CN216262945U - Hydraulic punching device suitable for the manufacture of metal protective fences in prisons - Google Patents

Hydraulic punching device suitable for the manufacture of metal protective fences in prisons Download PDF

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CN216262945U
CN216262945U CN202122160312.7U CN202122160312U CN216262945U CN 216262945 U CN216262945 U CN 216262945U CN 202122160312 U CN202122160312 U CN 202122160312U CN 216262945 U CN216262945 U CN 216262945U
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pair
punching
hydraulic
installation
pairs
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张�杰
李英杰
张越
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Yantai Xutian Police Materials Co ltd
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Yantai Xutian Police Materials Co ltd
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Abstract

The utility model discloses a hydraulic punching device suitable for manufacturing a prison metal protective fence, which comprises: the full-automatic plate conveying and punching structure is mounted on the operating table; full-automatic conveying plate punching structure includes: the punching device comprises a pair of plate conveying assemblies, a hydraulic punching assembly and a plurality of auxiliary supporting roller assemblies; one of a pair of sheet material transport assemblies comprises: the device comprises a driving box, a stepping motor, an installation partition plate, a pair of bearings, a screw rod, a pair of moving blocks, two pairs of installation rods, a pair of moving tables and a pair of fixing clamps; the utility model relates to the technical field of machining punching equipment, and the beneficial effects of the scheme are as follows: the problem of current protective fence punching equipment simple structure, only provide single processing function that punches a hole, when the operation adds man-hour, need artifical manual control panel to advance, operating speed is slow, and the machining precision is low, can't guarantee production quality, influences the use is solved.

Description

适用于制造监区金属防护栅栏的液压冲孔装置Hydraulic punching device suitable for the manufacture of metal protective fences in prisons

技术领域technical field

本实用新型涉及机加工冲孔设备技术领域,具体为适用于制造监区金属防护栅栏的液压冲孔装置。The utility model relates to the technical field of machining punching equipment, in particular to a hydraulic punching device suitable for manufacturing metal protective fences in monitoring areas.

背景技术Background technique

监区,是我国监狱现行内部机构设置,属押犯单位,下设分监区,主要是用于对犯人进行关押改造等作用,为了保证监区的安全性,多使用防护栅栏进行隔离,增加防护的安全性和方便性,现有的防护栅栏冲孔设备结构简单,只提供单一的冲孔加工功能,在操作加工时,需要人工手动控制板材进行前进,操作速度慢,且加工精度低,无法保证生产质量,影响使用。The prison area is the current internal organization of my country's prisons. It is a prisoner unit. There are sub-prison areas. It is mainly used to detain and reform prisoners. The safety and convenience of protection, the existing protective fence punching equipment has a simple structure and only provides a single punching processing function. The production quality cannot be guaranteed, which affects the use.

实用新型内容Utility model content

为实现以上目的,本实用新型通过以下技术方案予以实现:适用于制造监区金属防护栅栏的液压冲孔装置,包括:操作台,操作台上安装有全自动输送板材冲孔结构;In order to achieve the above purpose, the utility model is realized through the following technical solutions: a hydraulic punching device suitable for manufacturing a metal protective fence in a monitoring area, comprising: an operation table, on which a fully automatic conveying plate punching structure is installed;

全自动输送板材冲孔结构包含有:一对板材输送组件、液压冲孔组件以及若干辅助支撑滚轮组件;The fully automatic conveying plate punching structure includes: a pair of plate conveying components, hydraulic punching components and several auxiliary supporting roller components;

一对板材输送组件其中一个包含有:驱动箱、步进电机、安装隔板、一对轴承、螺旋丝杠、一对移动块、两对安装杆、一对移动台以及一对固定夹具;One of a pair of plate conveying components includes: a drive box, a stepping motor, a mounting baffle, a pair of bearings, a screw screw, a pair of moving blocks, two pairs of mounting rods, a pair of moving tables, and a pair of fixed fixtures;

