CN216191852U - Device system for coupling sludge power generation of coal-fired unit - Google Patents

Device system for coupling sludge power generation of coal-fired unit Download PDF

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CN216191852U
CN216191852U CN202122552907.7U CN202122552907U CN216191852U CN 216191852 U CN216191852 U CN 216191852U CN 202122552907 U CN202122552907 U CN 202122552907U CN 216191852 U CN216191852 U CN 216191852U
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sludge
power generation
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fired unit
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张涛
吴明州
林雪健
黄辉武
赵亮
何翔
刘向民
刘平元
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Shanghai Shangfayuan Power Generation Complete Equipment Engineering Co ltd
Shanghai Power Equipment Research Institute Co Ltd
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Shanghai Power Equipment Research Institute Co Ltd
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Abstract

本实用新型提供一种燃煤机组耦合污泥发电的装置系统,所述装置系统包括依次连接的污泥干化装置、燃煤锅炉、换热装置、第一省煤装置、空气预热装置、第二省煤装置和脱硫除尘装置;所述第二省煤装置经第一管道与污泥干化装置循环连接。所述装置系统利用第二省煤装置出口的低品质热水作为污泥干化装置的热源,实现了能量梯级利用,节能效果显著,并且使污泥干化装置内保持较低的温度水平,运行安全可靠。

Figure 202122552907

The utility model provides a device system for coupling sludge power generation by a coal-fired unit. The device system comprises a sludge drying device, a coal-fired boiler, a heat exchange device, a first coal saving device, an air preheating device, A second coal-saving device and a desulfurization and dust removal device; the second coal-saving device is cyclically connected to the sludge drying device through the first pipeline. The device system utilizes the low-quality hot water at the outlet of the second coal-saving device as the heat source of the sludge drying device, realizes the cascade utilization of energy, has a significant energy saving effect, and keeps the temperature in the sludge drying device at a low level, Safe and reliable operation.

Figure 202122552907

Description

一种燃煤机组耦合污泥发电的装置系统A device system for coupling sludge power generation of coal-fired units

技术领域technical field

本实用新型涉及污泥处理技术领域,尤其涉及一种燃煤机组耦合污泥发电的装置系统。The utility model relates to the technical field of sludge treatment, in particular to a device system for coupling sludge power generation of coal-fired units.

背景技术Background technique

污泥作为污水处理厂污水处理后的附属产品,其产量在不断上升。与污泥产量连续递增趋势相背,污泥处理处置能力不足,手段落后,污泥中含有病原微生物、寄生虫卵、有毒有害的重金属及大量的难降解物质,污泥得不到规范化处理将直接给水体、土壤和大气带来二次污染,对生态环境构成严重威胁。As a subsidiary product of sewage treatment in sewage treatment plants, the output of sludge is increasing. Contrary to the continuous increasing trend of sludge production, the sludge treatment and disposal capacity is insufficient and the means are outdated. The sludge contains pathogenic microorganisms, parasite eggs, toxic and harmful heavy metals and a large number of refractory substances. It directly brings secondary pollution to water, soil and atmosphere, posing a serious threat to the ecological environment.

传统的污泥处理方法有填埋、堆肥、填海和焚烧等。填埋处理不当可能造成土壤和地下水的污染,并且大量占用土地会进一步加剧土地资源的紧张;由于污泥成分复杂,含有害物质较多,导致污泥堆肥在实际应用中有较多的困难,污泥填海会对海洋生物造成危害,严重污染海洋环境;污泥焚烧是最“彻底”的污泥处理方式,不仅处理速度快,而且减量化程度高,能源可再利用,是一种相对比较可行的污泥处理方式。利用燃煤电站掺烧污泥一方面也可以无害化、减量化处理城市污泥,同时减少新建污泥处理厂的建设成本和污泥运输成本,另一方面可以也利用污泥的热值进行发电和供热。Traditional sludge treatment methods include landfill, composting, reclamation and incineration. Improper landfill treatment may cause soil and groundwater pollution, and a large amount of land occupation will further aggravate the tension of land resources; due to the complex composition of sludge and many harmful substances, sludge composting has many difficulties in practical application. Sludge reclamation will cause harm to marine organisms and seriously pollute the marine environment. Sludge incineration is the most "thorough" sludge treatment method. It not only has fast treatment speed, but also has a high degree of reduction and can be reused. Relatively feasible sludge treatment method. The use of coal-fired power plants to mix with sludge can also treat municipal sludge in a harmless and reduced amount, and at the same time reduce the construction cost and sludge transportation cost of a new sludge treatment plant. value to generate electricity and heat.

CN112628736A公开了一种污泥耦合燃煤发电机组再利用处理系统、工艺及应用,将生活污泥、工业固废中的印染污泥顺次通过湿污泥储存及输送系统、污泥干化系统、干污泥输送系统、磨煤机,最后投放到锅炉燃烧,该系统的处理工艺不仅可以节约大量填埋土地,消除污泥二次污染的威胁,实现污泥处置的减量化、无害化,无废气、废水的产生,并产生热值节约燃煤。但该处理系统直接利用锅炉系统的蒸汽进行污泥干化,会影响机组满负荷满供热条件下的蒸汽产量,对机组的持续稳定运行造成一定的影响。CN112628736A discloses a sludge-coupling coal-fired generator set recycling treatment system, process and application, which sequentially pass domestic sludge and printing and dyeing sludge in industrial solid waste through a wet sludge storage and conveying system and a sludge drying system , dry sludge conveying system, coal mill, and finally put into the boiler for combustion. The treatment process of this system can not only save a lot of landfill land, eliminate the threat of secondary pollution of sludge, and realize the reduction and harmlessness of sludge disposal. , no waste gas and waste water are generated, and calorific value is generated to save coal burning. However, this treatment system directly utilizes the steam of the boiler system for sludge drying, which will affect the steam output of the unit under full load and full heating conditions, and will have a certain impact on the continuous and stable operation of the unit.

