CN216225681U - Photovoltaic module dust collector - Google Patents

Photovoltaic module dust collector Download PDF

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CN216225681U
CN216225681U CN202122924531.8U CN202122924531U CN216225681U CN 216225681 U CN216225681 U CN 216225681U CN 202122924531 U CN202122924531 U CN 202122924531U CN 216225681 U CN216225681 U CN 216225681U
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support frame
dust
dedusting
cylinders
brush roller
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孙健
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Ningbo University of Technology
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    • Y02E10/50Photovoltaic [PV] energy

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Abstract

本实用新型公开了一种光伏组件除尘装置,包括除尘台,所述除尘台上滑动连接有支撑架,所述除尘台上设置有两个第一气缸,且两个第一气缸的输出端均与支撑架固定连接,所述支撑架上设置有两个第二气缸和吸尘器,两个所述第二气缸的输出端共同固定连接有支撑框,所述支撑框上转动连接有毛刷辊,且毛刷辊的传动轴传动连接有驱动电机。本实用新型涉及光伏组件技术领域,通过设置的驱动电机和第一气缸的配合,可以调控毛刷辊依次对各个太阳能电池板的表面进行清洁,避免了人工清理的劳力损耗,清理出的灰尘,会在吸尘器的作用下,被及时吸取收集,避免了灰尘四处飘散,造成污染。

Figure 202122924531

The utility model discloses a dedusting device for photovoltaic modules, comprising a dedusting table, a support frame is slidably connected to the dedusting table, two first cylinders are arranged on the dedusting table, and the output ends of the two first cylinders are both It is fixedly connected with the support frame, the support frame is provided with two second cylinders and a vacuum cleaner, the output ends of the two second cylinders are fixedly connected with a support frame, and a brush roller is rotatably connected to the support frame. And the drive shaft of the brush roller is connected with a drive motor. The utility model relates to the technical field of photovoltaic modules. Through the cooperation of a drive motor and a first air cylinder, a brush roller can be regulated to clean the surface of each solar cell panel in turn, thereby avoiding the labor loss of manual cleaning and the cleaning of dust. Under the action of the vacuum cleaner, it will be picked up and collected in time to avoid dust floating around and causing pollution.

Figure 202122924531

Description

一种光伏组件除尘装置A dedusting device for photovoltaic modules

技术领域technical field

本实用新型属于光伏组件技术领域,尤其涉及一种光伏组件除尘装置。The utility model belongs to the technical field of photovoltaic components, in particular to a dust removal device for photovoltaic components.

背景技术Background technique

光伏发电是利用半导体界面的光生伏特效应而将光能直接转变为电能的一种技术,主要由太阳电池板(组件)、控制器和逆变器三大部分组成,主要部件由电子元器件构成,太阳能电池经过串联后进行封装保护可形成大面积的太阳电池组件,再配合上功率控制器等部件就形成了光伏发电装置。Photovoltaic power generation is a technology that uses the photovoltaic effect of the semiconductor interface to directly convert light energy into electrical energy. It is mainly composed of solar panels (components), controllers and inverters. The main components are composed of electronic components. , after the solar cells are connected in series, they can be packaged and protected to form a large-area solar cell module, and then combined with power controllers and other components to form a photovoltaic power generation device.

目前,太阳能电池板在生产的过程中,为了保证太阳能电池板表面的洁净,常需要对太阳能电池板的表面进行清洁,以清除太阳能电池板上可能粘附的灰尘,传统的清洁方式,是人工使用清洁刷依次对放置于工作台上的各个太阳能电池板的表面进行清洁,但是这种方式较为耗费人力,且清洁过程中产生的灰尘由于得不到及时处理,容易四处飘散造成污染,同时容易造成二次污染。At present, in the production process of solar panels, in order to ensure the cleanliness of the surface of the solar panels, it is often necessary to clean the surface of the solar panels to remove the dust that may adhere to the panels. The traditional cleaning method is manual Use a cleaning brush to clean the surface of each solar panel placed on the workbench in turn, but this method is more labor-intensive, and the dust generated during the cleaning process is easily scattered and polluted because it is not handled in time. cause secondary pollution.

为此,我们提出一种光伏组件除尘装置解决上述问题。To this end, we propose a photovoltaic module dust removal device to solve the above problems.