驱动箱安装在操作台上壁面上,步进电机安装在驱动箱内部最左侧位置,安装隔板安装在步进电机右侧位置,一对轴承分别安装在驱动箱内部右侧壁面和安装隔板中间位置,螺旋丝杠嵌装在一对轴承上,螺旋丝杠左端与步进电机输出端相连接,一对移动块安装在螺旋丝杠上,两对安装杆分别安装在一对移动块上壁面上,一对移动台安装在两对安装杆上端位置,一对固定夹具安装在一对移动台上。The drive box is installed on the upper wall of the operating table, the stepper motor is installed at the leftmost position inside the drive box, the installation partition is installed on the right side of the stepper motor, and a pair of bearings are installed on the right side wall of the drive box and the installation partition. In the middle of the plate, the screw screw is embedded on a pair of bearings, the left end of the screw screw is connected to the output end of the stepping motor, a pair of moving blocks are installed on the screw screw, and the two pairs of mounting rods are respectively installed on a pair of moving blocks On the upper wall surface, a pair of moving platforms are installed on the upper end positions of the two pairs of installation rods, and a pair of fixed fixtures are installed on the pair of moving platforms.

优选的,液压冲孔组件包含有:安装门型架、两对液压缸、升降台、冲孔驱动器以及冲孔刀;Preferably, the hydraulic punching assembly includes: an installation portal frame, two pairs of hydraulic cylinders, a lifting table, a punching driver and a punching knife;

安装门型架安装在操作台上壁面中间位置,安装门型架位于一对板材输送组件外侧位置,两对液压缸安装在安装门型架内侧上壁面四角位置,升降台安装在两对液压缸输出端上,冲孔驱动器安装在升降台下壁面中间位置,冲孔刀安装在冲孔驱动器输出端上。The installation gantry is installed in the middle of the upper wall of the operating table, the installation gantry is located on the outer side of a pair of plate conveying components, the two pairs of hydraulic cylinders are installed at the four corners of the upper wall on the inner side of the installation gantry, and the lift table is installed on the two pairs of hydraulic cylinders On the output end, the punching driver is installed in the middle of the lower wall of the lift table, and the punching knife is installed on the output end of the punching driver.

优选的,若干辅助支撑滚轮组件其中一个包含有:支撑杆、轮固定架、旋转轴以及旋转支撑轮;Preferably, one of several auxiliary support roller assemblies includes: a support rod, a wheel fixing frame, a rotating shaft and a rotating support wheel;

支撑杆安装在操作台上壁面上,轮固定架安装在支撑杆上端位置,旋转轴嵌装在轮固定架上,旋转支撑轮安装在旋转轴上。The support rod is installed on the upper wall surface of the operating table, the wheel fixing frame is installed at the upper end position of the support rod, the rotating shaft is embedded on the wheel fixing frame, and the rotating support wheel is installed on the rotating shaft.

优选的,操作台上安装有具有支撑作用的支撑座。Preferably, a support seat with a support function is installed on the operating table.

优选的,固定夹具上安装有用于调节固定的调节杆。Preferably, an adjusting rod for adjusting and fixing is installed on the fixing fixture.

优选的,安装门型架和升降台上安装有用于支撑的支撑伸缩杆。Preferably, a support telescopic rod for support is installed on the installation portal frame and the lifting platform.

有益效果beneficial effect

本实用新型提供了适用于制造监区金属防护栅栏的液压冲孔装置,具备以下有益效果:本案使用了全自动输送板材冲孔结构,通过使用机械结构使冲孔加工全自动进行,保证加工的速度以及精度,增加生产效率,解决了现有的防护栅栏冲孔设备结构简单,只提供单一的冲孔加工功能,在操作加工时,需要人工手动控制板材进行前进,操作速度慢,且加工精度低,无法保证生产质量,影响使用的问题。The utility model provides a hydraulic punching device suitable for manufacturing a metal protective fence in a monitoring area, and has the following beneficial effects: this case uses a fully automatic conveying plate punching structure, and by using a mechanical structure, the punching process is fully automatic, and the processing is guaranteed. Speed and accuracy, increase production efficiency, solve the problem that the existing protective fence punching equipment has a simple structure and only provides a single punching processing function. When operating and processing, it is necessary to manually control the plate to move forward, the operation speed is slow, and the processing accuracy Low, can not guarantee the production quality, affecting the use of the problem.

