CN216282908U - A square structure ship heat exchanger - Google Patents
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- CN216282908U CN216282908U CN202122328466.2U CN202122328466U CN216282908U CN 216282908 U CN216282908 U CN 216282908U CN 202122328466 U CN202122328466 U CN 202122328466U CN 216282908 U CN216282908 U CN 216282908U
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Abstract
Description
技术领域technical field
本实用新型涉及船舶换热器件领域,尤其涉及一种方形结构船舶换热器。The utility model relates to the field of ship heat exchange devices, in particular to a square structure ship heat exchanger.
背景技术Background technique
船舶一般空间有限,对设备的外形体积都有一定的要求,船舶整体设备系统要求具有紧凑可靠的原则。而船舶换热器是为船舶提供动力系统的重要转换设备,一般是集成在供气冷箱中,所以对外形结构具有较高的要求。Ships generally have limited space, and there are certain requirements for the shape and volume of the equipment. The overall equipment system of the ship requires the principle of compactness and reliability. The ship heat exchanger is an important conversion device that provides a power system for the ship. It is generally integrated in the air supply cold box, so it has higher requirements on the shape and structure.
现有常规的圆柱结构换热器出现了以下不足之处:圆柱形换热器布置在冷箱中空间利用率较小,不利于其他的管道在其四周的布置;圆形换热器常规布置方法基本为卧式布置,需要单独预留其相关的安装位置;圆形换热器布置后与其他的仪表、阀门、管道的兼容性布置较差;圆形内部换热管较方形结构的换热管布置利用空间小。The existing conventional cylindrical heat exchangers have the following shortcomings: the cylindrical heat exchangers are arranged in the cold box with low space utilization, which is not conducive to the arrangement of other pipes around them; the conventional arrangement of circular heat exchangers The method is basically a horizontal arrangement, and its relevant installation position needs to be reserved separately; the compatibility arrangement of the circular heat exchanger with other instruments, valves, and pipes is poor; The heat pipe arrangement utilizes a small space.
实用新型内容Utility model content
本实用新型的目的在于:针对现有技术存在的上述问题,提供一种方形结构船舶换热器,主要解决外形结构更加紧凑且更加利用集成在冷箱中,与其他设备的兼容性的问题。The purpose of the utility model is to provide a square structure ship heat exchanger in view of the above problems existing in the prior art, which mainly solves the problems of more compact shape and structure, more utilization integrated in the cold box, and compatibility with other equipment.
本实用新型的目的通过下述技术方案来实现:The purpose of the present utility model is achieved through the following technical solutions:
一种方形结构船舶换热器,包括方形壳程、折流板以及若干换热管,所述折流板设于所述方形壳程内,所述若干换热管贯穿通过所述折流板;所述方形壳程由U型折弯件、L型折弯件以及挡板构成,所述L型折弯件由第一面板和第二面板构成,所述U型折弯件与所述第一面板共同构成所述方形壳程的壳程主体,所述第二面板为所述方形壳程的第一侧面,所述挡板为所述方形壳程的第二侧面。A square structure ship heat exchanger, comprising a square shell side, a baffle plate and a plurality of heat exchange tubes, the baffle plate is arranged in the square shell side, and the plurality of heat exchange tubes pass through the baffle plate ; The square shell is composed of a U-shaped bending piece, an L-shaped bending piece and a baffle plate, the L-shaped bending piece is composed of a first panel and a second panel, and the U-shaped bending piece and the The first panels together constitute the main body of the square shell, the second panel is the first side of the square shell, and the baffle is the second side of the square shell.
该技术方案,改进完善了已有的工艺技术和设备性能。通过U型折弯件、L型折弯件以及挡板构成的方形壳程,相较于现有技术中的圆柱形壳程,该方形壳程在船舶中的空间利用率得以明显提升,方便船舶里的其它管道在壳程周围进行布置以及固定。通过将管程出液口和进液口同向设置于本技术方案的船舶换热器的一个侧面,方便低温介质通过管程。并且,U型折弯件以及L折弯件结合形成的方形壳程可以有效减少3条焊缝,提高了工艺组装的效率。The technical solution improves and perfects the existing process technology and equipment performance. The square shell path formed by U-shaped bending parts, L-shaped bending parts and baffle plates, compared with the cylindrical shell path in the prior art, the space utilization rate of the square shell path in the ship can be significantly improved, which is convenient and convenient. Other piping in the vessel is routed and secured around the shell side. By arranging the liquid outlet of the tube side and the liquid inlet in the same direction on one side of the ship heat exchanger of the technical solution, it is convenient for the low-temperature medium to pass through the tube side. In addition, the square shell path formed by the combination of the U-shaped bending part and the L-bending part can effectively reduce the three welding seams and improve the efficiency of process assembly.
