CN216224638U - Reducing mechanism is used in preparation of pottery blank - Google Patents
Reducing mechanism is used in preparation of pottery blank Download PDFInfo
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- CN216224638U CN216224638U CN202121251176.6U CN202121251176U CN216224638U CN 216224638 U CN216224638 U CN 216224638U CN 202121251176 U CN202121251176 U CN 202121251176U CN 216224638 U CN216224638 U CN 216224638U
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- 238000002360 preparation method Methods 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 title claims description 4
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- 230000002265 prevention Effects 0.000 claims description 13
- 238000005507 spraying Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 8
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 3
- 238000002074 melt spinning Methods 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 241000561734 Celosia cristata Species 0.000 claims 1
- 210000001520 comb Anatomy 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 description 18
- 239000000463 material Substances 0.000 description 17
- 238000000227 grinding Methods 0.000 description 9
- 230000008901 benefit Effects 0.000 description 4
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- 238000004140 cleaning Methods 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 229910052573 porcelain Inorganic materials 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
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- 239000010433 feldspar Substances 0.000 description 2
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- 238000010298 pulverizing process Methods 0.000 description 2
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
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- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
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Abstract
The utility model discloses a crushing device for preparing ceramic blanks, which comprises a crushing kettle, wherein first crushing motors are symmetrically distributed in the crushing kettle, the output shafts of the first crushing motors penetrate through the inner wall of the crushing kettle, two first crushing motors are arranged, the bottom end of each first crushing motor is connected with a first crushing shaft, first crushing rods are uniformly distributed outside the first crushing shafts, the first crushing rods are connected in a meshed mode, the cross section of a water-proof frame is of a ladder-shaped structure, a second crushing hydraulic cylinder is arranged in the water-proof frame, one side of the second crushing hydraulic cylinder is fixedly connected with the inner wall of the crushing kettle, a second crushing pressing plate is fixed to the other side of the second crushing hydraulic cylinder, a powerful rotating force is formed through a multi-layer crushing structure, and a rapidly rotating saw tooth generates a large crushing force on ceramic blanks, the crushing effect is more obvious, so that the crushing is more thorough.
Description
Technical Field
The utility model relates to the technical field of ceramic products, in particular to a crushing device for preparing ceramic blanks.
Background
The ceramic is a general name of pottery and porcelain, and is also an industrial art product in China, in the age of new stone, the China has wild and simple style painted pottery and black pottery, the pottery and the porcelain have different textures and different properties, the pottery is made of clay with high viscosity and strong plasticity as a main raw material, is opaque, has fine pores and weak water absorption, and has high impact sound, the porcelain is made of clay, feldspar and quartz, is semitransparent, does not absorb water and resists corrosion, has hard and compact matrix, is knocked to be crisp, the traditional ceramic industrial art product in China has high quality and beautiful shape, has high artistic value and is famous in the world, the traditional ceramic is also called common ceramic, a product fired by using natural silicates such as clay and the like as main raw materials, the modern ceramic is also called novel ceramic, fine ceramic or special ceramic, common non-silicate chemical raw materials or artificially synthesized raw materials, for example, the ceramic is made of oxides and non-oxides, has the advantages of excellent insulation, corrosion resistance, high temperature resistance, high hardness, low density, radiation resistance and the like, and is widely applied to various fields of national economy.
Most of raw materials used by ceramics and other silicate products are natural minerals or rocks, wherein silicate minerals are mostly used, the raw materials are various in types, rich in resources and widely distributed in the crust of the earth, which provides favorable conditions for the development of the ceramic industry, early ceramic products are all made of single clay mineral raw materials, later, along with the development of the ceramic process technology and the improvement of the performance requirements of the products, people gradually add other mineral raw materials into blanks, namely, quartz is properly added as a poor raw material in addition to clay as a plastic raw material, feldspar and other minerals containing alkali metals and alkaline earth metals are added as flux raw materials, at present, the classification of the ceramic raw materials has no unified method, and the raw materials are generally divided into four categories of the plastic raw materials, the poor raw materials, the flux raw materials and the functional raw materials according to the process characteristics of the raw materials, however, the crushing device for preparing the existing ceramic blank has the problems that the crushing effect is not enough, the crushed particles are large, the subsequent processing treatment is not facilitated, the yield of effective components of materials is not high, the use performance is not strong, the materials need to be repeatedly crushed, the loss of the crushing device is accelerated, and the service life of equipment is shortened.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a crushing device for preparing a ceramic blank, which solves the problems that the crushing effect is insufficient, crushed particles are large and are not beneficial to subsequent processing, the yield of effective components of materials is low, the service performance is not strong, repeated crushing is needed, the loss of the crushing device is accelerated, and the service life of equipment is shortened in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a crushing device for ceramic blank preparation comprises a crushing kettle, wherein two first crushing motors are symmetrically distributed in the crushing kettle, output shafts of the first crushing motors penetrate through the inner wall of the crushing kettle, a first crushing shaft is connected to the bottom end of each first crushing motor, first crushing rods are uniformly distributed on the outer portion of each first crushing shaft, the first crushing rods are connected in a meshed mode, a water inlet prevention frame is fixed to the inner wall of the crushing kettle, the cross section of the water inlet prevention frame is of a ladder-shaped structure, a second crushing hydraulic cylinder is mounted inside the water inlet prevention frame, one side of the second crushing hydraulic cylinder is fixedly connected with the inner wall of the crushing kettle, a second crushing pressing plate is fixed to the other side of the second crushing hydraulic cylinder, and the outer side of the second crushing pressing plate is of a sawtooth shape, the bottom of the second crushing clamp plate is provided with a third crushing frame, the outer side of the third crushing frame is in welded connection with the inner wall of the crushing kettle, a third crushing toothed plate is connected to the inside of the third crushing frame in a rotating mode, the third crushing toothed plate is provided with two crushing toothed plates, the third crushing toothed plate is connected in a meshing mode, one end of the third crushing toothed plate is connected with a power system, and a feeding hole is formed in the top end of the crushing kettle.