附图说明Description of drawings

图1为本实用新型所述适用于制造监区金属防护栅栏的液压冲孔装置的轴测结构示意图。FIG. 1 is a schematic axonometric structure diagram of a hydraulic punching device suitable for manufacturing a metal protective fence in a monitoring area according to the present invention.

图2为本实用新型所述适用于制造监区金属防护栅栏的液压冲孔装置的立体局部放大结构示意图。FIG. 2 is a schematic view of a three-dimensional partial enlarged structure of a hydraulic punching device suitable for manufacturing a metal protective fence in a monitoring area according to the present invention.

图3为本实用新型所述适用于制造监区金属防护栅栏的液压冲孔装置的结构示意图。3 is a schematic structural diagram of a hydraulic punching device suitable for manufacturing a metal protective fence in a monitoring area according to the present invention.

图4为本实用新型所述适用于制造监区金属防护栅栏的液压冲孔装置的结构示意图。FIG. 4 is a schematic structural diagram of a hydraulic punching device suitable for manufacturing a metal protective fence in a monitoring area according to the present invention.

图5为本实用新型所述适用于制造监区金属防护栅栏的液压冲孔装置的结构示意图。FIG. 5 is a schematic structural diagram of a hydraulic punching device suitable for manufacturing a metal protective fence in a monitoring area according to the present invention.

图中:1-操作台;2-驱动箱;3-步进电机;4-安装隔板;5-轴承;6-螺旋丝杠;7-移动块;8-安装杆;9-移动台;10-固定夹具;11-安装门型架;12-液压缸;13-升降台;14-冲孔驱动器;15-冲孔刀;16-支撑杆;17-轮固定架;18-旋转轴;19-旋转支撑轮;20-支撑座;21-调节杆;22-支撑伸缩杆。In the figure: 1- console; 2- drive box; 3- stepper motor; 4- installation partition; 5- bearing; 6- screw screw; 7- moving block; 8- installation rod; 9- moving table; 10-Fixing fixture; 11-Installation gantry; 12-Hydraulic cylinder; 13-Lifting table; 14-Punching driver; 15-Punching knife; 16-Support rod; 17-Wheel fixing frame; 18-Rotating shaft; 19-rotating support wheel; 20-support seat; 21-adjustment rod; 22-support telescopic rod.

具体实施方式Detailed ways

基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

实施例:请参阅图1-5,本案主要组件为:操作台1,操作台1上安装有全自动输送板材冲孔结构;Example: Please refer to Figures 1-5. The main components of this case are: an operating table 1, on which a fully automatic conveying plate punching structure is installed;

在具体实施过程中,全自动输送板材冲孔结构包含有:一对板材输送组件、液压冲孔组件以及若干辅助支撑滚轮组件;In the specific implementation process, the fully automatic conveying plate punching structure includes: a pair of plate conveying components, hydraulic punching components and several auxiliary supporting roller components;

一对板材输送组件其中一个包含有:驱动箱2、步进电机3、安装隔板4、一对轴承5、螺旋丝杠6、一对移动块7、两对安装杆8、一对移动台9以及一对固定夹具10;One of a pair of plate conveying assemblies includes: a drive box 2, a stepping motor 3, a mounting baffle 4, a pair of bearings 5, a screw screw 6, a pair of moving blocks 7, two pairs of mounting rods 8, and a pair of moving tables 9 and a pair of fixing fixtures 10;