优选的,所述挡板上设有管程出液口、管程进液口;Preferably, the baffle is provided with a tube-side liquid outlet and a tube-side liquid inlet;
所述壳程进液口设于靠近所述挡板一端的所述方形壳程的壳程主体上,所述壳程出液口设于所述第一壳程侧面上;The shell-side liquid inlet is arranged on the shell-side main body of the square shell-side close to one end of the baffle plate, and the shell-side liquid outlet is arranged on the side surface of the first shell-side;
所述折流板由上折流板和下折流板构成,所述上折流板上的多个通孔与所述下折流板上的多个通孔对称,使得所述上折流板的若干换热管与所述下折流板的若干换热管对称;The baffle plate is composed of an upper baffle plate and a lower baffle plate, and the plurality of through holes on the upper baffle plate are symmetrical with the plurality of through holes on the lower baffle plate, so that the upper baffle plate is Several heat exchange tubes of the plate are symmetrical with several heat exchange tubes of the lower baffle;
所述上折流板的换热管一端与所述管程进液口连接;One end of the heat exchange tube of the upper baffle is connected to the tube-side liquid inlet;
所述下折流板的换热管一端与所述管程出液口连接,所述下折流板的换热管另一端与同下折流板的换热管对称的所述上折流板的换热管另一端连接。One end of the heat exchange tube of the lower baffle is connected to the liquid outlet of the tube side, and the other end of the heat exchange tube of the lower baffle is connected to the upper baffle that is symmetrical with the heat exchange tube of the lower baffle The other end of the heat exchange tube of the plate is connected.
通过将壳程的进液口设置于靠近所述管程进液口以及管程出液口一端的方形壳程主体上,壳程出液口设于所述方形壳程的第一侧面上,从而使管程进液口以及管程出液口与壳程出液口相对设置,进而方便高温介质通过壳程。低温介质通过管程结合高温介质通过壳程,有效解决低温介质的热胀冷缩应力,并提高本方形结构船舶换热器的换热效率。By arranging the liquid inlet of the shell side on the main body of the square shell side near the liquid inlet of the tube side and one end of the liquid outlet of the tube side, the liquid outlet of the shell side is arranged on the first side of the square shell side, Therefore, the liquid inlet of the tube side and the liquid outlet of the tube side are arranged opposite to the liquid outlet of the shell side, thereby facilitating the passage of the high temperature medium through the shell side. The low temperature medium passes through the tube side and the high temperature medium passes through the shell side, which effectively solves the thermal expansion and contraction stress of the low temperature medium, and improves the heat exchange efficiency of the ship heat exchanger with the square structure.
优选的,所述L型折弯件的第一面板上等距离设有多个塞焊孔,所述配置为与所述折流板进行塞焊。Preferably, the first panel of the L-shaped bending member is provided with a plurality of plug welding holes at equal distances, and the configuration is for plug welding with the baffle.
该技术方案,通过于U型折弯件相连接的第一面板上等距离设有多个塞焊孔,组装时,所述折流板的其中两条相邻侧边直接在壳程主体内部与壳程主体内腔进行焊接,即与所述U折弯件的相邻两面进行焊接固定,组装完成后,在壳程主体表面即L折弯件的第一侧面上直接进行塞焊接,从而最后形成折流板三面与壳程主体进行焊接,有效固定折流板。In this technical solution, a plurality of plug welding holes are provided at equal distances on the first panel connected to the U-shaped bending member. During assembly, two adjacent sides of the baffle plate are directly inside the shell side body. Welding with the inner cavity of the shell side body, that is, welding and fixing with the adjacent two sides of the U-bending part, after the assembly is completed, plug welding is directly performed on the surface of the shell-side body, that is, the first side of the L-bending part, so as to Finally, three sides of the baffle are formed and welded with the main body of the shell side to effectively fix the baffle.
优选的,多个所述塞焊孔呈对向交错结构。Preferably, a plurality of the plug welding holes are in a staggered structure.
该技术方案,因为多个对向交错布置的折流板,对壳程主体的均匀受力进行了加强,从而有效降低因加强壳程主体均匀受力从而增加壳程主体的厚度。从而本技术方案的折流板一方面能够满足一般折流板发挥的折流作用,另一方面又可以起到加强壳程主体均匀受力的作用。In this technical solution, the uniform force of the shell side body is strengthened due to the plurality of oppositely staggered baffles, thereby effectively reducing the thickness of the shell side body due to the uniform force of the reinforced shell side body. Therefore, on the one hand, the baffle plate of the technical solution can satisfy the baffle function of the general baffle plate, and on the other hand, it can play the role of strengthening the uniform force of the shell side main body.