Preferably, the outer wall one side of smashing the cauldron is fixed with the storage water tank, the internally mounted of storage water tank has the watering even pipe, the outer wall of watering even pipe pass through the rubber circle with be connected between the opening part of storage water tank, the one end of watering even pipe is connected with the watering pump machine, the watering shower nozzle is installed to the one end of watering pump machine, the one end of watering shower nozzle pass through the rubber circle with be connected between the opening part of smashing the cauldron.
Preferably, prevent that the top symmetry of water frame installs drainage anti-clogging board, one side of drainage anti-clogging board with be welded connection between the inner wall of smashing the cauldron, drainage anti-clogging board's inclination sets up to 30.
Preferably, the bottom of third crushing pinion rack is provided with the discharge gate, the inner wall welded connection of discharge gate has the filter frame, the outside of filtering the frame is fixed with the large granule filter.
Preferably, the controller main body is fixed to the other side of the outer wall of the crushing kettle, and the controller main body is electrically connected with the second crushing hydraulic cylinder, the first crushing motor and the water sprinkling pump.
Preferably, the large particle filter plate is a filter screen woven by profiled fibers made of a copolymer of methyl acrylate and acrylonitrile and nylon filaments made by a melt spinning method.
The utility model provides a crushing device for preparing a ceramic blank, which has the following beneficial effects: the utility model forms powerful rotating force through a multilayer crushing structure, the rapidly rotating saw teeth generate great crushing force to ceramic blanks, the crushing effect is more obvious, the crushing is more thorough, the ceramic blanks are conveniently and efficiently crushed, the ceramic blanks are all cut into fine particles and are fully crushed, the extraction of the effective components of subsequent materials is further improved, the effective component yield of the materials is also improved, the temperature in a crushing kettle can be reduced while the materials are crushed through a water spraying structure, the crushing effect is improved, the ceramic blanks can be prevented from generating a large amount of dust during crushing, the problems of difficult cleaning and production environment pollution are prevented, the problem of difficult cleaning caused by the fact that the ceramic blanks are clamped between a water inlet prevention frame and a second crushing pressing plate can be avoided through an anti-blocking drainage plate, the ceramic blanks which are not completely crushed can be filtered out through a large-particle filter plate for secondary filtration, guarantee that the material after smashing can both reach qualified standard, this reducing mechanism has realized automatic smashing, the manpower has been practiced thrift, device convenient operation, it is convenient to use, suitable popularization and application, can reduce rubbing crusher's energy consumption by a wide margin, reduce rubbing crusher's running cost simultaneously by a wide margin, it is high to have a device reliability, operational environment is good, smash of high quality and efficient advantage, the ejection of compact is more convenient and ejection of compact effectual, and small, save area, moreover, the steam generator is simple in structure, convenient to use's advantage, can guarantee the continuity of production, and off-the-shelf yield and quality.
Drawings
FIG. 1 is a schematic view of the internal front cross-section of the present invention;
FIG. 2 is an enlarged view of the area of FIG. 1A according to the present invention;
FIG. 3 is a schematic view of the inside cross-sectional three-dimensional structure of the pulverizing still of the present invention;
fig. 4 is a schematic perspective view of a connection part of a third crushing rack and a third crushing toothed plate according to the present invention.