实用新型内容Utility model content

本实用新型的目的是为了解决上述的问题,而提出的一种光伏组件除尘装置。The purpose of this utility model is to solve the above-mentioned problems, and proposes a photovoltaic module dust removal device.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

一种光伏组件除尘装置,包括除尘台,所述除尘台上滑动连接有支撑架,所述除尘台上设置有两个第一气缸,且两个第一气缸的输出端均与支撑架固定连接,所述支撑架上设置有两个第二气缸和吸尘器,两个所述第二气缸的输出端共同固定连接有支撑框,所述支撑框上转动连接有毛刷辊,且毛刷辊的传动轴传动连接有驱动电机,所述支撑框上开设有吸尘腔,且吸尘腔的下端开设有多个吸尘口,所述吸尘器通过吸尘管与吸尘腔连通。A dedusting device for photovoltaic modules, comprising a dedusting table, a support frame is slidably connected to the dedusting table, two first cylinders are arranged on the dedusting table, and the output ends of the two first cylinders are fixedly connected with the supporting frame , the support frame is provided with two second cylinders and a vacuum cleaner, the output ends of the two second cylinders are fixedly connected to a support frame, and a brush roller is rotatably connected to the support frame, and the brush roller is A drive motor is connected to the transmission shaft, a dust suction chamber is provided on the support frame, and a plurality of dust suction ports are formed at the lower end of the dust suction chamber, and the vacuum cleaner communicates with the dust suction chamber through a dust suction pipe.

优选地,所述支撑架的两侧均固定连接有滑块,且除尘台上开设有与滑块相配合的滑槽。Preferably, both sides of the support frame are fixedly connected with sliders, and the dust removal table is provided with a chute matched with the sliders.

优选地,所述滑块上转动连接有滚珠,且滚珠与滑槽接触连接。Preferably, the sliding block is rotatably connected with balls, and the balls are in contact with the chute.

优选地,所述除尘台上开设有多个放置槽,且各个放置槽位于一排,所述放置槽中固定连接有多个吸盘。Preferably, the dust removal table is provided with a plurality of placement slots, and each placement slot is located in a row, and a plurality of suction cups are fixedly connected to the placement slots.

优选地,所述支撑框上设置有振动电机,且振动电机和驱动电机的外侧壁均套设有防尘盒。Preferably, the support frame is provided with a vibration motor, and the outer side walls of the vibration motor and the drive motor are covered with dust boxes.

优选地,所述吸尘管采用波纹伸缩软管制成。Preferably, the dust suction pipe is made of a corrugated telescopic hose.

与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:

1、通过设置的驱动电机和第一气缸的配合,可以调控毛刷辊依次对各个太阳能电池板的表面进行清洁,避免了人工清理的劳力损耗,清理出的灰尘,会在吸尘器的作用下,被及时吸取收集,避免了灰尘四处飘散,造成污染。1. Through the cooperation of the set drive motor and the first cylinder, the brush roller can be regulated to clean the surface of each solar panel in turn, avoiding the labor loss of manual cleaning, and the cleaned dust will be removed under the action of the vacuum cleaner. It is collected and collected in time to avoid dust floating around and causing pollution.

2、通过设置的第二气缸,可以调节毛刷辊的高度,进而使得毛刷辊可以适配不同厚度的太阳能电池板,大大提高了装置的适用范围,通过设置的滑块和滑槽的配合,可以提高支撑架滑动的稳定性,另外设置的振动电机,可以使得毛刷辊在作业时产生一定的振动,进而使得毛刷辊上粘附的灰尘可以被振落,进而被吸尘器及时吸取,保证毛刷辊清洁的效果。2. The height of the brush roller can be adjusted by the set second air cylinder, so that the brush roller can be adapted to solar panels of different thicknesses, which greatly improves the application range of the device. , which can improve the sliding stability of the support frame. The additional vibration motor can make the brush roller vibrate to a certain extent during operation, so that the dust adhering to the brush roller can be shaken off, and then absorbed by the vacuum cleaner in time. Guarantees the cleaning effect of the brush roller.

附图说明Description of drawings

图1为本实用新型提出的一种光伏组件除尘装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of photovoltaic module dust removal device proposed by the utility model;

图2为本实用新型提出的一种光伏组件除尘装置的正视透视结构示意图;Fig. 2 is a front perspective structural schematic diagram of a photovoltaic module dust removal device proposed by the utility model;

图3为图2中A处的放大结构示意图。FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2 .

