CN216291499U - Be used for silica gel heating plate excess temperature protection heating module - Google Patents
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 77
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title abstract description 10
- 239000000741 silica gel Substances 0.000 title abstract description 10
- 229910002027 silica gel Inorganic materials 0.000 title abstract description 10
- 229920001296 polysiloxane Polymers 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及硅胶加热片生产设备技术领域,尤其涉及一种用于硅胶加热片过温保护加热模组。The utility model relates to the technical field of silica gel heating sheet production equipment, in particular to a heating module for over-temperature protection of silica gel heating sheets.
背景技术Background technique
硅胶加热片(SCS)是采用耐高温、高导热、绝缘性能佳、强度好的硅橡胶、耐高温的纤维增强材料以及金属发热膜电路集合而成的软性电加热膜元件,在硅胶加热片生产过程中,需要通过加热模组进行加热处理。Silicone heating sheet (SCS) is a flexible electric heating film element which is composed of high temperature resistance, high thermal conductivity, good insulation performance, good strength silicone rubber, high temperature resistant fiber reinforced material and metal heating film circuit. During the production process, it needs to be heated by the heating module.
目前加热模组在进行加热时,加热不够均匀,且加热时间长,工作效率低下,不方便使用,所以我们提出一种用于硅胶加热片过温保护加热模组,用于解决上述提出的问题。At present, when the heating module is heated, the heating is not uniform enough, and the heating time is long, the work efficiency is low, and it is inconvenient to use. Therefore, we propose a heating module for over-temperature protection of silicone heating sheets to solve the above problems. .
实用新型内容Utility model content
为了解决现有技术中存在加热模组在进行加热时,加热不够均匀,且加热时间长,工作效率低下,不方便使用的缺点,而提出的一种用于硅胶加热片过温保护加热模组。In order to solve the shortcomings in the prior art that when the heating module is heated, the heating is not uniform enough, the heating time is long, the work efficiency is low, and it is inconvenient to use. .
为了实现上述目的,本实用新型采取的技术方案是:In order to achieve the above-mentioned purpose, the technical scheme that the utility model takes is:
一种用于硅胶加热片过温保护加热模组,包括上模组、下模组和硅胶片,所述上模组与下模组相卡装,所述上模组和下模组之间形成一个加热腔,所述下模组的底部内壁上固定连接有矩形箱,所述矩形箱内设有动力组件,动力组件上传动连接有移动板,所述移动板的顶部延伸至矩形箱的顶部上方并固定连接有电磁加热板,所述下模组的两侧内壁上分别转动连接有转轴和连接轴,所述转轴和连接轴相互靠近的一端均固定连接有L形座,动力组件与转轴传动连接,所述下模组的右侧内壁上固定连接有温度传感器。A heating module for over-temperature protection of a silicone heating sheet, comprising an upper module, a lower module and a silicone sheet, the upper module and the lower module are clamped and mounted, and the upper module and the lower module are installed between the upper module and the lower module. A heating chamber is formed, a rectangular box is fixedly connected to the bottom inner wall of the lower module, a power assembly is arranged in the rectangular box, and a moving plate is driven and connected to the power assembly, and the top of the moving plate extends to the bottom of the rectangular box. An electromagnetic heating plate is fixedly connected above the top, a rotating shaft and a connecting shaft are respectively rotatably connected to the inner walls on both sides of the lower module, and an L-shaped seat is fixedly connected to the ends of the rotating shaft and the connecting shaft that are close to each other. The rotating shaft is connected by transmission, and a temperature sensor is fixedly connected to the inner wall of the right side of the lower module.
作为优选,所述动力组件包括驱动电机、偏心轮、连接板、转动架和复位弹簧,所述驱动电机的后侧与矩形箱的后壁固定连接,所述偏心轮固定套设在驱动电机的输出轴上,所述连接板的左侧设有滚轮,所述滚轮与偏心轮的外侧滚动连接,所述移动板的底部与连接板的顶部固定连接,所述矩形箱的后壁上转动连接有支撑轴,所述转动架固定套设在支撑轴的前端,所述转动架的顶部与连接板的底部转动连接,所述复位弹簧的顶端与转动架的底部固定连接,所述复位弹簧的底端与矩形箱的底部内壁固定连接。Preferably, the power assembly includes a drive motor, an eccentric wheel, a connecting plate, a turret and a return spring, the rear side of the drive motor is fixedly connected to the rear wall of the rectangular box, and the eccentric wheel is fixedly sleeved on the back of the drive motor. On the output shaft, the left side of the connecting plate is provided with a roller, the roller is connected with the outer side of the eccentric wheel in a rolling connection, the bottom of the moving plate is fixedly connected with the top of the connecting plate, and the rear wall of the rectangular box is rotatably connected There is a support shaft, the turret is fixedly sleeved on the front end of the support shaft, the top of the turret is rotatably connected with the bottom of the connecting plate, the top of the return spring is fixedly connected with the bottom of the turret, and the The bottom end is fixedly connected with the bottom inner wall of the rectangular box.
