CN216190433U - Grabbing force calibrating device of hydraulic grab bucket - Google Patents
Grabbing force calibrating device of hydraulic grab bucket Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及校准领域,具体是一种液压抓斗的抓力校准装置。The utility model relates to the field of calibration, in particular to a gripping force calibration device of a hydraulic grab.
背景技术Background technique
液压抓斗是通过液压动力源为液压油缸提供动力,从而驱动左右两个组合斗或多个颚板的开合抓取和卸出散状物料的一种工作装置,由多个颚板组成的抓斗也叫抓爪。Hydraulic grab bucket is a working device that provides power to the hydraulic cylinder through the hydraulic power source, thereby driving the opening and closing of the left and right combined buckets or multiple jaw plates to grab and discharge bulk materials. It is composed of multiple jaw plates. Grabs are also called claws.
液压抓斗属液压结构件类产品,由液压油缸、斗、连接立柱、斗耳板、斗耳套、斗齿、齿座等零配件组成,所以焊接是液压抓斗最关键的制作工序,焊接质量直接影响到液压抓斗的结构强度及使用寿命。另外液压油缸也是最关键的驱动部件,液压抓斗属专用行业设备配件,需要专用设备才能高效率、高质量的进行作业,如:数控等离子切割机、坡口铣边机、卷板机、焊接变位机、镗床、液压试验台等。Hydraulic grab is a hydraulic structural product, which is composed of hydraulic cylinder, bucket, connecting column, bucket ear plate, bucket ear sleeve, bucket tooth, tooth seat and other spare parts, so welding is the most critical production process of hydraulic grab. The quality directly affects the structural strength and service life of the hydraulic grab. In addition, the hydraulic cylinder is also the most critical driving component. The hydraulic grab is a special equipment accessory for the industry. Special equipment is required to perform the operation with high efficiency and high quality, such as: CNC plasma cutting machine, bevel milling machine, plate rolling machine, welding machine Positioner, boring machine, hydraulic test bench, etc.
液压抓斗在长时间的使用过程中由于液压系统中液压油泄露或者零部件之间磨损会导致液压抓斗的收紧力低于出厂时的标定值,在使用过程中,较小的收紧力可能导致在液压抓斗抓取物体时不牢靠导致物体从液压抓斗中脱离,影响使用的安全性,为此提出一种液压抓斗的抓力校准装置,来解决上述问题。During the long-term use of the hydraulic grab, due to the leakage of hydraulic oil in the hydraulic system or the wear between the parts, the tightening force of the hydraulic grab will be lower than the calibration value at the factory. The force may cause the hydraulic grab to be unreliable when grabbing the object, causing the object to be detached from the hydraulic grab, affecting the safety of use. Therefore, a gripping force calibration device of the hydraulic grab is proposed to solve the above problem.
实用新型内容Utility model content
本实用新型的目的在于提供一种液压抓斗的抓力校准装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a gripping force calibration device of a hydraulic grab to solve the problems raised in the above-mentioned background art.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种液压抓斗的抓力校准装置,所述液压抓斗的抓力校准装置包括连接两组对称设置的液压抓的校准箱,所述校准箱的两侧对称设置有长条形通槽,且所述校准箱的上部还设置有方形通槽,其中,所述长条形通槽上活动设置有与所述液压抓铰接的三角调整板,所述方形通槽上活动设置有可动模块,所述可动模块通过液压缸连接所述液压抓;A gripping force calibration device of a hydraulic grab bucket, the gripping force calibration device of the hydraulic grab bucket comprises a calibration box connecting two sets of symmetrically arranged hydraulic grabbers, and long strip-shaped through grooves are symmetrically arranged on both sides of the calibration box, And the upper part of the calibration box is also provided with a square through slot, wherein, a triangular adjustment plate hinged with the hydraulic grip is movably arranged on the elongated through slot, and a movable module is movably arranged on the square through slot. , the movable module is connected to the hydraulic grip through a hydraulic cylinder;
所述液压抓斗的抓力校准装置还包括设置在所述校准箱内的双向驱动组件,所述双向驱动组件连接所述可动模块,以驱动所述可动模块在所述方形通槽内上升或者下降,所述校准箱内还设置有同所述三角调整板连接的提拉组件,所述提拉组件在所述双向驱动组件驱动所述可动模块上升或者下降时带动所述三角调整板下降或者上升。The gripping force calibration device of the hydraulic grab also includes a bidirectional drive assembly arranged in the calibration box, the bidirectional drive assembly is connected to the movable module to drive the movable module in the square through slot Ascending or descending, the calibration box is also provided with a pulling assembly connected with the triangular adjustment plate, and the pulling assembly drives the triangular adjustment when the two-way drive assembly drives the movable module to ascend or descend. The board goes down or up.