In the figure: 1. a crushing kettle; 2. a second crushing hydraulic cylinder; 3. a third crushing frame; 4. a feed inlet; 5. a first pulverizing motor; 6. a first crushing shaft; 7. a controller main body; 8. a first crushing bar; 9. drainage anti-clogging plates; 10. a second crushing platen; 11. a third crushing toothed plate; 12. A large particle filter plate; 13. a discharge port; 14. a water sprinkling pump machine; 15. a sprinkler head; 16. a water sprinkling connecting pipe; 17. a water storage tank; 18. a water inlet prevention frame; 19. and (4) a filter frame.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1 to 4, the present invention provides a technical solution: a crushing device for preparing ceramic blanks comprises a crushing kettle 1, wherein first crushing motors 5 are symmetrically distributed in the crushing kettle 1, output shafts of the first crushing motors 5 penetrate through the inner wall of the crushing kettle 1, two first crushing motors 5 are arranged, the bottom end of each first crushing motor 5 is connected with a first crushing shaft 6, first crushing rods 8 are uniformly distributed outside the first crushing shafts 6, the first crushing rods 8 are connected in a meshed mode, a water inlet prevention frame 18 is fixed on the inner wall of the crushing kettle 1, the cross section of the water inlet prevention frame 18 is of a ladder-shaped structure, a second crushing hydraulic cylinder 2 is installed inside the water inlet prevention frame 18, one side of the second crushing hydraulic cylinder 2 is fixedly connected with the inner wall of the crushing kettle 1, a second crushing pressing plate 10 is fixed on the other side of the second crushing hydraulic cylinder 2, the outer side of the second crushing pressing plate 10 is of a zigzag shape, a third crushing frame 3 is arranged at the bottom end of the second crushing pressing plate 10, for welded connection between the outside of third crushing frame 3 and the inner wall of crushing cauldron 1, the inside rotation of third crushing frame 3 is connected with third crushing pinion rack 11, and third crushing pinion rack 11 is provided with two, is the meshing connection between the third crushing pinion rack 11, and the one end of third crushing pinion rack 11 is connected with driving system, smashes cauldron 1's top and has seted up feed inlet 4.
In order to improve the crushing effect and avoid the occurrence of a large amount of dust during the crushing of the ceramic blank and prevent the problems of difficult cleaning and production environment pollution, in the embodiment, a water storage tank 17 is fixed on one side of the outer wall of the preferable crushing kettle 1, a water spraying connecting pipe 16 is installed inside the water storage tank 17, the outer wall of the water spraying connecting pipe 16 is connected with the opening of the water storage tank 17 through a rubber ring, one end of the water spraying connecting pipe 16 is connected with a water spraying pump machine 14, one end of the water spraying pump machine 14 is provided with a water spraying nozzle 15, and one end of the water spraying nozzle 15 is connected with the opening of the crushing kettle 1 through the rubber ring.
In order to avoid the problem that the ceramic blank is clamped between the water inlet prevention frame 18 and the second crushing pressing plate 10 and is difficult to clean, in the embodiment, drainage anti-blocking plates 9 are symmetrically arranged at the top end of the preferable water inlet prevention frame 18, one side of each drainage anti-blocking plate 9 is connected with the inner wall of the crushing kettle 1 in a welding mode, and the inclination angle of each drainage anti-blocking plate 9 is set to be 30 degrees.
In order to ensure that the crushed materials can reach the qualified standard, in the embodiment, the bottom end of the preferable third crushing toothed plate 11 is provided with a discharge port 13, the inner wall of the discharge port 13 is connected with a filter frame 19 in a welding manner, the outer side of the filter frame 19 is fixed with a large particle filter plate 12, and the large particle filter plate 12 is a filter screen woven by nylon filaments prepared by a melt spinning method and special-shaped fibers prepared by fibers prepared from a copolymer of methyl acrylate and acrylonitrile.
In order to make the present invention have the advantages of high reliability, good working environment, good crushing quality and high efficiency, in this embodiment, the controller main body 7 is preferably fixed on the other side of the outer wall of the crushing kettle 1, and the controller main body 7 is electrically connected with the second crushing hydraulic cylinder 2, the first crushing motor 5 and the water spray pump 14.