作为优选,两个所述L形座相互靠近的一侧均固定连接有固定板,两个固定板上均螺纹连接有驱动轴,所述驱动轴的顶端固定连接有把手,所述驱动轴的底端转动连接有矩形板,所述矩形板的底部固定连接有压紧板。Preferably, a fixing plate is fixedly connected to one side of the two L-shaped seats that are close to each other, a drive shaft is threadedly connected to the two fixing plates, and a handle is fixedly connected to the top of the drive shaft. A rectangular plate is rotatably connected to the bottom end, and a pressing plate is fixedly connected to the bottom of the rectangular plate.
作为优选,所述转轴上固定套设有绕线轮,所述下模组的左侧内壁上设有定滑轮,所述绕线轮与定滑轮上均绕设有连接绳,连接绳的右端与移动板的左侧固定连接,所述转轴上套设有扭力弹簧,所述扭力弹簧的右端与绕线轮的左侧固定连接,所述扭力弹簧的右端与下模组的左侧内壁固定连接。Preferably, a winding wheel is fixedly sleeved on the rotating shaft, a fixed pulley is arranged on the left inner wall of the lower module, a connecting rope is wound around the winding wheel and the fixed pulley, and the right end of the connecting rope is It is fixedly connected to the left side of the moving plate, a torsion spring is sleeved on the rotating shaft, the right end of the torsion spring is fixedly connected to the left side of the reel, and the right end of the torsion spring is fixed to the left inner wall of the lower module. connect.
作为优选,所述连接板的欧侧固定连接有支撑板,所述支撑板的底部与矩形箱的底部内壁滑动连接。Preferably, a support plate is fixedly connected to the European side of the connecting plate, and the bottom of the support plate is slidably connected to the bottom inner wall of the rectangular box.
作为优选,所述L形座的一侧开设有滑槽,所述矩形板的一侧与滑槽的一侧内壁滑动连接。Preferably, one side of the L-shaped seat is provided with a chute, and one side of the rectangular plate is slidably connected to an inner wall of one side of the chute.
本实用新型所述的一种用于硅胶加热片过温保护加热模组,通过将硅胶片放置在L形座上,向下转动驱动轴,可以使矩形板带动压紧板向下移动,将硅胶片进行压紧固定,这样便于后续操作,通过将上模组与下模组进行卡接,这样上模组和下模组之间会形成一个加热腔,便于进行加热,通过动力组件中的驱动电机使偏心轮顺时针转动,在转动架和复位弹簧的共同作用下,可以使连接板带动移动板横向往复移动,从而可以使电磁加热板横向往复移动,使得加热更加均匀,同时移动板横向往复移动时,会对连接绳进行往复拉动和释放,在扭力弹簧的作用下,可以使绕线轮带动转轴往复转动,通过连接轴和两个L形座,可以使硅胶片往复转动,这样可以对硅胶片加热更加全面,且提高了加热效率,温度传感器可以对加热温度进行监控,当温度达到设定值时,温度传感器可以将信号传输至控制器,控制器可以控制驱动电机和电磁加热板停止工作,实现了过温保护。The utility model relates to a heating module for over-temperature protection of a silica gel heating sheet. By placing the silica gel sheet on an L-shaped seat and rotating the drive shaft downward, the rectangular plate can drive the pressing plate to move downward, and the compression plate can be moved downward. The silicone sheet is pressed and fixed, which is convenient for subsequent operations. By clamping the upper module and the lower module, a heating cavity will be formed between the upper module and the lower module, which is convenient for heating. The drive motor rotates the eccentric wheel clockwise. Under the combined action of the turret and the return spring, the connecting plate can drive the moving plate to reciprocate laterally, so that the electromagnetic heating plate can be moved laterally to make the heating more uniform. When moving back and forth, the connecting rope will be pulled and released back and forth. Under the action of the torsion spring, the reel can drive the rotating shaft to rotate back and forth. Through the connecting shaft and the two L-shaped seats, the silicone sheet can be rotated back and forth. The heating of the silicone sheet is more comprehensive and the heating efficiency is improved. The temperature sensor can monitor the heating temperature. When the temperature reaches the set value, the temperature sensor can transmit the signal to the controller, and the controller can control the drive motor and the electromagnetic heating plate. Stop working and realize over temperature protection.