优选的,所述折流板为矩形板;所述折流板相邻的三条边采用折弯处理,形成三个折弯面。Preferably, the baffle is a rectangular plate; three adjacent sides of the baffle are bent to form three bending surfaces.
该技术方案,折流板的折弯面分别与其接触的管程主体侧壁焊接,以固定折流板,进而舍去了固定传统折流板所需的固定拉杆结构,除此之外,还能对壳程主体的均匀受力进行加强,克服因加强壳程主体均匀受力从而增加壳程主体厚度的技术问题。In this technical solution, the bending surfaces of the baffles are welded to the side walls of the main body of the tube that are in contact with each other, so as to fix the baffles, thereby eliminating the fixed tie rod structure required for fixing the traditional baffles. The uniform force of the shell side main body can be strengthened, and the technical problem of increasing the thickness of the shell side main body due to the uniform force of the strengthened shell side main body can be overcome.
优选的,所述换热管为翅片管。Preferably, the heat exchange tubes are finned tubes.
该技术方案,换热管采用翅片管,所述翅片管与同其有相同直径的光杆换热管相比,翅片管的表面积远大于相同直径的光杆换热管,因此,为实现相同的技术效果,翅片管所占体积远小于光杆换热管的体积,故使用翅片管能有效降低船舶换热器的结构所占体积,除此之外,翅片管与同其有相同换热面积的光杆换热管的重量比为6:1,故为实现相同的技术效果,翅片管还能够减低本技术方案的重量。In this technical solution, the heat exchange tube is a finned tube. Compared with the polished rod heat exchange tube with the same diameter, the surface area of the finned tube is much larger than that of the polished rod heat exchange tube with the same diameter. Therefore, in order to achieve With the same technical effect, the volume occupied by the finned tube is much smaller than that of the polished rod heat exchange tube, so the use of the finned tube can effectively reduce the volume occupied by the structure of the ship heat exchanger. The weight ratio of the polished rod heat exchange tubes with the same heat exchange area is 6:1, so in order to achieve the same technical effect, the finned tubes can also reduce the weight of the technical solution.
优选的,所述壳程主体上靠近所述第一侧面的一端设有吊耳。Preferably, one end of the shell side body close to the first side surface is provided with a lifting lug.
优选的,所述壳程主体上设有安装定位板。Preferably, a mounting and positioning plate is provided on the shell side body.
优选的,还包括第一汇集管和第二汇集管;所述第一汇集管一端与所述管程进液口连接,所述第一汇集管的另一端与所述上折流板的换热管一端连接;所述第二汇集管一端与所述管程出液口连接,所述第二汇集管的另一端与所述下折流板的换热管一端连接。Preferably, it also includes a first header pipe and a second header pipe; one end of the first header pipe is connected to the pipe-side liquid inlet, and the other end of the first header pipe is connected to the exchange of the upper baffle plate. One end of the heat pipe is connected; one end of the second collecting pipe is connected with the liquid outlet of the pipe side, and the other end of the second collecting pipe is connected with one end of the heat exchange pipe of the lower baffle plate.
该技术方案,通过在管程进液口设置第一汇集管汇集低温介质,从而便于将低温介质分流到若干换热管中去;通过在管程出液口设置第二汇集管汇集历经管程后的介质,从而便于排出本实用新型装置。In this technical scheme, a first collecting pipe is arranged at the liquid inlet of the tube side to collect the low-temperature medium, so that the low-temperature medium can be easily divided into several heat exchange tubes; After the medium, it is convenient to discharge the device of the utility model.
优选的,所述L型折弯件的第二面板形成有孔,所述孔的内缘连接有相对所述第二面板弯折以延伸至所述第二面板外侧的翻边。Preferably, a hole is formed on the second panel of the L-shaped bending member, and an inner edge of the hole is connected with a flange that is bent relative to the second panel to extend to the outside of the second panel.
该技术方案,形成孔的目的在于便于焊接壳程的出液口的接管,形成出壳程的管口组件。In this technical solution, the purpose of forming the hole is to facilitate the welding of the nozzle of the liquid outlet of the shell side to form the nozzle assembly of the shell side.