CN108083607A公开了一种污泥干化耦合燃煤发电系统,包括:用于对湿污泥原料进行初步脱水的污泥前处理脱水单元;用于对初步脱水后的污泥进行干燥处理的污泥间接干化单元;用于将干燥后的污泥通过密闭输送方法输送至原煤仓与原煤初步混合的污泥气力输送掺混原煤单元;用于将污泥和原煤初步混合,并送入磨煤机掺混研磨,使二者充分混合,再送入燃煤锅炉燃烧的煤粉研磨输送燃烧单元。但是该污泥干化耦合燃煤发电系统利用燃煤过滤的尾部烟气或燃煤锅炉系统的中低温蒸汽来进行污泥干化脱水,会使污泥干化系统运行温度比较高,有着火的风险。CN108083607A discloses a sludge drying coupled coal-fired power generation system, comprising: a sludge pretreatment dewatering unit for preliminary dewatering of wet sludge raw materials; a sludge pretreatment dewatering unit for drying the preliminary dewatered sludge Indirect drying unit; used to transport the dried sludge to the raw coal bunker and mixed with raw coal by airtight conveying method; mixed raw coal unit; used to preliminarily mix the sludge and raw coal, and send it to grinding coal The machine is blended and ground to make the two fully mixed, and then sent to the pulverized coal for combustion in the coal-fired boiler, which is ground and transported to the combustion unit. However, the sludge drying coupled coal-fired power generation system uses the tail flue gas filtered by the coal-fired filter or the medium and low temperature steam of the coal-fired boiler system for sludge drying and dehydration, which will make the sludge drying system operate at a relatively high temperature and cause a fire. risks of.

CN110748899A公开了一种考虑余热利用的燃煤耦合污泥干化焚烧系统,包括:污泥储运系统、污泥干化系统、污泥焚烧系统和余热利用系统;污泥储运系统包括湿污泥仓;污泥干化系统包括污泥干化机;污泥焚烧系统包括干污泥仓和燃煤锅炉;污泥干化机上设有干化机污泥入口、干化机蒸汽入口、干化机尾气出口和干化污泥出口;湿污泥仓的污泥出口连接污泥干化机的干化机污泥入口;污泥干化机通过干化污泥出口连接干污泥仓;干污泥仓的出口连接燃煤锅炉的燃料入口;干化机蒸汽入口连接燃煤锅炉的蒸汽出口;干化机尾气出口连接余热利用系统。但是该系统没有对污泥干化机的尾气及冷凝水进行处理,会导致二次污染。CN110748899A discloses a coal-fired coupled sludge drying and incineration system considering waste heat utilization, including: a sludge storage and transportation system, a sludge drying system, a sludge incineration system and a waste heat utilization system; the sludge storage and transportation system includes a wet sludge storage and transportation system. Mud silo; sludge drying system includes sludge dryer; sludge incineration system includes dry sludge silo and coal-fired boiler; sludge dryer is provided with dryer sludge inlet, dryer steam inlet, dryer The exhaust gas outlet of the dryer and the outlet of the dried sludge; the sludge outlet of the wet sludge bin is connected to the sludge inlet of the dryer of the sludge dryer; the sludge dryer is connected to the dry sludge bin through the outlet of the dried sludge; The outlet of the dry sludge bin is connected to the fuel inlet of the coal-fired boiler; the steam inlet of the dryer is connected to the steam outlet of the coal-fired boiler; the exhaust gas outlet of the dryer is connected to the waste heat utilization system. However, the system does not treat the exhaust gas and condensed water of the sludge dryer, which will lead to secondary pollution.

因此,亟需开发一种燃煤机组耦合污泥发电的装置系统,来有效解决现有燃煤发电机组在满负荷满供热工况下蒸汽量不足的问题以及燃煤机组耦合污泥发电过程中的安全可靠性问题。Therefore, it is urgent to develop a device system for coal-fired units to couple sludge power generation to effectively solve the problem of insufficient steam volume of existing coal-fired units under full load and full heating conditions and the process of coal-fired units coupled to sludge power generation. safety and reliability issues.

实用新型内容Utility model content

鉴于现有技术中存在的问题,本实用新型提供一种燃煤机组耦合污泥发电的装置系统,不采用燃煤发电机组的蒸汽进行污泥干化,而是利用第二省煤装置出口的低品质热水作为污泥干化装置的热源,使污泥干化装置内保持较低的温度水平,运行安全可靠。In view of the problems existing in the prior art, the present utility model provides a device system for coupling sludge power generation by a coal-fired unit, which does not use the steam of the coal-fired unit to dry the sludge, but utilizes the output of the second coal-saving device for drying. The low-quality hot water is used as the heat source of the sludge drying device to keep the temperature in the sludge drying device at a low level, and the operation is safe and reliable.

为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:

本实用新型提供一种燃煤机组耦合污泥发电的装置系统,所述装置系统包括依次连接的污泥干化装置、燃煤锅炉、换热装置、第一省煤装置、空气预热装置、第二省煤装置和脱硫除尘装置;所述第二省煤装置经第一管道与污泥干化装置循环连接。The utility model provides a device system for coupling sludge power generation by a coal-fired unit. The device system comprises a sludge drying device, a coal-fired boiler, a heat exchange device, a first coal saving device, an air preheating device, A second coal-saving device and a desulfurization and dust removal device; the second coal-saving device is cyclically connected to the sludge drying device through the first pipeline.

