CN216225480U - A package sorter with visual inspection - Google Patents

Abstract

The utility model provides a parcel sorting machine with visual detection, which comprises a conveying mechanism, a detection mechanism, a sorting mechanism and an electric box mechanism, wherein the detection mechanism is arranged corresponding to the conveying mechanism; the detection mechanism comprises a detection frame, a detection cover and a 3D camera which are arranged on the detection frame, a panoramic photographing camera which is arranged on the detection frame, a plurality of light source groups which are arranged at intervals and arranged on the detection frame, a plane detection camera which is arranged on the light source groups and an alarm component which is arranged on the detection frame; the conveying mechanism, detection mechanism, letter sorting mechanism and the automatic sorting of electric box mechanism mutually supporting completion parcel of setting compare in manual sorting can save a lot of costs, promote the letter sorting effect, and the while error rate is also lower, and the detection mechanism of setting can detect out information such as size, classification and the address of receiving of parcel, the subsequent transportation of being convenient for.

Description

A package sorter with visual inspection

technical field

The utility model relates to the technical field of sorting machines, in particular to a parcel sorting machine with visual detection.

Background technique

With the rapid development of society and the increasing popularity of network and informatization, online shopping has become more and more popular, and more and more packages are produced. The destination of delivery is different, so it is necessary to sort according to the information of the package (such as delivery address, cargo category, cargo weight, etc.) to facilitate subsequent transportation. However, the existing parcel sorting has the following defects: At present, the sorting of express parcels is mostly manual sorting, which has many disadvantages, wastes a lot of labor costs, is inefficient, and is prone to errors.

Utility model content

In order to solve the above problems, the present utility model provides a package sorting machine with visual detection. The set conveying mechanism, detection mechanism, sorting mechanism and electric box mechanism cooperate with each other to complete the automatic sorting of parcels. Compared with manual sorting It can save a lot of costs, improve the sorting effect, and reduce the error rate.

In order to achieve the above purpose, the technical solution adopted by the present utility model is to provide a package sorting machine with visual detection, including a conveying mechanism, a detection mechanism, a sorting mechanism and an electric box mechanism, and the detection mechanism corresponds to the conveying mechanism. The sorting mechanism is located at the discharge end of the conveying mechanism, and the electrical box mechanism is electrically connected with the conveying mechanism, the detection mechanism and the sorting mechanism respectively; the detection mechanism includes a detection frame, which is installed on the A detection cover and a 3D camera of a detection frame, a panoramic photographing camera installed on the detection frame, a plurality of spaced light source groups installed on the detection frame, a plane detection camera installed on the light source group, and a The alarm assembly of the detection stand, the 3D camera, the light source group, the panoramic camera and the plane detection camera are all located in the detection cover.

As a preferred solution, the light source group includes a light source mounting frame mounted on the detection frame, a light source mounted on the light source mounting frame, the light source is adjustable and mounted on the light source mounting frame, and the plane detection The camera is mounted on the light source, the light source has a through hole, and the lens of the plane detection camera is arranged corresponding to the through hole.

As a preferred solution, the alarm assembly includes an alarm light and an alarm installed on the detection frame, and both the alarm light and the alarm are electrically connected to the electrical box mechanism.

As a preferred solution, the conveying mechanism includes a first conveying assembly, a second conveying assembly, a third conveying assembly, a fourth conveying assembly, and a weighing assembly arranged in sequence, and the weighing assembly is arranged in the third conveying assembly. on the conveyor assembly.

As a preferred solution, the first conveying assembly includes a first conveying frame, a first conveying module and a first conveying motor installed on the first conveying frame, and a first conveying module installed in the first conveying module. an electric eye module, the first conveying motor is drivingly connected with the first conveying module; the second conveying assembly includes a second conveying frame, a second conveying module mounted on the second conveying frame, and a second conveying module. Two conveying motors, and a second electro-eye module installed on the second conveying module, the second conveying motor is drivingly connected with the second conveying module; the third conveying assembly includes a third conveying frame, A third conveying module and a third conveying motor installed on the third conveying frame, and a third electric eye module installed in the third conveying module, the third conveying motor and the third conveying die group transmission connection, the weighing assembly is installed on the first conveying module; the fourth conveying assembly includes a fourth conveying frame, a fourth conveying module installed on the fourth conveying frame, and a fourth conveying A motor, and a fourth electro-eye module installed on the fourth conveying module, the fourth conveying motor is drivingly connected with the fourth conveying module.