本实用新型结构合理,操作简单,通过动力组件可以使电磁加热板横向往复移动,且可以使转轴往复转动,这样可以对硅胶片进行均匀加热,且加热更加全面,提高了加热效率,方便使用。The utility model has reasonable structure and simple operation. The electromagnetic heating plate can be moved laterally and reciprocatingly through the power component, and the rotating shaft can be reciprocated, so that the silicone sheet can be uniformly heated, and the heating is more comprehensive, the heating efficiency is improved, and the use is convenient.
附图说明Description of drawings
图1为本实用新型的主剖视结构示意图;Fig. 1 is the main sectional structure schematic diagram of the present utility model;
图2为本实用新型的矩形箱剖视示意图;Fig. 2 is the rectangular box cross-sectional schematic diagram of the utility model;
图3为本实用新型的局部三维结构示意图;Fig. 3 is the partial three-dimensional structure schematic diagram of the present utility model;
图4为本实用新型的A部分放大结构示意图。Figure 4 is a schematic diagram of the enlarged structure of part A of the present invention.
图中:1上模组、2下模组、3矩形箱、4移动板、5电磁加热板、6转轴、7连接轴、8 L形座、9硅胶片、10驱动电机、11偏心轮、12连接板、13滑槽、14转动架、15复位弹簧、16支撑板、17滚轮、18绕线轮、19扭力弹簧、20固定板、21驱动轴、22矩形板、23压紧板、24温度传感器。In the picture: 1 upper module, 2 lower module, 3 rectangular box, 4 moving plate, 5 electromagnetic heating plate, 6 rotating shaft, 7 connecting shaft, 8 L-shaped seat, 9 silicone sheet, 10 driving motor, 11 eccentric wheel, 12 connecting plate, 13 chute, 14 turret, 15 return spring, 16 supporting plate, 17 roller, 18 winding wheel, 19 torsion spring, 20 fixing plate, 21 driving shaft, 22 rectangular plate, 23 pressing plate, 24 Temperature Sensor.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型做进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
如图1-4所示,一种用于硅胶加热片过温保护加热模组,包括上模组1、下模组2和硅胶片9,上模组1与下模组2相卡装,上模组1和下模组2之间形成一个加热腔,下模组2的底部内壁上固定连接有矩形箱3,矩形箱3内设有动力组件,动力组件上传动连接有移动板4,移动板4的顶部延伸至矩形箱3的顶部上方并固定连接有电磁加热板5,电磁加热板5可以产生热量,便于进行加热,下模组2的两侧内壁上分别转动连接有转轴6和连接轴7,转轴6和连接轴7相互靠近的一端均固定连接有L形座8,动力组件与转轴6传动连接,下模组2的右侧内壁上固定连接有温度传感器24,温度传感器24可以对加热温度进行监控,当温度达到设定值时,温度传感器24可以将信号传输至控制器,控制器可以控制驱动电机10和电磁加热板5停止工作,实现了过温保护,通过动力组件可以使电磁加热板5横向往复移动,且可以使转轴6往复转动,这样可以对硅胶片9进行均匀加热,且加热更加全面,提高了加热效率,方便使用,动力组件包括驱动电机10、偏心轮11、连接板12、转动架14和复位弹簧15,驱动电机10的后侧与矩形箱3的后壁固定连接,偏心轮11固定套设在驱动电机10的输出轴上,连接板12的左侧设有滚轮17,滚轮17与偏心轮11的外侧滚动连接,移动板4的底部与连接板12的顶部固定连接,矩形箱3的后壁上转动连接有支撑轴,转动架14固定