本实用新型所述的装置系统中第二省煤装置经第一管道与污泥干化装置循环连接,利用第二省煤装置的出水对污泥进行干燥,实现了能量梯级利用,节能效果显著;相较于采用燃煤锅炉的烟气进行污泥干化而言,本实用新型的装置系统中污泥干化装置的温度水平低,运行安全可靠;相较于现有技术中采用燃煤发电机组的蒸汽进行污泥干化而言,本实用新型的装置系统不会影响到燃煤锅炉的满负荷满供热工况的运行,燃煤机组耦合污泥发电装置安全稳定。In the device system of the utility model, the second coal-saving device is cyclically connected to the sludge drying device through the first pipeline, and the sludge is dried by using the effluent of the second coal-saving device, thereby realizing the cascade utilization of energy, and the energy saving effect is remarkable. Compared with the use of the flue gas of the coal-fired boiler for sludge drying, the temperature level of the sludge drying device in the device system of the utility model is low, and the operation is safe and reliable; In terms of sludge drying by the steam of the generator set, the device system of the utility model will not affect the operation of the coal-fired boiler under full load and full heating conditions, and the coal-fired generator set coupled with the sludge power generation device is safe and stable.

优选地,所述污泥干化装置包括真空干化机。Preferably, the sludge drying device includes a vacuum dryer.

优选地,所述第一管道上设置有输送装置。Preferably, a conveying device is provided on the first pipeline.

优选地,所述换热装置设置在燃煤锅炉的顶部。Preferably, the heat exchange device is arranged on the top of the coal-fired boiler.

优选地,所述燃煤机组耦合污泥发电的装置系统还包括汽轮机和发电机。Preferably, the device system for coupling sludge power generation of the coal-fired unit further includes a steam turbine and a generator.

优选地,所述换热装置、汽轮机和第一省煤装置依次连接。Preferably, the heat exchange device, the steam turbine and the first coal economizer are connected in sequence.

优选地,所述汽轮机与发电机共轴连接。Preferably, the steam turbine is connected coaxially with the generator.

优选地,所述汽轮机、第二省煤装置和第一省煤装置依次连接。Preferably, the steam turbine, the second economizer and the first economizer are connected in sequence.

优选地,所述燃煤机组耦合污泥发电的装置系统还包括气固分离装置和冷凝装置。Preferably, the device system for coupling sludge power generation of the coal-fired unit further includes a gas-solid separation device and a condensation device.

优选地,所述污泥干化装置、气固分离装置、冷凝装置和燃煤锅炉依次连接。Preferably, the sludge drying device, the gas-solid separation device, the condensing device and the coal-fired boiler are connected in sequence.

优选地,所述气固分离装置经第二管道与燃煤锅炉连接。Preferably, the gas-solid separation device is connected to the coal-fired boiler through a second pipeline.

本实用新型所述气固分离装置分离后的固体颗粒和污泥干化装置产生的臭气通过第二管道进入燃煤锅炉进行充分燃烧,再与燃煤锅炉产生的烟气一同经换热装置、第一省煤装置、空气预热装置和第二省煤装置进行换热,最后经过脱硫除尘装置处理后达标排放,不会对环境产生污染。The solid particles separated by the gas-solid separation device of the utility model and the odor generated by the sludge drying device enter the coal-fired boiler through the second pipe for full combustion, and then pass through the heat exchange device together with the flue gas generated by the coal-fired boiler. , The first coal-saving device, the air preheating device and the second coal-saving device conduct heat exchange, and finally pass through the desulfurization and dust removal device to reach the standard and discharge, which will not pollute the environment.

优选地,所述燃煤机组耦合污泥发电的装置系统还包括经冷凝水管道与所述冷凝装置相连的污水处理装置。Preferably, the device system of the coal-fired unit coupled to the sludge for power generation further includes a sewage treatment device connected to the condensation device through a condensate water pipeline.

本实用新型所述冷凝装置出水进入污水处理装置进行处理,处理后的达标水在场内进行综合利用,实现废水零排。The effluent water of the condensation device of the utility model enters the sewage treatment device for treatment, and the treated water up to the standard is comprehensively utilized in the field to realize zero discharge of waste water.

优选地,所述燃煤机组耦合污泥发电的装置系统还包括与冷凝装置循环连接的冷却装置。Preferably, the device system for coupling sludge power generation of the coal-fired unit further includes a cooling device cyclically connected to the condensing device.

优选地,所述燃煤机组耦合污泥发电的装置系统还包括与脱硫除尘装置相连的烟囱。Preferably, the device system of the coal-fired unit coupled with the sludge for power generation further includes a chimney connected to the desulfurization and dust removal device.

优选地,所述燃煤机组耦合污泥发电的装置系统还包括污泥储存装置和污泥输送装置;所述污泥输送装置、污泥储存装置和污泥干化装置依次连接。Preferably, the device system for coupling sludge power generation of the coal-fired unit further includes a sludge storage device and a sludge conveying device; the sludge conveying device, the sludge storage device and the sludge drying device are connected in sequence.

本实用新型提供的燃煤机组耦合污泥发电的装置系统的使用方法包括如下步骤:The use method of the device system of the coal-fired unit coupling sludge power generation provided by the utility model includes the following steps:

湿污泥经污泥干化装置处理后,得到干化污泥,所述干化污泥进入燃煤锅炉进行燃烧,产生的烟气依次经换热装置、第一省煤装置、空气预热装置和第二省煤装置换热后,进入脱硫除尘装置处理后排放;第二省煤装置的出水一部分进入第一省煤装置,另一部分进入污泥干化装置干化湿污泥,污泥干化装置的出水返回第二省煤装置进行循环。After the wet sludge is processed by the sludge drying device, dried sludge is obtained. The dried sludge enters the coal-fired boiler for combustion, and the generated flue gas passes through the heat exchange device, the first coal-saving device, and air preheating in sequence. After heat exchange between the device and the second coal-saving device, it enters the desulfurization and dust removal device for treatment and discharge; part of the effluent from the second coal-saving device enters the first coal-saving device, and the other part enters the sludge drying device to dry the wet sludge. The effluent from the drying unit is returned to the second coal economizer for circulation.