图中:1除尘台、2支撑架、3第一气缸、4第二气缸、5吸尘器、6支撑框、7毛刷辊、8驱动电机、9吸尘腔、10吸尘口、11吸尘管、12滑块、13滑槽、14滚珠、15放置槽、16吸盘、17振动电机、18防尘盒。In the picture: 1 dust removal table, 2 support frame, 3 first air cylinder, 4 second air cylinder, 5 vacuum cleaner, 6 support frame, 7 brush roller, 8 drive motor, 9 dust suction chamber, 10 dust suction port, 11 dust suction Tube, 12 slider, 13 chute, 14 ball, 15 placement slot, 16 suction cup, 17 vibration motor, 18 dust box.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.

参照图1-3,一种光伏组件除尘装置,包括除尘台1,除尘台1上开设有多个放置槽15,且各个放置槽15位于一排,放置槽15中固定连接有多个吸盘16,放置槽15和吸盘16的配合,可以保证太阳能电池板放置的稳固性。1-3, a photovoltaic module dust removal device includes a dust removal table 1, a plurality of placement slots 15 are opened on the dust removal table 1, and each placement slot 15 is located in a row, and a plurality of suction cups 16 are fixedly connected in the placement slot 15 , the cooperation of the placement slot 15 and the suction cup 16 can ensure the stability of the placement of the solar panel.

除尘台1上滑动连接有支撑架2,支撑架2的两侧均固定连接有滑块12,且除尘台1上开设有与滑块12相配合的滑槽13,滑块12和滑槽13的配合,可以保证支撑架2滑动的稳定性,滑块12上转动连接有滚珠14,且滚珠14与滑槽13接触连接,滚珠14的设置,可以减小滑块12与滑槽13间的摩擦力,进而使得支撑架2滑动的更为顺畅。A support frame 2 is slidably connected to the dust removal table 1 , and sliding blocks 12 are fixedly connected to both sides of the support frame 2 , and the dust removal table 1 is provided with a chute 13 matched with the sliding block 12 , the sliding block 12 and the sliding groove 13 The cooperation of the support frame 2 can ensure the sliding stability of the support frame 2. The sliding block 12 is rotatably connected with the ball 14, and the ball 14 is in contact with the chute 13. The arrangement of the ball 14 can reduce the friction between the sliding block 12 and the chute 13. The friction force makes the sliding of the support frame 2 smoother.

除尘台1上设置有两个第一气缸3,且两个第一气缸3的输出端均与支撑架2固定连接,第一气缸3的型号为SC125-500,支撑架2上设置有两个第二气缸4和吸尘器5,第二气缸4的型号为SC63-500,吸尘器5的型号为VCC-83B,两个第二气缸4的输出端共同固定连接有支撑框6,支撑框6上转动连接有毛刷辊7,且毛刷辊7的传动轴传动连接有驱动电机8,驱动电机9的型号为YE2-80M-2,支撑框6上设置有振动电机17,且振动电机17和驱动电机8的外侧壁均套设有防尘盒18,振动电机17的型号为HY-0.28,振动电机17的设置,可以使得毛刷辊7在作业时可以产生振动,进而使得毛刷辊7上粘附的灰尘可以脱落被吸尘器5吸取,保证毛刷辊7的洁净,进而提高毛刷辊7清洁的效果。The dust removal table 1 is provided with two first cylinders 3, and the output ends of the two first cylinders 3 are fixedly connected with the support frame 2. The model of the first cylinder 3 is SC125-500, and the support frame 2 is provided with two The second cylinder 4 and the vacuum cleaner 5, the model of the second cylinder 4 is SC63-500, the model of the vacuum cleaner 5 is VCC-83B, the output ends of the two second cylinders 4 are fixedly connected with a support frame 6, and the support frame 6 rotates on the The brush roller 7 is connected, and the drive shaft of the brush roller 7 is connected with a drive motor 8, the model of the drive motor 9 is YE2-80M-2, the support frame 6 is provided with a vibration motor 17, and the vibration motor 17 and the drive The outer side wall of the motor 8 is covered with a dust box 18. The model of the vibration motor 17 is HY-0.28. The setting of the vibration motor 17 can make the brush roller 7 vibrate during operation, thereby making the brush roller 7 on the The adhering dust can fall off and be sucked by the vacuum cleaner 5 to ensure the cleanliness of the brush roller 7 , thereby improving the cleaning effect of the brush roller 7 .