It should be noted that, when a ceramic blank is prepared and used, a user firstly pours a material into a feeding hole 4 at the upper end of a grinding kettle 1, then a first grinding motor 5 is started through a controller body 7, a first grinding shaft 6 drives a first grinding rod 8 to rotate simultaneously, the entered material is ground for the first time, at the moment, the material moves towards a water-proof frame 18 along a drainage anti-blocking plate 9, then a second grinding hydraulic cylinder 2 is started, so that second grinding pressing plates 10 are mutually extruded to grind the material for the second time, a power system is started again, a third grinding toothed plate 11 which is mutually meshed in a third grinding frame 3 is rotated to grind the material for the third time, a water spraying pump 14 can be opened before grinding, so that a water spraying connecting pipe 16 extracts water from a water storage tank 17 and sprays the water from a water spraying nozzle 15, cool down and prevent that the material in smashing from producing a large amount of raise dusts to each equipment, smash the material of accomplishing and just pass through from the large granule filter 12 on the filter stand 19, and the material that the size is qualified just flows out in the discharge gate 13, and unqualified material can carry out the regrinding.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a reducing mechanism is used in preparation of ceramic blank, includes crushing cauldron (1), its characterized in that: the inner part of the crushing kettle (1) is symmetrically provided with two first crushing motors (5), the output shaft of each first crushing motor (5) penetrates through the inner wall of the crushing kettle (1), the bottom ends of the first crushing motors (5) are connected with first crushing shafts (6), the outer parts of the first crushing shafts (6) are uniformly provided with first crushing rods (8), the first crushing rods (8) are connected in a meshed mode, the inner wall of the crushing kettle (1) is fixed with a water inlet prevention frame (18), the cross section of the water inlet prevention frame (18) is of a ladder-shaped structure, a second crushing hydraulic cylinder (2) is arranged inside the water inlet prevention frame (18), one side of the second crushing hydraulic cylinder (2) is fixedly connected with the inner wall of the crushing kettle (1), the other side of the second crushing hydraulic cylinder (2) is fixed with a second crushing pressing plate (10), the outside of clamp plate (10) is the cockscomb structure shape is smashed to the second, the bottom of clamp plate (10) is smashed to the second is provided with third and smashes frame (3), the outside of third smash frame (3) with be welded connection between the inner wall of smashing cauldron (1), the inside rotation that the third smashed frame (3) is connected with third and smashes pinion rack (11), third smashes pinion rack (11) and is provided with two, it connects to be the meshing between pinion rack (11) to smash the third, the one end that pinion rack (11) was smashed to the third is connected with driving system, feed inlet (4) have been seted up on the top of smashing cauldron (1).
2. The crushing apparatus for ceramic blank preparation according to claim 1, characterized in that: smash outer wall one side of cauldron (1) and be fixed with storage water tank (17), the internally mounted of storage water tank (17) has watering connecting pipe (16), the outer wall of watering connecting pipe (16) pass through the rubber circle with be connected between the opening part of storage water tank (17), the one end of watering connecting pipe (16) is connected with watering pump machine (14), watering shower nozzle (15) are installed to the one end of watering pump machine (14), the one end of watering shower nozzle (15) pass through the rubber circle with smash and be connected between the opening part of cauldron (1).
3. The crushing apparatus for ceramic blank preparation according to claim 1, characterized in that: prevent into the top symmetry of water frame (18) and install drainage anti-clogging board (9), one side of drainage anti-clogging board (9) with be welded connection between the inner wall of smashing cauldron (1), the inclination of drainage anti-clogging board (9) sets up to 30.
4. The crushing apparatus for ceramic blank preparation according to claim 1, characterized in that: the bottom of third crushing pinion rack (11) is provided with discharge gate (13), the inner wall welded connection of discharge gate (13) has filter frame (19), the outside of filtering frame (19) is fixed with large granule filter (12).
5. The crushing apparatus for ceramic blank preparation according to claim 1, characterized in that: the other side of the outer wall of the crushing kettle (1) is fixedly provided with a controller main body (7), and the controller main body (7) is electrically connected with the second crushing hydraulic cylinder (2), the first crushing motor (5) and the water spraying pump (14).
6. The crushing apparatus for ceramic blank preparation according to claim 4, characterized in that: the large-particle filter plate (12) is a filter screen woven by profiled fibers made of a copolymer of methyl acrylate and acrylonitrile and nylon wires made of a melt spinning method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121251176.6U CN216224638U (en) | 2021-06-07 | 2021-06-07 | Reducing mechanism is used in preparation of pottery blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121251176.6U CN216224638U (en) | 2021-06-07 | 2021-06-07 | Reducing mechanism is used in preparation of pottery blank |
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| Publication Number | Publication Date |
|---|---|
| CN216224638U true CN216224638U (en) | 2022-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121251176.6U Active CN216224638U (en) | 2021-06-07 | 2021-06-07 | Reducing mechanism is used in preparation of pottery blank |
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| Country | Link |
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| CN (1) | CN216224638U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117019298A (en) * | 2023-10-10 | 2023-11-10 | 福建华电邵武能源有限公司 | Anti-blocking device for crushing lignite |
-
2021
- 2021-06-07 CN CN202121251176.6U patent/CN216224638U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117019298A (en) * | 2023-10-10 | 2023-11-10 | 福建华电邵武能源有限公司 | Anti-blocking device for crushing lignite |
| CN117019298B (en) * | 2023-10-10 | 2023-12-08 | 福建华电邵武能源有限公司 | Anti-blocking device for crushing lignite |
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