本实用新型所述方法考虑到燃煤机组内的第二省煤装置为烟气深度余热利用装置,且第二省煤装置的出水的温度为85~95℃,而污泥干化装置需要的进水温度正好为85~95℃,干化污泥之后的出水温度降低为65~75℃,可以作为第二省煤装置的进水与烟气进行换热。本实用新型利用污泥干化装置的进出水温度与第二省煤装置的进出水温度的完美契合,从而实现了实现燃煤发电机组与污泥干化装置实现完美耦合。The method of the utility model considers that the second coal-saving device in the coal-fired unit is a flue gas deep waste heat utilization device, and the temperature of the effluent of the second coal-saving device is 85-95°C, and the sludge drying device needs The temperature of the inlet water is just 85-95°C, and the temperature of the outlet water after drying the sludge is reduced to 65-75°C, which can be used as the inlet water of the second coal-saving device to exchange heat with the flue gas. The utility model utilizes the perfect fit between the inlet and outlet water temperatures of the sludge drying device and the inlet and outlet water temperatures of the second coal-saving device, thereby realizing the perfect coupling of the coal-fired generator set and the sludge drying device.

具体地,本实用新型提供的燃煤机组耦合污泥发电的装置系统的使用方法包括如下步骤:Specifically, the use method of the device system of the coal-fired unit coupling sludge power generation provided by the present invention includes the following steps:

含水率为75%~85%的湿污泥经污泥干化装置处理后,得到含水率为35%~45%的干化污泥,所述干化污泥进入燃煤锅炉进行燃烧,产生的烟气依次经换热装置、第一省煤装置、空气预热装置和第二省煤装置换热后,进入脱硫除尘装置处理后排放;温度为85~95℃的第二省煤装置的出水一部分进入第一省煤装置,另一部分进入污泥干化装置干化湿污泥,温度为65~75℃的污泥干化装置出水返回第二省煤装置进行循环;所述换热装置产生的蒸汽进入汽轮机做功,带动发电机进行发电;所述污泥干化装置产生的气体进入气固分离装置进行分离,所述气固分离装置的底部排出的固体颗粒进入燃煤锅炉燃烧,所述气固分离装置的顶部排出的气体进入冷凝装置冷凝后,进入污水处理装置处理。After the wet sludge with a moisture content of 75% to 85% is processed by a sludge drying device, a dried sludge with a moisture content of 35% to 45% is obtained, and the dried sludge enters the coal-fired boiler for combustion to produce After the flue gas is heated by the heat exchange device, the first coal saving device, the air preheating device and the second coal saving device in turn, it enters the desulfurization and dust removal device for treatment and is discharged; the temperature of the second coal saving device is 85-95 °C. Part of the effluent enters the first coal-saving device, and the other part enters the sludge drying device to dry the wet sludge. The effluent from the sludge drying device with a temperature of 65-75°C returns to the second coal-saving device for circulation; the heat exchange device The generated steam enters the steam turbine to do work, and drives the generator to generate electricity; the gas generated by the sludge drying device enters the gas-solid separation device for separation, and the solid particles discharged from the bottom of the gas-solid separation device enter the coal-fired boiler for combustion, so The gas discharged from the top of the gas-solid separation device enters the condensing device to be condensed, and then enters the sewage treatment device for treatment.

与现有技术相比,本实用新型至少具有以下有益效果:Compared with the prior art, the present utility model at least has the following beneficial effects:

(1)本实用新型提供的燃煤机组耦合污泥发电的装置系统将第二省煤装置与污泥干化装置循环连接,利用第二省煤装置的出水对污泥进行干燥,实现了能量梯级利用,节能效果显著,且污泥干化装置的温度水平低,低于100℃,运行安全可靠;(1) The device system of the coal-fired unit coupling sludge power generation provided by the utility model connects the second coal-saving device and the sludge drying device cyclically, and utilizes the effluent of the second coal-saving device to dry the sludge, thereby realizing energy Cascade utilization, significant energy-saving effect, and low temperature level of sludge drying device, lower than 100 ℃, safe and reliable operation;

(2)本实用新型提供的燃煤机组耦合污泥发电的装置系统不影响燃煤锅炉的满负荷满供热工况的运行,燃煤机组耦合污泥发电装置安全稳定;(2) The coal-fired unit coupling sludge power generation device system provided by the utility model does not affect the operation of the coal-fired boiler under full load and full heating conditions, and the coal-fired unit coupling sludge power generation device is safe and stable;

(3)本实用新型提供的燃煤机组耦合污泥发电的装置系统降低了污泥干化装置的能耗,且污泥干化过程中产生的臭气在燃煤锅炉充分燃烧,经烟气处理达标排放,对环境无二次污染,具有良好的经济和环境效益。(3) The coal-fired unit coupling sludge power generation device system provided by the utility model reduces the energy consumption of the sludge drying device, and the odor generated during the sludge drying process is fully burned in the coal-fired boiler, and the flue gas is passed through. The disposal of up-to-standard discharge has no secondary pollution to the environment, and has good economic and environmental benefits.

附图说明Description of drawings

图1是本实用新型具体实施方式中提供的燃煤机组耦合污泥发电的装置系统的示意图。FIG. 1 is a schematic diagram of a device system for a coal-fired unit coupled to sludge power generation provided in a specific embodiment of the present invention.