套设在支撑轴的前端,转动架14的顶部与连接板12的底部转动连接,复位弹簧15的顶端与转动架14的底部固定连接,复位弹簧15的底端与矩形箱2的底部内壁固定连接,连接板12向右移动时,转动架14会以支撑轴为基点进行转动,复位弹簧15会被拉绳,当偏心轮11对滚轮17的压力减少时,在复位弹簧15的作用下,可以使转动架14带动连接板12向左移动复位,驱动电机10使偏心轮11顺时针转动,在转动架14和复位弹簧15的共同作用下,可以使连接板12带动移动板4横向往复移动,从而可以使电磁加热板5横向往复移动,使得加热更加均匀,两个L形座8相互靠近的一侧均固定连接有固定板20,两个固定板20上均螺纹连接有驱动轴21,固定板20上开设有螺纹孔,驱动轴21的外侧设有与螺纹孔相适配的外螺纹,驱动轴21的顶端固定连接有把手,通过把手便于对驱动轴21进行操作,驱动轴21的底端转动连接有矩形板22,矩形板22的底部固定连接有压紧板23,向下转动驱动轴21,可以使矩形板22带动压紧板23向下移动,将硅胶片9进行压紧固定,这样便于后续操作,转轴6上固定套设有绕线轮18,下模组2的左侧内壁上设有定滑轮,绕线轮18与定滑轮上均绕设有连接绳,连接绳的右端与移动板4的左侧固定连接,转轴6上套设有扭力弹簧19,扭力弹簧19的右端与绕线轮18的左侧固定连接,扭力弹簧19的右端与下模组2的左侧内壁固定连接,移动板4横向往复移动时,会对连接绳进行往复拉动和释放,在扭力弹簧19的作用下,可以使绕线轮18带动转轴6往复转动,通过连接轴7和两个L形座8,可以使硅胶片9往复转动,这样可以对硅胶片9加热更加全面,且提高了加热效率,连接板12的欧侧固定连接有支撑板16,支撑板16的底部与矩形箱3的底部内壁滑动连接,支撑板16可以对连接板12进行支撑,且可以使连接板12移动更加稳固,L形座8的一侧开设有滑槽13,矩形板22的一侧与滑槽13的一侧内壁滑动连接,滑槽13可以对矩形板22进行限位,防止矩形板22随着驱动轴21转动。As shown in Figure 1-4, a heating module for over-temperature protection of a silicone heating sheet includes an upper module 1, a
实际工作时,首先将硅胶片9放置在两个L形座8上,然后向下转动两个驱动轴21,由于驱动轴21与固定板20是螺纹连接,且驱动轴21的底端与矩形板22的顶部转动连接,所以驱动轴21可以使矩形板22向下移动,从而可以使压紧板23向下移动,将硅胶片9进行压紧固定,然后将上模组1与下模组2进行卡接,这样上模组1和下模组2之间会形成一个加热腔,然后启动驱动电机10和电磁加热板5,电磁加热板5会产生热量,对硅胶片9进行加热,驱动电机10的输出轴可以使偏心轮11顺时针转动,通过滚轮17可以使连接板12向右移动时,转动架14会以支撑轴为基点进行转动,复位弹簧15会被拉升,当偏心轮11对滚轮17的压力减少时,在复位弹簧15的作用下,可以使转动架14带动连接板12向左移动复位,这样可以使连接板12横向往复移动,连接板12可以通过移动板4使电磁加热板5横向往复移动,从而可以对硅胶片9进行均匀加热,在移动板4向右移动时,移动板4会拉动连接绳,从而可以使绕线轮18带动转轴6正向转动,扭力弹簧19发生形变,当移动板4向左移动复位时,会对连接绳进行释放,通过扭力弹簧19可以使转轴6反向转动复位,这样可以使转轴6往复转动,通过连接轴7,可以使两个L形座8带动硅胶片9往复转动,这样可以对硅胶片9进行全面的加热,提高了加热效率,方便使用,同时温度传感器24可以对加热温度进行监控,当温度达到设定值时,温度传感器24可以将信号传输至控制器,控制器可以控制驱动电机10和电磁加热板5停止工作,实现了过温保护。In actual work, first place the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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Effective date of registration: 20250213 Address after: No. 65 Daze Road, Kunshan Development Zone, Suzhou City, Jiangsu Province, 215300 Patentee after: KUNSHAN ZHAOKE ELECTRONIC MATERIAL CO.,LTD. Country or region after: China Address before: 311300 third floor, No. 33, yangdai Road, Jinnan street, Lin'an District, Hangzhou City, Zhejiang Province Patentee before: Hangzhou Zhaoke Electronic Materials Co.,Ltd. Country or region before: China |