防尘盒18可以避免驱动电机8和振动电机17受到外界灰尘的侵蚀,支撑框6上开设有吸尘腔9,且吸尘腔9的下端开设有多个吸尘口10,吸尘器5通过吸尘管11与吸尘腔9连通,吸尘管11采用波纹伸缩软管制成,波纹伸缩软管使得吸尘管11具有伸缩性,进而可以配合毛刷辊7的升降进行伸缩。The dust box 18 can prevent the drive motor 8 and the vibration motor 17 from being eroded by external dust. The support frame 6 is provided with a dust suction chamber 9, and the lower end of the dust suction chamber 9 is provided with a plurality of dust suction ports 10. The dust pipe 11 is communicated with the dust suction chamber 9 , and the dust pipe 11 is made of a corrugated telescopic hose. The corrugated telescopic hose makes the dust pipe 11 stretchable, and can then be expanded and contracted with the lifting and lowering of the brush roller 7 .

现对本实用新型的操作原理做如下描述:The operating principle of the present utility model is now described as follows:

本装置在使用时,首先,将需要清理的各个太阳能电池板依次放入对应的放置槽15中,接着控制两个第二气缸4,使得毛刷辊7下降,直至毛刷辊7上的软刷毛与太阳能电池板的表面接触,接着,启动驱动电机8、第一气缸3、吸尘器5及振动电机17,驱动电机8会带动毛刷辊7转动,使得毛刷辊7对太阳能电池板的表面进行刮刷,进而使得太阳能电池板上可能粘附的灰尘被清出,吸尘器5会通过吸尘管11经各个吸尘口10对清出的灰尘进行及时吸取,避免灰尘四处飘散,第一气缸3会带动支撑架2横向滑动,支撑架2会带动毛刷辊7横向运动,进而使得毛刷辊7可以依次对各个太阳能电池板进行清洁,振动电机17启动后,会使得毛刷辊7产生振动,在振动力的作用下,易使得毛刷辊7上粘附的灰尘被振落,进而被吸尘器5吸取。When the device is in use, first, put each solar cell panel to be cleaned into the corresponding placing slot 15 in turn, and then control the two second air cylinders 4 to make the brush roller 7 descend until the softness on the brush roller 7 The bristles are in contact with the surface of the solar cell panel, and then the driving motor 8, the first air cylinder 3, the vacuum cleaner 5 and the vibration motor 17 are activated, and the driving motor 8 will drive the brush roller 7 to rotate, so that the brush roller 7 will touch the surface of the solar cell panel. Scraping is performed to remove the dust that may adhere to the solar panel, and the vacuum cleaner 5 will timely absorb the cleared dust through the vacuum pipe 11 and each vacuum port 10 to prevent the dust from floating around. The first cylinder 3 will drive the support frame 2 to slide laterally, and the support frame 2 will drive the brush roller 7 to move laterally, so that the brush roller 7 can clean each solar cell panel in turn. After the vibration motor 17 is started, the brush roller 7 will generate Vibration, under the action of the vibration force, easily causes the dust adhering to the brush roller 7 to be shaken off, and then sucked by the vacuum cleaner 5 .

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (6)