As a preferred solution, the sorting mechanism includes a sorting component, a first discharging component, a second discharging component, and a third discharging component, and the sorting component is located in the first discharging component and the conveying component. between the mechanisms, the second discharge assembly is located between the sorting assembly and the third discharge assembly; the first discharge assembly and the second discharge assembly are vertically arranged, the first discharge assembly The discharge assembly is arranged in parallel with the third discharge assembly.

As a preferred solution, the sorting assembly includes a sorting rack, a sorting table mounted on the sorting rack, a roller and a roller set mounted on the sorting table, the roller and the roller The groups are arranged vertically, the rollers are multiple and are arranged at intervals, the roller groups are multiple and are arranged at intervals, and the rollers and the roller groups are mutually staggered.

As a preferred solution, the first discharging assembly includes a first discharging rack, a first discharging module and a first discharging motor mounted on the first discharging rack, and a first discharging motor mounted on the first discharging rack. The fifth electric eye module of the discharge module, the first discharge motor and the first discharge module are connected in a driving manner; the second discharge assembly includes a second discharge frame, installed on the second discharge frame. The second discharging module and the second discharging motor of the discharging rack, and the sixth electric eye module installed on the second discharging module, the second discharging motor and the second discharging die The third discharge assembly includes a third discharge frame, a third discharge module installed on the third discharge frame, and a third discharge motor. The third discharge motor is connected to the third discharge frame. The third discharging module is connected by transmission.

As a preferred solution, the electric box mechanism has a control module, and the control module is electrically connected to the conveying mechanism, the detection mechanism and the sorting mechanism respectively, and the control module adopts Siemens PLC.

The beneficial effect of the utility model is that: the conveying mechanism, the detection mechanism, the sorting mechanism and the electric box mechanism are arranged to cooperate with each other to complete the automatic sorting of the parcels, which can save a lot of cost and improve the sorting effect compared with manual sorting. The rate is also lower, and the set detection mechanism can detect information such as the size, category and delivery address of the package, which is convenient for subsequent transportation.

Description of drawings

FIG. 1 is a schematic diagram of the overall structure of a package sorting machine with visual detection according to the present invention.

FIG. 2 is a schematic structural diagram of another angle of the package sorter with visual inspection in FIG. 1 .

FIG. 3 is a schematic structural diagram of a conveying mechanism in a package sorter with visual inspection in FIG. 1 .

FIG. 4 is a schematic structural diagram of another angle of the package sorter with visual inspection in FIG. 3 .

FIG. 5 is a schematic structural diagram of a detection mechanism in a package sorter with visual detection in FIG. 1 .

FIG. 6 is a schematic structural diagram of the package sorter with visual inspection in FIG. 5 after removing the inspection cover.

FIG. 7 is a schematic structural diagram of a light source group in a package sorter with visual inspection in FIG. 6 .

FIG. 8 is a schematic structural diagram of the sorting mechanism in the package sorter with visual inspection in FIG. 1 .

FIG. 9 is a schematic structural diagram of the sorting assembly in the package sorter with visual inspection in FIG. 8 .

FIG. 10 is a schematic structural diagram of the first discharging component in the package sorter with visual inspection in FIG. 8 .

FIG. 11 is a schematic structural diagram of the second discharging component in the package sorter with visual inspection in FIG. 8 .

FIG. 12 is a schematic structural diagram of the third discharging component in the package sorter with visual inspection in FIG. 8 .

Description of reference numerals: 100-conveying mechanism, 110-first conveying assembly, 111-first conveying frame, 112-first conveying module, 113-first conveying motor, 114-first electric eye module, 120-first Two conveying components, 121-second conveying frame, 122-second conveying module, 123-second conveying motor, 124-second electric eye module, 130-third conveying assembly, 131-third conveying frame, 132- The third conveying module, 133-the third conveying motor, 134-the third electric eye module, 140-the fourth conveying assembly, 141-the fourth conveying frame, 142-the fourth conveying module, 143-the fourth conveying motor, 144-The fourth electric eye module, 200-Detection mechanism, 210-Detection frame, 220-Detection cover, 230-3D camera, 240-Light source group, 241-Light source mounting bracket, 242-Light source, 250-Flat detection camera, 260 -alarm assembly, 261-alarm light, 262-alarm, 300-sorting mechanism, 310-sorting assembly, 311-sorting rack, 312-sorting table, 313-roller, 314-roller set, 320- The first discharge component, 321 - the first discharge frame, 322 - the first discharge module, 323 - the first discharge motor, 324 - the fifth electric eye module, 330 - the second discharge component, 331 - the first Second discharge rack, 332-second discharge module, 333-second discharge motor, 334-sixth electric eye module, 340-third discharge assembly, 341-third discharge frame, 342-third Discharging module, 343-the third discharging motor, 400-electric box mechanism.