驱动箱2安装在操作台1上壁面上,步进电机3安装在驱动箱2内部最左侧位置,安装隔板4安装在步进电机3右侧位置,一对轴承5分别安装在驱动箱2内部右侧壁面和安装隔板4中间位置,螺旋丝杠6嵌装在一对轴承5上,螺旋丝杠6左端与步进电机3输出端相连接,一对移动块7安装在螺旋丝杠6上,两对安装杆8分别安装在一对移动块7上壁面上,一对移动台9安装在两对安装杆8上端位置,一对固定夹具10安装在一对移动台9上。The drive box 2 is installed on the upper wall of the console 1, the stepper motor 3 is installed at the leftmost position inside the drive box 2, the installation partition 4 is installed on the right side of the stepper motor 3, and a pair of bearings 5 are respectively installed in the drive box 2. In the middle of the inner right wall and the installation partition 4, the screw screw 6 is embedded on a pair of bearings 5, the left end of the screw screw 6 is connected with the output end of the stepping motor 3, and a pair of moving blocks 7 are installed on the screw screw On the lever 6 , two pairs of mounting rods 8 are respectively mounted on the upper wall surfaces of a pair of moving blocks 7 , a pair of moving tables 9 are mounted on the upper end positions of the two pairs of mounting rods 8 , and a pair of fixing clamps 10 are mounted on a pair of moving tables 9 .

需要说明的是,在使用板材输送组件时,将需要加工的板材放置在固定夹具10上,并使用安装在固定夹具10上的调节杆21进行调节固定,固定完成后通过操控与设备相匹配的控制器使设备通电启动,安装在驱动箱2内的步进电机3启动开始旋转,步进电机3旋转带动与其输出端相连接的螺旋丝杠6进行旋转,螺旋丝杠6在轴承5内旋转带动安装在其上的移动块7进行移动,移动块7带动通过安装杆8安装在其上的移动台9进行移动,从而带动板材向前移动。It should be noted that when the plate conveying assembly is used, the plate to be processed is placed on the fixing fixture 10, and the adjusting rod 21 installed on the fixing fixture 10 is used to adjust and fix it. The controller powers on the device, the stepping motor 3 installed in the drive box 2 starts to rotate, the stepping motor 3 rotates and drives the screw screw 6 connected to its output end to rotate, and the screw screw 6 rotates in the bearing 5 The moving block 7 installed on the moving block 7 is driven to move, and the moving block 7 drives the moving table 9 installed on it through the mounting rod 8 to move, thereby driving the plate to move forward.

在具体实施过程中,进一步的,液压冲孔组件包含有:安装门型架11、两对液压缸12、升降台13、冲孔驱动器14以及冲孔刀15;In the specific implementation process, further, the hydraulic punching assembly includes: an installation portal frame 11, two pairs of hydraulic cylinders 12, a lifting table 13, a punching driver 14 and a punching knife 15;

安装门型架11安装在操作台1上壁面中间位置,安装门型架11位于一对板材输送组件外侧位置,两对液压缸12安装在安装门型架11内侧上壁面四角位置,升降台13安装在两对液压缸12输出端上,冲孔驱动器14安装在升降台13下壁面中间位置,冲孔刀15安装在冲孔驱动器14输出端上。The installation gantry 11 is installed in the middle of the upper wall of the console 1, the installation gantry 11 is located at the outer side of a pair of plate conveying assemblies, the two pairs of hydraulic cylinders 12 are installed at the four corners of the upper wall of the inner side of the installation gantry 11, and the lift table 13 It is installed on the output ends of the two pairs of hydraulic cylinders 12 , the punching driver 14 is installed at the middle position of the lower wall of the lifting platform 13 , and the punching knife 15 is installed on the output end of the punching driver 14 .

需要说明的是,在使用液压冲孔组件时,根据需要加工的板材厚度调节液压缸12伸出的长度,调节冲孔设备的高度,调节完成后,当板材移动到冲孔设备下方后,安装在升降台13上的冲孔驱动器14带动冲孔刀15对板材进行冲孔加工,在冲孔时冲孔的频率与步进电机3前进的频率相同。It should be noted that when using the hydraulic punching assembly, adjust the length of the hydraulic cylinder 12 and adjust the height of the punching equipment according to the thickness of the sheet to be processed. The punching driver 14 on the lifting table 13 drives the punching knife 15 to punch the plate, and the frequency of punching is the same as that of the stepping motor 3 during punching.