图中:1-密闭污泥运输车;2-污泥储存仓;3-柱塞泵;4-污泥干化机;5-燃煤锅炉;6-空气预热器;7-第二省煤器;8-脱硫除尘装置;9-烟囱;10-汽轮机;11-发电机;12-水泵;13-旋风除尘器;14-冷凝器;15-冷却塔;16-污水处理装置;17-第一省煤器;18-换热装置;19-第一管道;20-第二管道;21-冷凝水管道。In the picture: 1-closed sludge transporter; 2-sludge storage bin; 3-plunger pump; 4-sludge dryer; 5-coal-fired boiler; 6-air preheater; 7-second province Coal collector; 8- Desulfurization and dust removal device; 9- Chimney; 10- Steam turbine; 11- Generator; 12- Water pump; 13- Cyclone dust collector; 14- Condenser; 15- Cooling tower; 16- Sewage treatment device; 17- The first economizer; 18-heat exchange device; 19-first pipeline; 20-second pipeline; 21-condensate pipeline.

具体实施方式Detailed ways

下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical solutions of the present utility model will be further described below with reference to the accompanying drawings and through specific embodiments.

下面对本实用新型进一步详细说明。但下述的实例仅仅是本实用新型的简易例子,并不代表或限制本实用新型的权利保护范围,本实用新型的保护范围以权利要求书为准。The present utility model is described in further detail below. However, the following examples are only simple examples of the present utility model, and do not represent or limit the protection scope of the present utility model. The protection scope of the present utility model is subject to the claims.

需要理解的是,在本实用新型的描述中,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。It should be understood that in the description of the present invention, the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention The novel and simplified description does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

需要说明的是,在本实用新型的描述中,除非另有明确的规定和限定,术语“设置”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。It should be noted that, in the description of the present utility model, unless otherwise expressly specified and limited, the terms "arrangement", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

本领域技术人员理应了解的是,本实用新型中必然包括用于实现工艺完整的必要管线、常规阀门和通用泵设备,但以上内容不属于本实用新型的主要实用新型点,本领域技术人员可以基于工艺流程和设备结构选型进可以自行增设布局,本实用新型对此不做特殊要求和具体限定。It should be understood by those skilled in the art that the present utility model must include necessary pipelines, conventional valves and general pump equipment for realizing the complete process, but the above contents do not belong to the main utility model points of the present utility model, and those skilled in the art can Based on the technological process and equipment structure selection, the layout can be added by itself, and the present invention does not make special requirements and specific limitations on this.

实施例1Example 1

本实施例提供一种燃煤机组耦合污泥发电的装置系统,其示意图如图1所示,所述装置系统包括依次连接的污泥干化机4、燃煤锅炉5、换热装置18、第一省煤器17、空气预热器6、第二省煤器7和脱硫除尘装置8;所述第二省煤器7经第一管道19与污泥干化机4循环连接。This embodiment provides a device system for coupling sludge power generation by a coal-fired unit, the schematic diagram of which is shown in FIG. 1 , the device system includes a sludge dryer 4, a coal-fired boiler 5, a heat exchange device 18, The first economizer 17 , the air preheater 6 , the second economizer 7 and the desulfurization and dust removal device 8 ; the second economizer 7 is cyclically connected to the sludge dryer 4 through the first pipeline 19 .

所述第一管道19上设置有水泵12;所述换热装置18设置在燃煤锅炉5的顶部;所述装置系统还包括汽轮机10和发电机11;所述换热装置18、汽轮机10和第一省煤器17依次连接;所述汽轮机10与发电机11共轴连接。所述汽轮机10、第二省煤器7和第一省煤器17依次连接。The first pipe 19 is provided with a water pump 12; the heat exchange device 18 is arranged on the top of the coal-fired boiler 5; the device system further includes a steam turbine 10 and a generator 11; the heat exchange device 18, the steam turbine 10 and The first economizers 17 are connected in sequence; the steam turbine 10 and the generator 11 are coaxially connected. The steam turbine 10, the second economizer 7 and the first economizer 17 are connected in sequence.

所述装置系统还包括旋风除尘器13、冷凝器14、冷却塔15、密闭污泥输送车1和污水处理装置16;所述污泥干化机4、旋风除尘器13、冷凝器14和燃煤锅炉5依次连接;所述旋风除尘器13经第二管道20与燃煤锅炉5连接。所述冷却塔15与冷凝器14循环连接;所述冷凝器14经冷凝水管道21与污水处理装置16连接。所述燃煤机组耦合污泥发电的装置系统还包括与脱硫除尘装置8相连的烟囱9,与污泥干化机4依次连接的污泥储存仓2和柱塞泵3;湿污泥经密闭污泥输送车1输送至污泥储存仓2。The device system also includes a cyclone 13, a condenser 14, a cooling tower 15, a closed sludge conveying vehicle 1 and a sewage treatment device 16; the sludge dryer 4, the cyclone 13, the condenser 14 and the combustion The coal boilers 5 are connected in sequence; the cyclone 13 is connected with the coal-fired boiler 5 through the second pipe 20 . The cooling tower 15 is cyclically connected to the condenser 14 ; the condenser 14 is connected to the sewage treatment device 16 through the condensed water pipeline 21 . The device system for coupling sludge power generation of the coal-fired unit also includes a chimney 9 connected to the desulfurization and dust removal device 8, a sludge storage bin 2 and a plunger pump 3 connected to the sludge dryer 4 in sequence; The sludge conveying vehicle 1 is transported to the sludge storage bin 2 .