本实用新型提供了一种方形结构船舶换热器,具有如下有益效果:The utility model provides a square structure ship heat exchanger, which has the following beneficial effects:
1、方形结构可以有效缩小系统集成模块,即整体供气冷箱外形体积,从而缩减制造成本;1. The square structure can effectively reduce the system integration module, that is, the overall volume of the air supply cold box, thereby reducing the manufacturing cost;
2、方形结构对仪表、阀门、管道在四周的布置兼容性较好,使其布置结构更加紧凑且美观,便于后期维护;2. The square structure has good compatibility with the arrangement of instruments, valves and pipelines around it, making the arrangement more compact and beautiful, which is convenient for later maintenance;
3、采用翅片管,为实现相同的技术效果,翅片管与一般的光杆换热管相比,其结构所占空间越小、重量越轻,满足船舶换热器之需;3. The finned tube is adopted. In order to achieve the same technical effect, the finned tube, compared with the general polished rod heat exchange tube, has a smaller structure and lighter weight, which meets the needs of ship heat exchangers;
4、方形换热器较传统管壳式换热器取消了固定管板,使用汇集管代替,从而极大的缩减了材料的使用,极大的降低了设备的制造成本。4. Compared with the traditional shell-and-tube heat exchanger, the square heat exchanger eliminates the fixed tube sheet and replaces it with a header tube, which greatly reduces the use of materials and greatly reduces the manufacturing cost of the equipment.
附图说明Description of drawings
为了更清楚地说明本实用新型实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作式对范围的限定,对本领域普通技术人员来讲,在不付出创造性的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be construed as a limitation on the scope of the formula. For those skilled in the art, other related drawings can also be obtained from these drawings without any creativity.
图1是本实用新型示例性实施例的正视图;1 is a front view of an exemplary embodiment of the present invention;
图2是本实用新型示例性实施例的俯视图;Figure 2 is a top view of an exemplary embodiment of the present invention;
图3是本实用新型示例性实施例中U型折弯件的结构图;3 is a structural diagram of a U-shaped bending member in an exemplary embodiment of the present invention;
图4是本实用新型示例性实施例中L型折弯件的结构图;4 is a structural diagram of an L-shaped bending member in an exemplary embodiment of the present invention;
图5是本实用新型示例性实施例中折流板的主视图;Fig. 5 is the front view of the baffle plate in the exemplary embodiment of the present invention;
图6是本实用新型示例性实施例中折流板的侧视图。6 is a side view of a baffle in an exemplary embodiment of the present invention.
图中标记:1-壳程主体,2-折流板,3-换热管,41-管程进液口,42-管程出液口,51-壳程进液口,52-壳程出液口,6-U型折弯件,7-L型折弯件,8-吊耳,9-安装定位板,10-第一汇集管,11-第二汇集管,12-塞焊孔。Marking in the figure: 1-shell side body, 2-baffle plate, 3-heat exchange tube, 41-tube side liquid inlet, 42-tube side liquid outlet, 51-shell side liquid inlet, 52-shell side Liquid outlet, 6-U-shaped bending part, 7-L-shaped bending part, 8-lifting lug, 9-installation positioning plate, 10-first collecting pipe, 11-second collecting pipe, 12-plug welding hole .
具体实施方式Detailed ways
以下结合附图,对本实用新型作详细的说明。The present utility model will be described in detail below in conjunction with the accompanying drawings.
为使本实用新型实施方式的目的、技术方案和优点更加清楚明白,下面将结合本实用新型实施方式中的附图,对本实用新型实施方式中的技术方案进行清楚、完整地描述。基于本实用新型中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。因此,以下对在附图中提供的本实用新型的实施方式的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施方式。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention.