在具体实施过程中,进一步的,若干辅助支撑滚轮组件其中一个包含有:支撑杆16、轮固定架17、旋转轴18以及旋转支撑轮19;In the specific implementation process, further, one of several auxiliary support roller assemblies includes: a support rod 16, a wheel fixing frame 17, a rotating shaft 18 and a rotating support wheel 19;

支撑杆16安装在操作台1上壁面上,轮固定架17安装在支撑杆16上端位置,旋转轴18嵌装在轮固定架17上,旋转支撑轮19安装在旋转轴18上。The support rod 16 is installed on the upper wall of the console 1 , the wheel fixing frame 17 is installed on the upper end of the support rod 16 , the rotating shaft 18 is embedded on the wheel fixing frame 17 , and the rotating support wheel 19 is installed on the rotating shaft 18 .

需要说明的是,在使用辅助支撑滚轮组件时,板材在固定后通过板材输送组件移动时,通过旋转支撑轮19和旋转轴18的配合在安装于支撑杆16顶端的轮固定架17上旋转对板材进行输送支撑。It should be noted that, when the auxiliary support roller assembly is used, when the plate is moved through the plate conveying assembly after being fixed, the rotating support wheel 19 and the rotating shaft 18 are matched to rotate on the wheel fixing frame 17 installed at the top of the support rod 16. Plate for conveying support.

在具体实施过程中,进一步的,操作台1上安装有具有支撑作用的支撑座20。In the specific implementation process, further, a support base 20 having a supporting function is installed on the operating table 1 .

在具体实施过程中,进一步的,固定夹具10上安装有用于调节固定的调节杆21。In a specific implementation process, further, an adjusting rod 21 for adjusting and fixing is installed on the fixing fixture 10 .

在具体实施过程中,进一步的,安装门型架11和升降台13上安装有用于支撑的支撑伸缩杆22。In the specific implementation process, further, a support telescopic rod 22 for supporting is installed on the installation portal frame 11 and the lifting platform 13 .

