorter than that of the second protruding block, and both the first protruding block and the second protruding block are fixedly connected to the horizontal portion.
进一步的,所述第二凸出块位于所述水平部上靠近所述侧推板的一侧,所述定位孔位于所述第二凸出块上。Further, the second protruding block is located on a side of the horizontal portion close to the side push plate, and the positioning hole is located on the second protruding block.
进一步的,所述水平部的上还设置有两个预压活块527,所述预压活块部分插入所述水平部内并与所述水平部弹性连接。Further, two pre-pressing
进一步的,预压活块与所述水平部之间的弹性连接关系通过连接在所述水平部与所述预压活块之间的弹簧实现。Further, the elastic connection relationship between the pre-pressing active block and the horizontal portion is realized by a spring connected between the horizontal portion and the pre-pressing active block.
进一步的,所述第二升降机构包括第二升降气缸611和位于第二升降气缸输出端上的上压底板612,所述成型下模连接在所述上压底板上。Further, the second lifting mechanism includes a
进一步的,所述成型下模包括凸状模块621和位于凸状模块上端面上的第二凸出部622。Further, the lower molding die includes a
进一步的,所述第一凹陷部的形状和大小与所述第二凸出部的形状和大小相匹配。Further, the shape and size of the first concave portion match the shape and size of the second protruding portion.
进一步的,所述产品载具放置区上放置有产品载具9,所述产品载具上设置有若干个定位孔91和一个供产品放置的产品放置区92。Further, a
进一步的,所述治具底板中的产品载具放置区上设置有若干个与所述定位孔位置对应的定位销。Further, a plurality of positioning pins corresponding to the positions of the positioning holes are arranged on the product carrier placement area in the jig base plate.
进一步的,所述机箱上设置有电控箱10和若干个按钮11,所诉电控箱与按钮、下压模块、上压模块连接。Further, an
进一步的,所述按钮包括开关按钮、急停按钮和启动按钮。Further, the button includes a switch button, an emergency stop button and a start button.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
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| CN202122600476.7U CN216297593U (en) | 2021-10-28 | 2021-10-28 | Workpiece bending device |
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