本实施例还提供一种燃煤机组耦合污泥发电的方法,所述方法采用上述的装置系统进行,包括如下步骤:This embodiment also provides a method for coupling sludge power generation of a coal-fired unit. The method is performed using the above-mentioned device system, and includes the following steps:

含水率为80%的湿污泥经密闭污泥输送车1输送至污泥储存仓2后,经柱塞泵3输送到污泥干化机4进行干化处理,得到含水率为40%的干化污泥,所述干化污泥进入燃煤锅炉5进行燃烧,产生的烟气依次经换热装置18、第一省煤器17、空气预热器6和第二省煤器7换热后,进入脱硫除尘装置8处理后,经烟囱9排放;温度为90℃的第二省煤器7出水一部分进入第一省煤器17,另一部分经第一管道19进入污泥干化机4干化湿污泥,温度为70℃的污泥干化机出水返回第二省煤器7进行循环;所述换热装置18产生的蒸汽进入汽轮机10做功,带动发电机11进行发电;所述污泥干化机4产生的气体进入旋风除尘器13进行分离,所述旋风除尘器13的底部排出的固体颗粒经第二管道20进入燃煤锅炉5燃烧,所述旋风除尘器13的顶部排出的气体进入冷凝器14冷凝后,经冷凝水管道21进入污水处理装置16处理。After the wet sludge with a moisture content of 80% is transported to the sludge storage bin 2 by the closed sludge conveying vehicle 1, it is transported to the sludge dryer 4 by the plunger pump 3 for drying treatment, and the sludge with a moisture content of 40% is obtained. The dried sludge enters the coal-fired boiler 5 for combustion, and the generated flue gas is sequentially exchanged by the heat exchange device 18 , the first economizer 17 , the air preheater 6 and the second economizer 7 After being heated, it enters the desulfurization and dust removal device 8 for treatment, and then is discharged through the chimney 9; part of the effluent from the second economizer 7 with a temperature of 90°C enters the first economizer 17, and the other part enters the sludge dryer through the first pipeline 19. 4. To dry the wet sludge, the effluent of the sludge dryer with a temperature of 70°C returns to the second economizer 7 for circulation; the steam generated by the heat exchange device 18 enters the steam turbine 10 to do work, and drives the generator 11 to generate electricity; The gas generated by the sludge dryer 4 enters the cyclone 13 for separation, and the solid particles discharged from the bottom of the cyclone 13 enter the coal-fired boiler 5 through the second pipe 20 for combustion. The top of the cyclone 13 The exhausted gas enters the condenser 14 to be condensed, and then enters the sewage treatment device 16 through the condensed water pipeline 21 for treatment.

实施例2Example 2

本实施例提供一种燃煤机组耦合污泥发电的装置系统,所述装置系统与实施例1相同。This embodiment provides an apparatus system for coupling sludge power generation of a coal-fired unit, and the apparatus system is the same as that of Embodiment 1.

本实施例还提供一种燃煤机组耦合污泥发电的方法,所述方法采用上述的装置系统进行,包括如下步骤:This embodiment also provides a method for coupling sludge power generation of a coal-fired unit. The method is performed using the above-mentioned device system, and includes the following steps:

含水率为75%的湿污泥经密闭污泥输送车输送至污泥储存仓后,经柱塞泵输送到污泥干化机进行干化处理,得到含水率为45%的干化污泥,所述干化污泥进入燃煤锅炉进行燃烧,产生的烟气依次经换热装置、第一省煤器、空气预热器和第二省煤器换热后,进入脱硫除尘装置处理后,经烟囱排放;温度为85℃的第二省煤器的出水一部分进入第一省煤器,另一部分经第一管道进入污泥干化机干化湿污泥,温度为65℃的污泥干化机出水返回第二省煤器进行循环;所述换热装置产生的蒸汽进入汽轮机做功,带动发电机进行发电;所述污泥干化机产生的气体进入旋风除尘器进行分离,所述旋风除尘器的底部排出的固体颗粒经第二管道进入燃煤锅燃烧,所述旋风除尘器的顶部排出的气体进入冷凝器冷凝后,经冷凝水管道进入污水处理装置处理。The wet sludge with a moisture content of 75% is transported to the sludge storage bin by a closed sludge conveying vehicle, and then transported to a sludge dryer for drying treatment by a plunger pump to obtain a dried sludge with a moisture content of 45%. , the dried sludge enters the coal-fired boiler for combustion, and the generated flue gas passes through the heat exchange device, the first economizer, the air preheater and the second economizer in turn, and then enters the desulfurization and dust removal device for treatment. , discharged through the chimney; part of the effluent of the second economizer with a temperature of 85 °C enters the first economizer, and the other part enters the sludge dryer through the first pipeline to dry the wet sludge, and the sludge with a temperature of 65 °C The effluent water of the dryer returns to the second economizer for circulation; the steam generated by the heat exchange device enters the steam turbine to do work, and drives the generator to generate electricity; the gas generated by the sludge dryer enters the cyclone for separation, and the The solid particles discharged from the bottom of the cyclone dust collector enter the coal-fired boiler for combustion through the second pipeline, and the gas discharged from the top of the cyclone dust collector enters the condenser for condensation, and then enters the sewage treatment device through the condensed water pipeline for treatment.

实施例3Example 3

本实施例提供一种燃煤机组耦合污泥发电的装置系统,所述装置系统与实施例1相同。This embodiment provides an apparatus system for coupling sludge power generation of a coal-fired unit, and the apparatus system is the same as that of Embodiment 1.