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1.适用于制造监区金属防护栅栏的液压冲孔装置,包括:操作台,其特征在于,操作台上安装有全自动输送板材冲孔结构;1. A hydraulic punching device suitable for manufacturing a metal protective fence in a supervisory area, including: an operating table, characterized in that a fully automatic conveying plate punching structure is installed on the operating table; 全自动输送板材冲孔结构包含有:一对板材输送组件、液压冲孔组件以及若干辅助支撑滚轮组件;The fully automatic conveying plate punching structure includes: a pair of plate conveying components, hydraulic punching components and several auxiliary supporting roller components; 一对板材输送组件其中一个包含有:驱动箱、步进电机、安装隔板、一对轴承、螺旋丝杠、一对移动块、两对安装杆、一对移动台以及一对固定夹具;One of a pair of plate conveying components includes: a drive box, a stepping motor, a mounting baffle, a pair of bearings, a screw screw, a pair of moving blocks, two pairs of mounting rods, a pair of moving tables, and a pair of fixed fixtures; 驱动箱安装在操作台上壁面上,步进电机安装在驱动箱内部最左侧位置,安装隔板安装在步进电机右侧位置,一对轴承分别安装在驱动箱内部右侧壁面和安装隔板中间位置,螺旋丝杠嵌装在一对轴承上,螺旋丝杠左端与步进电机输出端相连接,一对移动块安装在螺旋丝杠上,两对安装杆分别安装在一对移动块上壁面上,一对移动台安装在两对安装杆上端位置,一对固定夹具安装在一对移动台上。The drive box is installed on the upper wall of the operating table, the stepper motor is installed at the leftmost position inside the drive box, the installation partition is installed on the right side of the stepper motor, and a pair of bearings are installed on the right side wall of the drive box and the installation partition. In the middle of the plate, the screw screw is embedded on a pair of bearings, the left end of the screw screw is connected to the output end of the stepping motor, a pair of moving blocks are installed on the screw screw, and the two pairs of mounting rods are respectively installed on a pair of moving blocks On the upper wall surface, a pair of moving platforms are installed on the upper end positions of the two pairs of installation rods, and a pair of fixed fixtures are installed on the pair of moving platforms. 2.根据权利要求1所述的适用于制造监区金属防护栅栏的液压冲孔装置,其特征在于,液压冲孔组件包含有:安装门型架、两对液压缸、升降台、冲孔驱动器以及冲孔刀;2. The hydraulic punching device suitable for manufacturing a metal protective fence in a monitoring area according to claim 1, wherein the hydraulic punching assembly comprises: a mounting gantry, two pairs of hydraulic cylinders, a lifting platform, a punching driver and punching knives; 安装门型架安装在操作台上壁面中间位置,安装门型架位于一对板材输送组件外侧位置,两对液压缸安装在安装门型架内侧上壁面四角位置,升降台安装在两对液压缸输出端上,冲孔驱动器安装在升降台下壁面中间位置,冲孔刀安装在冲孔驱动器输出端上。The installation gantry is installed in the middle of the upper wall of the operating table, the installation gantry is located on the outer side of a pair of plate conveying components, the two pairs of hydraulic cylinders are installed at the four corners of the upper wall on the inner side of the installation gantry, and the lift table is installed on the two pairs of hydraulic cylinders On the output end, the punching driver is installed in the middle of the lower wall of the lift table, and the punching knife is installed on the output end of the punching driver. 3.根据权利要求1所述的适用于制造监区金属防护栅栏的液压冲孔装置,其特征在于,若干辅助支撑滚轮组件其中一个包含有:支撑杆、轮固定架、旋转轴以及旋转支撑轮;3. The hydraulic punching device suitable for manufacturing a metal protective fence in a prison area according to claim 1, wherein one of the several auxiliary supporting roller assemblies comprises: a supporting rod, a wheel fixing frame, a rotating shaft and a rotating supporting wheel ; 支撑杆安装在操作台上壁面上,轮固定架安装在支撑杆上端位置,旋转轴嵌装在轮固定架上,旋转支撑轮安装在旋转轴上。The support rod is installed on the upper wall surface of the operating table, the wheel fixing frame is installed at the upper end position of the support rod, the rotating shaft is embedded on the wheel fixing frame, and the rotating support wheel is installed on the rotating shaft. 4.根据权利要求1所述的适用于制造监区金属防护栅栏的液压冲孔装置,其特征在于,操作台上安装有具有支撑作用的支撑座。4 . The hydraulic punching device suitable for manufacturing a metal protective fence in a prison area according to claim 1 , wherein a support seat with a supporting function is installed on the operating table. 5 . 5.根据权利要求1所述的适用于制造监区金属防护栅栏的液压冲孔装置,其特征在于,固定夹具上安装有用于调节固定的调节杆。5 . The hydraulic punching device according to claim 1 , wherein an adjusting rod for adjusting and fixing is installed on the fixing fixture. 6 . 6.根据权利要求2所述的适用于制造监区金属防护栅栏的液压冲孔装置,其特征在于,安装门型架和升降台上安装有用于支撑的支撑伸缩杆。6 . The hydraulic punching device suitable for manufacturing a metal protective fence in a prison area according to claim 2 , wherein a support telescopic rod for supporting is installed on the installation portal frame and the lifting platform. 7 .
CN202122160312.7U 2021-09-08 2021-09-08 Hydraulic punching device suitable for the manufacture of metal protective fences in prisons Expired - Fee Related CN216262945U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116851578A (en) * 2023-07-06 2023-10-10 启东市海生冲压件有限公司 A positioning device that assists manual loading

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116851578A (en) * 2023-07-06 2023-10-10 启东市海生冲压件有限公司 A positioning device that assists manual loading

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