Detailed ways

The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

As shown in FIG. 1 to FIG. 12 , the present invention relates to a package sorting machine with visual detection, including a conveying mechanism 100 , a detection mechanism 200 , a sorting mechanism 300 and an electrical box mechanism 400 , the detection mechanism 200 and the conveying mechanism 100 Correspondingly, the sorting mechanism 300 is located at the discharge end of the conveying mechanism 100, and the electrical box mechanism 400 is electrically connected to the conveying mechanism 100, the detection mechanism 200 and the sorting mechanism 300 respectively; the conveying mechanism 100, the detection mechanism 200 and the sorting mechanism are provided 300 and the electric box mechanism 400 cooperate with each other to complete the automatic sorting of packages. Compared with manual sorting, it can save a lot of costs, improve the sorting effect, and at the same time, the error rate is also lower. The set detection mechanism 200 can detect the size, Category and shipping address for subsequent shipping.

As shown in FIGS. 3 and 4 , the conveying mechanism 100 includes a first conveying assembly 110 , a second conveying assembly 120 , a third conveying assembly 130 , a fourth conveying assembly 140 , and a weighing assembly, which are arranged in sequence. On the third conveying assembly 130 ; the first conveying assembly 110 includes a first conveying frame 111 , a first conveying module 112 and a first conveying motor 113 installed on the first conveying frame 111 , and a first conveying module 112 installed on the first conveying module 112 The first electric eye module 114, the first conveying motor 113 and the first conveying module 112 are drivingly connected, and the first conveying assembly 110 is equipped with a ball module belt, which can reduce the labor intensity of the staff during feeding, and at the same time facilitate the control of the position of the package The second conveying assembly 120 includes a second conveying frame 121, a second conveying module 122 and a second conveying motor 123 installed on the second conveying frame 121, and a second electric eye module 124 installed in the second conveying module 122 , the second conveying motor 123 is drivingly connected with the second conveying module 122, and the second conveying assembly 120 is a ball module belt, and its function is to send the parcels to the third conveying assembly 130 in a single row and individually; the third conveying assembly 130 It includes a third conveying frame 131 , a third conveying module 132 and a third conveying motor 133 installed on the third conveying frame 131 , and a third electric eye module 134 installed in the third conveying module 132 , and the third conveying motor 133 It is connected with the third conveying module 132 by transmission, and the weighing assembly is installed on the first conveying module 112. The third conveying assembly 130 is also a ball bearing method, and the weighing accuracy is higher; the fourth conveying assembly 140 includes a fourth The conveying frame 141 , the fourth conveying module 142 and the fourth conveying motor 143 installed on the fourth conveying frame 141 , and the fourth electro-eye module 144 installed in the fourth conveying module 142 , the fourth conveying motor 143 and the fourth The conveying module 142 is connected by transmission, and the fourth conveying assembly 140 is used for sorting and buffering, which can reduce the difficulty of docking the mechanical components; when the package is sent to the first conveying assembly 110, the first conveying assembly 110 then conveys the package to the first conveying assembly 110. On the second conveying assembly 120, the second conveying assembly 120 conveys the package to the third conveying assembly 130. Since the third conveying assembly 130 is provided with a weighing assembly, the package can be weighed on the third conveying assembly 130. The detection mechanism 200 provided at the same time detects the package and obtains information such as the size, type and address of the package. The detected package is transported to the fourth conveying assembly 140 , and the fourth conveying assembly 140 conveys the package to the sorting mechanism 300 . superior.