实施例Example
请参见图1至图6,一种方形结构船舶换热器,包括方形壳程、折流板2以及若干换热管,所述折流板2设于所述方形壳程内,所述若干换热管贯穿通过所述折流板2。其中,请参见图3至图4,所述方形壳程由U型折弯件6、L型折弯件7以及挡板构成,所述L型折弯件7由第一面板和第二面板构成,所述U型折弯件6与所述第一面板共同构成所述方形壳程的壳程主体1,所述第二面板为所述方形壳程的第一侧面,所述挡板为所述方形壳程的第二侧面;其中,U型折弯件6的长度与L型折弯件7的第一面板的长度一致,U型折弯件6的宽度与L型折弯件7的第二面板的宽度一致,U型折弯件6的高度与L型折弯件7的第二面板的高度一致,从而便于将L型折弯件7以及U型折弯件6焊接而成壳程主体1,待壳程主体1内部结构装配完成后,将挡板置于与L型折弯件7的第二面板相对面,且挡板的宽度与第二面板的宽度一致,挡板的高度与第二面板的高度一致,从而便于将挡板与L型折弯件7以及U型折弯件6进行焊接,基于L型折弯件7和U型折弯件6的配合,有效减少3条焊缝,从而提高工艺组装效率。Please refer to FIGS. 1 to 6 , a ship heat exchanger with a square structure includes a square shell side, a baffle 2 and a number of heat exchange tubes. The baffle 2 is arranged in the square shell side, and the several The heat exchange tubes pass through the baffle plate 2 . 3 to 4, the square shell is composed of a
挡板上设有管程出液口42、管程进液口41;所述壳程进液口51设于靠近所述挡板一端的所述方形壳程的壳程主体1上,所述壳程出液口52设于所述第一侧面上;从而管程进液口41以及管程出液口42同向设置,壳程出液口52与管程进出液口相对设置。从而,低温介质通过管程,高温介质通过壳程,有效解决低温介质的热胀冷缩应力,提高本方形结构船舶换热器的换热效率。The baffle is provided with a tube-
所述折流板2由上折流板和下折流板构成,所述上折流板上的多个通孔与所述下折流板上的多个通孔对称,使得所述上折流板的若干换热管与所述下折流板的若干换热管对称;所述上折流板的换热管一端与所述管程进液口41连接;所述下折流板的换热管一端与所述管程出液口42连接,所述下折流板的换热管另一端与同下折流板的换热管3对称的所述上折流板的换热管3另一端连接。The baffle plate 2 is composed of an upper baffle plate and a lower baffle plate. The plurality of through holes on the upper baffle plate are symmetrical with the plurality of through holes on the lower baffle plate, so that the upper baffle plate is symmetric. Several heat exchange tubes of the flow plate are symmetrical with several heat exchange tubes of the lower baffle; one end of the heat exchange tube of the upper One end of the heat exchange tube is connected to the tube-
请参见图4至图5,所述L型折弯件7的第一面板上等距离设有多个塞焊孔12,多个所述塞焊孔12呈对向交错结构,并配置为与所述折流板2进行塞焊;折流板2为矩形板,折流板2相邻的三条边折弯处理,形成三个折弯面。多个对向交错布置的折流板2,对壳程主体1的均匀受力进行了加强,从而有效降低因加强壳程主体1均匀受力从而增加壳程主体1的厚度。从而本技术方案的折流板2一方面能够满足一般折流板2发挥的折流作用,另一方面又可以起到加强壳程主体1均匀受力的作用。折流板2的折弯面分别与其接触的管程主体侧壁焊接,以固定折流板2,进而舍去了固定传统折流板2所需的固定拉杆结构,除此之外,还能对壳程主体1的均匀受力进行加强,克服因加强壳程主体1均匀受力从而增加壳程主体1厚度的技术问题。Referring to FIGS. 4 to 5 , a plurality of plug welding holes 12 are equidistantly provided on the first panel of the L-shaped
其中,请再次参见图1至图2,换热管3为翅片管,壳程主体1上靠近所述第一侧面的一端设有吊耳8,壳程主体1上还设有安装定位板9;进一步地,第一汇集管10一端与所述管程进液口41连接,所述第一汇集管10的另一端与所述上折流板的换热管3一端连接,第二汇集管11一端与所述管程出液口42连接,所述第二汇集管11的另一端与所述下折流板的换热管3一端连接。其中,换热管3采用翅片管,在于翅片管与同其有相同直径的光杆换热管相比,翅片管的表面积远大于相同直径的光杆换热管,因此,为实现相同的技术效果,翅片管所占体积远小于光杆换热管的体积,故使用翅片管能有效降低船舶换热器的结构所占体积,除此之外,翅片管与同其有相同换热面积的光杆换热管的重量比为6:1,故为实现相同的技术效果,翅片管还能够减低本实用新型方形船舶换热器的重量。在本实施例中,通过在管程进液口41设置第一汇集管10汇集低温介质,从而便于将低温介质分流到若干换热管3中去;通过在管程出液口42设置第二汇集管11汇集历经管程后的介质,从而介质便于排出本实用新型。1 to 2 again, the heat exchange tube 3 is a finned tube, the end of the shell side body 1 close to the first side is provided with a lifting
其中,L型折弯件7的第二侧面形成有孔,所述孔的内缘连接有相对所述第二侧面弯折以延伸至所述第二侧面外侧的翻边。A hole is formed on the second side of the L-shaped
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
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| CN118548722A (en) * | 2024-05-22 | 2024-08-27 | 昆明理工大学 | A combined elbow type supercritical U-tube heat exchanger and its design method |
| CN118548722B (en) * | 2024-05-22 | 2025-04-15 | 昆明理工大学 | A combined elbow type supercritical U-tube heat exchanger and its design method |
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