本实施例还提供一种燃煤机组耦合污泥发电的方法,所述方法采用上述的装置系统进行,包括如下步骤:This embodiment also provides a method for coupling sludge power generation of a coal-fired unit. The method is performed using the above-mentioned device system, and includes the following steps:

含水率为85%的湿污泥经密闭污泥输送车输送至污泥储存仓后,经柱塞泵输送到污泥干化机进行干化处理,得到含水率为35%的干化污泥,所述干化污泥进入燃煤锅炉进行燃烧,产生的烟气依次经换热装置、第一省煤器、空气预热器和第二省煤器换热后,进入脱硫除尘装置处理后,经烟囱排放;温度为95℃的第二省煤器的出水一部分进入第一省煤器,另一部分经第一管道进入污泥干化机干化湿污泥,温度为75℃的污泥干化机出水返回第二省煤器进行循环;所述换热装置产生的蒸汽进入汽轮机做功,带动发电机进行发电;所述污泥干化机产生的气体进入旋风除尘器进行分离,所述旋风除尘器的底部排出的固体颗粒经第二管道进入燃煤锅燃烧,所述旋风除尘器的顶部排出的气体进入冷凝器冷凝后,经冷凝水管道进入污水处理装置处理。After the wet sludge with a moisture content of 85% is transported to the sludge storage bin by a closed sludge conveying vehicle, it is transported to a sludge dryer by a plunger pump for drying treatment, and a dried sludge with a moisture content of 35% is obtained. , the dried sludge enters the coal-fired boiler for combustion, and the generated flue gas passes through the heat exchange device, the first economizer, the air preheater and the second economizer in turn, and then enters the desulfurization and dust removal device for treatment. , discharged through the chimney; part of the effluent of the second economizer with a temperature of 95 ℃ enters the first economizer, and the other part enters the sludge dryer through the first pipeline to dry the wet sludge, and the sludge with a temperature of 75 ℃ The effluent water of the dryer returns to the second economizer for circulation; the steam generated by the heat exchange device enters the steam turbine to do work, and drives the generator to generate electricity; the gas generated by the sludge dryer enters the cyclone for separation, and the The solid particles discharged from the bottom of the cyclone dust collector enter the coal-fired boiler for combustion through the second pipeline, and the gas discharged from the top of the cyclone dust collector enters the condenser for condensation, and then enters the sewage treatment device through the condensed water pipeline for treatment.

综合实施例1~3可以看出,本实用新型提供的燃煤机组耦合污泥发电的装置系统以第二省煤器的出水作为污泥干化机的热源对湿污泥进行干燥,污泥干化机出水返回第二省煤器进行循环,重新吸热后再加热湿污泥,污泥干化机的进水温度与第二省煤器的进出水温度完美契合,不会出现热量浪费或者需要额外补充热量的问题,从而实现燃煤发电机组与污泥干化机实现完美耦合。而且整套污泥干化机的温度均处于100℃以内,系统运行安全可靠。It can be seen from the comprehensive examples 1 to 3 that the device system of the coal-fired unit coupling sludge power generation provided by the utility model uses the effluent of the second economizer as the heat source of the sludge dryer to dry the wet sludge, and the sludge is dried. The effluent water from the dryer returns to the second economizer for circulation, absorbs heat again, and then heats the wet sludge. The inlet water temperature of the sludge dryer perfectly matches the inlet and outlet water temperature of the second economizer, and there will be no heat waste. Or the problem of needing additional supplementary heat, so as to realize the perfect coupling of the coal-fired generator set and the sludge dryer. And the temperature of the whole set of sludge drying machine is within 100 ℃, the system operation is safe and reliable.

对比例1Comparative Example 1

本对比例提供一种燃煤机组耦合污泥发电的装置系统,所述燃煤机组耦合污泥发电的装置系统除“第二省煤器不与污泥干化机循环连接,且设置烟气旁路管道连接燃煤锅炉和给水装置,给水装置经给水管道与污泥干燥装置相连”外,其余均与实施例1相同。This comparative example provides a device system for coupling sludge power generation with coal-fired units. The device system for coupling sludge power generation with coal-fired units excludes "the second economizer is not cyclically connected to the sludge dryer, and the flue gas is installed. The bypass pipeline is connected to the coal-fired boiler and the water supply device, and the water supply device is connected to the sludge drying device through the water supply pipeline”, the rest are the same as in Example 1.

本对比例还提供一种燃煤机组耦合污泥发电的方法,所述方法采用上述的装置系统进行,包括如下步骤:This comparative example also provides a method for coupling sludge power generation by a coal-fired unit. The method is carried out using the above-mentioned device system, and includes the following steps:

含水率为80%的湿污泥经污泥干化机处理后,得到含水率为40%的干化污泥,所述干化污泥进入燃煤锅炉进行燃烧,产生的烟气依次经换热装置、第一省煤器、空气预热装置和第二省煤器换热后,进入脱硫除尘装置处理后,一部分烟气经烟气旁路加热给水,加热后的给水进入污泥干化机干化湿污泥,另一部分经烟囱排放。温度为90℃的第二省煤器的出水进入第一省煤器,所述换热装置产生的蒸汽进入汽轮机做功,带动发电机进行发电;所述污泥干化机产生的气体进入气固分离装置进行分离,所述气固分离装置的底部排出的固体颗粒进入燃煤锅炉燃烧,所述气固分离装置的顶部排出的气体进入冷凝装置冷凝后,进入污水处理装置处理。After the wet sludge with a moisture content of 80% is processed by a sludge dryer, a dried sludge with a moisture content of 40% is obtained, and the dried sludge enters the coal-fired boiler for combustion. After the heat exchange of the heat device, the first economizer, the air preheating device and the second economizer, it enters the desulfurization and dust removal device for treatment, and a part of the flue gas is heated by the flue gas bypass to heat the feed water, and the heated feed water enters the sludge drying. The machine dries the wet sludge, and the other part is discharged through the chimney. The effluent of the second economizer with a temperature of 90°C enters the first economizer, the steam generated by the heat exchange device enters the steam turbine to do work, and drives the generator to generate electricity; the gas generated by the sludge dryer enters the gas-solid The separation device performs separation, the solid particles discharged from the bottom of the gas-solid separation device enter the coal-fired boiler for combustion, and the gas discharged from the top of the gas-solid separation device enters the condensing device for condensation, and then enters the sewage treatment device for treatment.