As shown in FIG. 5 to FIG. 7 , the detection mechanism 200 includes a detection frame 210 , a detection cover 220 and a 3D camera 230 installed on the detection frame 210 , a panoramic camera (not shown) installed on the detection frame 210 , and a detection frame installed on the detection frame 210 . A plurality of light source groups 240 arranged at intervals in the light source group 210, a plane detection camera 250 mounted on the light source group 240, and an alarm assembly 260 mounted on the detection frame 210, the 3D camera 230, the light source group 240, the panoramic camera and the plane detection camera 250 are all is located in the detection cover 220; the light source group 240 includes a light source mounting frame 241 mounted on the detection frame 210, a light source 242 mounted on the light source mounting frame 241, the light source 242 is adjustable and mounted on the light source mounting frame 241, and the plane detection camera 250 is mounted on the light source 242, the light source 242 has a through hole, and the lens of the plane detection camera 250 is arranged corresponding to the through hole; the alarm assembly 260 includes an alarm light 261 and an alarm 262 mounted on the detection frame 210, and the alarm light 261 and the alarm 262 are connected with the electric box mechanism. 400 is electrically connected, the alarm assembly 260; the light source 242 can provide illumination for the 3D camera 230 and the plane detection camera 243 to ensure the accuracy of the detection results, wherein the 3D camera 230 is used to detect the size of the package, and the panoramic camera is used to photograph the package. And save, the picture has watermark information such as package barcode content, package weight, package volume, detection time, etc., which is convenient for traceability. The plane detection camera 243 is used to scan the barcode on the package and identify the text information on the package through OCR technology. The information on the package or the measurement information is uploaded to the client system, and the destination, recipient, delivery address of the package, the difference between the detected weight and the registered weight, etc. can be known, which is convenient for subsequent transportation and freight correction. When the plane detection camera 234 detects the abnormality of the package, it will upload the abnormality information to the cloud through the electric box mechanism 400, and through the system comparison or sorting rule comparison, the abnormal package will be sent to the designated sorting port. 252 will issue an alarm, and the alarm light 251 will shine on the package to remind the staff that there is a problem. At this time, the staff will check whether the package to be tested is placed correctly, whether the necessary information is missing, whether the information is wrong, etc.; in this implementation, there are also The cloud platform can record and compare the information detected by the detection agency 200, so as to realize the precise transportation of the package.

As shown in FIGS. 8 to 12 , the sorting mechanism 300 includes a sorting component 310 , a first discharging component 320 , a second discharging component 330 , and a third discharging component 340 , and the sorting component 310 is located in the first discharging component Between the assembly 320 and the conveying mechanism 100, the second discharge assembly 330 is located between the sorting assembly 310 and the third discharge assembly 340; the first discharge assembly 320 and the second discharge assembly 330 are vertically arranged, and the first discharge assembly 330 The assembly 320 is arranged in parallel with the third discharging assembly 340; the sorting assembly 310 includes a sorting rack 311, a sorting table 312 mounted on the sorting rack 311, a roller 313 and a roller group 314 mounted on the sorting table 312, The cylinders 313 and the roller groups 314 are vertically arranged, the rollers 313 are multiple and are arranged at intervals, the roller groups 314 are multiple and are arranged at intervals, and the multiple rollers 313 and the multiple roller groups 314 are mutually offset; The discharge assembly 320 includes a first discharge frame 321 , a first discharge module 322 and a first discharge motor 323 installed on the first discharge frame 321 , and a fifth electric eye installed on the first discharge module 322 The module 324, the first discharging motor 323 and the first discharging module 322 are connected by transmission; the second discharging assembly 330 includes a second discharging frame 331 and a second discharging module installed on the second discharging frame 331 332 and the second discharging motor 333, and the sixth electric eye module 334 installed in the second discharging module 332, the second discharging motor 333 and the second discharging module 332 are connected by transmission; the third discharging assembly 340 It includes a third discharging frame 341, a third discharging module 342 and a third discharging motor 343 installed on the third discharging frame 341, and the third discharging motor 343 and the third discharging module 342 are connected by transmission; The packages conveyed from the four conveying assemblies 140 are sent to the sorting assembly 310, the detection mechanism 200 transmits the detected information to the electric box mechanism 400, and the electric box mechanism transmits the 400 information to the sorting mechanism 300, and according to the requirements Control the sorting component 310 to work to send the package to the first feeding component 320 or the second discharging component 330 .

The electric box mechanism 400 has a control module, which is electrically connected with the conveying mechanism 100, the detection mechanism 200 and the sorting mechanism 300 respectively. The control module adopts Siemens PLC, which can well control each mechanism to perform orderly work.

In this embodiment, the size and code scanning are completed by the detection mechanism 200, and the weighing is completed by the weighing assembly on the third conveying assembly 130; the working principle of the present invention is: the package is placed on the first conveying assembly 110. , the first conveying assembly 110 conveys the package to the second conveying assembly 120, the second conveying assembly 120 then conveys the package to the third conveying assembly 130, and the package is placed on the third conveying assembly 130 to complete weighing, size detection, and code scanning and information detection, etc., when the information of the package is obtained, the third conveying component 130 will wrap the package on the fourth conveying component 140, and the fourth conveying component 140 will send the package to the sorting component 310. The package information is sent to the first discharging component 320 or the second discharging component 330 respectively, so as to complete the parcel sorting.

The above embodiments are only to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, ordinary engineers and technicians in the field make the technical solutions of the present invention. Various deformations and improvements should fall within the protection scope determined by the claims of the present utility model.