1.一种光伏组件除尘装置,包括除尘台(1),其特征在于,所述除尘台(1)上滑动连接有支撑架(2),所述除尘台(1)上设置有两个第一气缸(3),且两个第一气缸(3)的输出端均与支撑架(2)固定连接,所述支撑架(2)上设置有两个第二气缸(4)和吸尘器(5),两个所述第二气缸(4)的输出端共同固定连接有支撑框(6),所述支撑框(6)上转动连接有毛刷辊(7),且毛刷辊(7)的传动轴传动连接有驱动电机(8),所述支撑框(6)上开设有吸尘腔(9),且吸尘腔(9)的下端开设有多个吸尘口(10),所述吸尘器(5)通过吸尘管(11)与吸尘腔(9)连通。1. A dedusting device for photovoltaic modules, comprising a dedusting table (1), characterized in that a support frame (2) is slidably connected to the dedusting table (1), and two first A cylinder (3), and the output ends of the two first cylinders (3) are fixedly connected to the support frame (2), and the support frame (2) is provided with two second cylinders (4) and a vacuum cleaner (5). ), the output ends of the two second cylinders (4) are fixedly connected together with a support frame (6), the support frame (6) is rotatably connected with a brush roller (7), and the brush roller (7) A drive motor (8) is drivingly connected to the drive shaft, the support frame (6) is provided with a dust suction chamber (9), and the lower end of the dust suction chamber (9) is provided with a plurality of dust suction ports (10), so The vacuum cleaner (5) communicates with the dust suction chamber (9) through a dust suction pipe (11). 2.根据权利要求1所述的一种光伏组件除尘装置,其特征在于,所述支撑架(2)的两侧均固定连接有滑块(12),且除尘台(1)上开设有与滑块(12)相配合的滑槽(13)。2 . The dedusting device for photovoltaic modules according to claim 1 , wherein the two sides of the support frame ( 2 ) are fixedly connected with sliders ( 12 ), and the dedusting table ( 1 ) is provided with a The sliding groove (13) matched with the sliding block (12). 3.根据权利要求2所述的一种光伏组件除尘装置,其特征在于,所述滑块(12)上转动连接有滚珠(14),且滚珠(14)与滑槽(13)接触连接。3 . The dedusting device for photovoltaic modules according to claim 2 , wherein the sliding block ( 12 ) is rotatably connected with balls ( 14 ), and the balls ( 14 ) are in contact with the chute ( 13 ). 4 . 4.根据权利要求1所述的一种光伏组件除尘装置,其特征在于,所述除尘台(1)上开设有多个放置槽(15),且各个放置槽(15)位于一排,所述放置槽(15)中固定连接有多个吸盘(16)。4. A photovoltaic module dust removal device according to claim 1, wherein a plurality of placement slots (15) are opened on the dedusting table (1), and each placement slot (15) is located in a row, so A plurality of suction cups (16) are fixedly connected in the placement groove (15). 5.根据权利要求1所述的一种光伏组件除尘装置,其特征在于,所述支撑框(6)上设置有振动电机(17),且振动电机(17)和驱动电机(8)的外侧壁均套设有防尘盒(18)。5 . The dedusting device for photovoltaic modules according to claim 1 , wherein a vibration motor ( 17 ) is provided on the support frame ( 6 ), and the vibration motor ( 17 ) and the drive motor ( 8 ) are outside the A dust box (18) is provided on each wall. 6.根据权利要求1所述的一种光伏组件除尘装置,其特征在于,所述吸尘管(11)采用波纹伸缩软管制成。6 . The dust removal device for photovoltaic modules according to claim 1 , wherein the dust suction pipe ( 11 ) is made of a corrugated telescopic hose. 7 .
CN202122924531.8U 2021-11-26 2021-11-26 Photovoltaic module dust collector Active CN216225681U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115502120A (en) * 2022-09-14 2022-12-23 安徽晶飞科技有限公司 Surface cleaning device for packaging solar cell panel
CN116177311A (en) * 2023-04-26 2023-05-30 国网山东省电力公司高密市供电公司 Automatic cable winding and unwinding frame for power supply
CN116274041A (en) * 2023-02-07 2023-06-23 山东澳兴绝缘材料有限公司 Dust removal and cleaning device for steel plate material sheets
CN116938118A (en) * 2023-07-25 2023-10-24 水电水利规划设计总院 An automatic dust cleaning equipment for the surface of photovoltaic modules

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115502120A (en) * 2022-09-14 2022-12-23 安徽晶飞科技有限公司 Surface cleaning device for packaging solar cell panel
CN115502120B (en) * 2022-09-14 2023-08-04 安徽晶飞科技有限公司 Surface cleaning device for packaging solar cell panel
CN116274041A (en) * 2023-02-07 2023-06-23 山东澳兴绝缘材料有限公司 Dust removal and cleaning device for steel plate material sheets
CN116177311A (en) * 2023-04-26 2023-05-30 国网山东省电力公司高密市供电公司 Automatic cable winding and unwinding frame for power supply
CN116938118A (en) * 2023-07-25 2023-10-24 水电水利规划设计总院 An automatic dust cleaning equipment for the surface of photovoltaic modules
CN116938118B (en) * 2023-07-25 2024-03-05 水电水利规划设计总院 An automatic dust cleaning equipment for the surface of photovoltaic modules

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