对比例2Comparative Example 2

本对比例提供一种燃煤机组耦合污泥发电的装置系统,所述燃煤机组耦合污泥发电的装置系统除“第二省煤器不与污泥干化机循环连接,且设置供热回水管道与污泥干燥装置相连”外,其余均与实施例1相同。This comparative example provides a device system for coupling sludge power generation with a coal-fired unit, the device system for coupling sludge power generation with a coal-fired unit except that "the second economizer is not cyclically connected to the sludge dryer, and is provided with heating Except that the return water pipeline is connected to the sludge drying device", the rest are the same as in Example 1.

本对比例还提供一种燃煤机组耦合污泥发电的方法,所述方法采用上述的装置系统进行,所述方法除“采用供热系统回水进入污泥干化机干化湿污泥”外,其余均与实施例1相同。This comparative example also provides a method for coupling sludge to generate electricity from a coal-fired unit. The method is carried out using the above-mentioned device system. Others are the same as in Example 1.

综合对比例1~2可以看出,采用烟气旁路加热的给水或供热系统回水进入污泥干化机干化湿污泥,会导致污泥干化机的温度较高,存在着火的风险。It can be seen from the comprehensive comparative examples 1 to 2 that the feed water heated by the flue gas bypass or the return water of the heating system enters the sludge dryer to dry the wet sludge, which will cause the temperature of the sludge dryer to be high and cause fires to occur. risks of.

综上所述,本实用新型提供的燃煤机组耦合污泥发电的装置系统,利用第二省煤装置出口的低品质热水作为污泥干化装置的热源,实现了能量梯级利用,节能效果显著,同时使污泥干化装置内保持较低的温度水平,运行安全可靠。To sum up, the utility model provides a device system for coal-fired units coupled with sludge power generation, which utilizes the low-quality hot water at the outlet of the second coal-saving device as the heat source of the sludge drying device, thereby realizing the cascade utilization of energy and the effect of energy saving. At the same time, the temperature level in the sludge drying device is kept low, and the operation is safe and reliable.

申请人声明,以上所述仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,均落在本实用新型的保护范围和公开范围之内。The applicant declares that the above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Those skilled in the art should Changes or substitutions that can be easily conceived within the technical scope disclosed by the new model all fall within the protection scope and disclosure scope of the present invention.

Claims (10)

1. A device system for coupling a coal-fired unit and generating power by sludge is characterized by comprising a sludge drying device, a coal-fired boiler, a heat exchange device, a first coal-saving device, an air preheating device, a second coal-saving device and a desulfurization and dust removal device which are sequentially connected; the second coal-saving device is circularly connected with the sludge drying device through the first pipeline.
2. The coal-fired unit-coupled sludge power generation plant system as claimed in claim 1, wherein the sludge drying device comprises a vacuum drier.
3. The coal-fired unit-coupled sludge power generation plant system according to claim 1, wherein the first pipeline is provided with a conveying device.
4. The coal-fired unit-coupled sludge power generation plant system as claimed in claim 1, wherein the heat exchange device is arranged at the top of the coal-fired boiler.
5. The coal-fired unit-coupled sludge power generation plant system according to claim 1, further comprising a steam turbine and a generator;
the heat exchange device, the steam turbine and the first coal saving device are sequentially connected;
the steam turbine is coaxially connected with the generator;
the steam turbine, the second coal saving device and the first coal saving device are connected in sequence.
6. The coal-fired unit-coupled sludge power generation device system as claimed in claim 1, wherein the coal-fired unit-coupled sludge power generation device system further comprises a gas-solid separation device and a condensation device;
the sludge drying device, the gas-solid separation device, the condensing device and the coal-fired boiler are sequentially connected;
the gas-solid separation device is connected with the coal-fired boiler through a second pipeline.
7. The coal-fired unit-coupled sludge power generation plant system according to claim 6, further comprising a sewage treatment plant connected with the condensing plant through a condensed water pipe.
8. The coal-fired unit-coupled sludge power generation plant system according to claim 6, further comprising a cooling device in circulating connection with the condensing device.
9. The coal-fired unit-coupled sludge power generation plant system according to claim 1, further comprising a chimney connected to the desulfurization and dust removal device.
10. The coal-fired unit-coupled sludge power generation plant system according to claim 1, further comprising a sludge storage device and a sludge conveying device; the sludge conveying device, the sludge storage device and the sludge drying device are sequentially connected.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113896401A (en) * 2021-10-22 2022-01-07 上海发电设备成套设计研究院有限责任公司 Coupling sludge drying device system and method for coal-fired power generating unit
CN115264519A (en) * 2022-07-15 2022-11-01 上海上电漕泾发电有限公司 Sludge power generation system adopting coal-fired unit for co-treatment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113896401A (en) * 2021-10-22 2022-01-07 上海发电设备成套设计研究院有限责任公司 Coupling sludge drying device system and method for coal-fired power generating unit
CN113896401B (en) * 2021-10-22 2025-04-29 上海发电设备成套设计研究院有限责任公司 A device system and method for coupling sludge drying with a coal-fired generator set
CN115264519A (en) * 2022-07-15 2022-11-01 上海上电漕泾发电有限公司 Sludge power generation system adopting coal-fired unit for co-treatment

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