Claims (9)

1. A parcel sorting machine with visual inspection, characterized in that: the automatic sorting machine comprises a conveying mechanism, a detection mechanism, a sorting mechanism and an electric box mechanism, wherein the detection mechanism is arranged corresponding to the conveying mechanism, the sorting mechanism is positioned at the discharge end of the conveying mechanism, and the electric box mechanism is respectively and electrically connected with the conveying mechanism, the detection mechanism and the sorting mechanism; the detection mechanism comprises a detection frame, a detection cover and a 3D camera which are arranged on the detection frame, a panoramic photographing camera arranged on the detection frame, a light source group arranged at a plurality of intervals on the detection frame, a plane detection camera arranged on the light source group and an alarm component arranged on the detection frame, wherein the 3D camera, the light source group, the panoramic photographing camera and the plane detection camera are all located in the detection cover.

2. The package sorter with visual inspection as claimed in claim 1 wherein: the light source group comprises a light source mounting frame arranged on the detection frame, a light source arranged on the light source mounting frame, the light source is adjustably arranged on the light source mounting frame, the plane detection camera is arranged on the light source, the light source is provided with a through hole, and a lens of the plane detection camera is arranged corresponding to the through hole.

3. The package sorter with visual inspection as claimed in claim 1 wherein: the alarm assembly comprises an alarm lamp and an alarm which are arranged on the detection cover, and the alarm lamp and the alarm are electrically connected with the electric box mechanism.

4. The package sorter with visual inspection as claimed in claim 1 wherein: conveying mechanism is including the first conveyor components, second conveyor components, third conveyor components and the fourth conveyor components that set gradually and the subassembly of weighing, the subassembly of weighing set up in on the third conveyor components.

5. The package sorter with visual inspection according to claim 4, characterized in that: the first conveying assembly comprises a first conveying frame, a first conveying module and a first conveying motor which are arranged on the first conveying frame, and a first electric eye module which is arranged on the first conveying module, and the first conveying motor is in transmission connection with the first conveying module; the second conveying assembly comprises a second conveying frame, a second conveying module and a second conveying motor which are arranged on the second conveying frame, and a second electric eye module which is arranged on the second conveying module, and the second conveying motor is in transmission connection with the second conveying module; the third conveying assembly comprises a third conveying frame, a third conveying module and a third conveying motor which are arranged on the third conveying frame, and a third electric eye module which is arranged on the third conveying module, the third conveying motor is in transmission connection with the third conveying module, and the weighing assembly is arranged on the first conveying module; the fourth conveying assembly comprises a fourth conveying frame, a fourth conveying module and a fourth conveying motor which are arranged on the fourth conveying frame, and a fourth electric eye module which is arranged on the fourth conveying module, and the fourth conveying motor is in transmission connection with the fourth conveying module.

6. The package sorter with visual inspection as claimed in claim 1 wherein: the sorting mechanism comprises a sorting assembly, a first discharging assembly, a second discharging assembly and a third discharging assembly, the sorting assembly is positioned between the first discharging assembly and the conveying mechanism, and the second discharging assembly is positioned between the sorting assembly and the third discharging assembly; the first discharging assembly and the second discharging assembly are vertically arranged, and the first discharging assembly and the third discharging assembly are arranged in parallel.

7. The package sorter with visual inspection as claimed in claim 6 wherein: the letter sorting subassembly including letter sorting frame, install in the letter sorting platform of letter sorting frame, install in the roller and the roller train of letter sorting platform, the roller with the roller train is perpendicular form setting, the roller is a plurality of and the interval sets up, the roller train is a plurality of and the interval sets up, and is a plurality of the roller is with a plurality of mutual dislocation set between the roller train.

8. The package sorter with visual inspection as claimed in claim 6 wherein: the first discharging assembly comprises a first discharging frame, a first discharging module and a first discharging motor which are arranged on the first discharging frame, and a fifth electric eye module which is arranged on the first discharging module, and the first discharging motor is in transmission connection with the first discharging module; the second discharging assembly comprises a second discharging frame, a second discharging module and a second discharging motor which are arranged on the second discharging frame, and a sixth electric eye module which is arranged on the second discharging module, and the second discharging motor is in transmission connection with the second discharging module; the third discharging assembly comprises a third discharging frame, a third discharging module and a third discharging motor, wherein the third discharging module and the third discharging motor are arranged on the third discharging frame, and the third discharging motor is in transmission connection with the third discharging module.

9. The package sorter with visual inspection as claimed in claim 1 wherein: the electric box mechanism is provided with a control module, the control module is respectively electrically connected with the conveying mechanism, the detection mechanism and the sorting mechanism, and the control module adopts a Siemens PLC.

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