作为本实用新型进一步的方案:所述三角调整板通过对称设置在其两侧的导向组件活动安装在所述长条形通槽上,所述导向组件包括对称安装所述三角调整板上且位于所述长条形通槽内外两侧的安装板、转动安装在所述安装板上的多个滑轮;As a further solution of the present invention: the triangular adjustment plate is movably installed on the elongated through-groove through guide assemblies symmetrically arranged on both sides of the triangular adjustment plate, and the guide assembly includes a symmetrically mounted triangular adjustment plate and located on the triangular adjustment plate. Mounting plates on the inner and outer sides of the elongated through groove, and a plurality of pulleys rotatably mounted on the mounting plate;
其中,安装在所述三角调整板同侧的两个安装板上的滑轮相对设置。Wherein, the pulleys mounted on the two mounting plates on the same side of the triangular adjustment plate are arranged opposite to each other.
作为本实用新型再进一步的方案:所述双向驱动组件与所述提拉组件之间通过传动链连接;As a further solution of the present invention: the two-way drive assembly and the pulling assembly are connected by a transmission chain;
具体的,传动链为链条。Specifically, the transmission chain is a chain.
作为本实用新型再进一步的方案:所述双向驱动组件包括对称固定安装在所述校准箱内的两个挡板、固定安装在其中一个所述挡板上的驱动装置、固定安装在所述挡板上且与所述驱动装置输出轴固定连接的减速器、与所述减速器转轴连接的升降结构;As a further solution of the present invention, the two-way drive assembly includes two baffles fixed symmetrically and fixedly installed in the calibration box, a driving device fixedly installed on one of the baffles, and a driving device fixedly installed on the baffle. a reducer on the plate and fixedly connected with the output shaft of the drive device, and a lifting structure connected with the rotating shaft of the reducer;
所述升降结构通过所述传动链连接所述提拉组件。The lifting structure is connected to the lifting assembly through the transmission chain.
作为本实用新型再进一步的方案:所述升降结构包括转动安装在所述挡板之间的蜗杆、与所述蜗杆啮合且转动安装在所述校准箱内的蜗轮、与所述蜗轮同轴固定连接的转盘;As a further solution of the present invention, the lifting structure includes a worm screw that is rotatably installed between the baffles, a worm wheel that meshes with the worm screw and is rotatably installed in the calibration box, and that is coaxially fixed with the worm wheel. connected turntable;
其中,所述蜗杆连接所述减速器并通过所述传动链连接所述提拉组件,所述转盘通过连接杆连接所述可动模块。Wherein, the worm is connected to the reducer and connected to the pulling assembly through the transmission chain, and the turntable is connected to the movable module through a connecting rod.
作为本实用新型再进一步的方案:所述提拉组件包括转动安装在所述校准箱内的双向丝杆、对称设置在所述双向丝杆上并与之螺纹配合的螺纹套筒、连接所述螺纹套筒和所述三角调整板的拉杆;As a further solution of the present utility model: the pulling assembly comprises a bidirectional screw rod rotatably installed in the calibration box, a threaded sleeve symmetrically arranged on the bidirectional screw rod and threadedly matched with it, connecting the two-way screw rod a threaded sleeve and the pull rod of the triangular adjustment plate;
所述双向丝杆通过所述传动链与所述蜗杆连接,所述拉杆的一端与所述螺纹套筒铰接,另一端与所述三角调整板铰接。The bidirectional screw rod is connected with the worm through the transmission chain, one end of the pull rod is hinged with the threaded sleeve, and the other end is hinged with the triangular adjustment plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
通过设置双向驱动组件和提拉组件对可动模块以及三角调整板进行位置调整,以实现对液压抓斗的抓力进行调节,弥补在现有的液压抓斗在使用过程中无法调整抓力的缺陷,且在抓力调节的过程中,不需要人工手动干预,降低在调节过程中人工操作导致的危险。The position of the movable module and the triangular adjustment plate is adjusted by setting the two-way drive assembly and the lifting assembly, so as to realize the adjustment of the grasping force of the hydraulic grab, which makes up for the inability to adjust the grasping force of the existing hydraulic grab during use. In addition, in the process of adjusting the grip, manual intervention is not required, which reduces the danger caused by manual operation during the adjustment process.
附图说明Description of drawings
图1为液压抓斗的抓力校准装置一种实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of a gripping force calibration device for a hydraulic grab.
图2为图1中A处的放大图。FIG. 2 is an enlarged view of A in FIG. 1 .
图3为图2中B处的放大图。FIG. 3 is an enlarged view of B in FIG. 2 .
图4为液压抓斗的抓力校准装置一种实施例中校准箱与三角调整板的空间关系示意图。4 is a schematic diagram of the spatial relationship between a calibration box and a triangular adjustment plate in an embodiment of a gripping force calibration device of a hydraulic grab.
图中:1-液压抓、2-校准箱、3-长条形通槽、4-方形通槽、5-三角调整板、6-安装板、7-滑轮、8-挡板、9-驱动装置、10-减速器、11-蜗杆、12-蜗轮、13-转盘、14-连接杆、15-可动模块、16-传动链、17-双向丝杆、18-螺纹套筒、19-拉杆。In the picture: 1-Hydraulic grip, 2-Calibration box, 3-Slot channel, 4-Square channel, 5-Triangular adjustment plate, 6-Installation plate, 7-Pulley, 8-Baffle plate, 9-Drive Device, 10-reducer, 11-worm, 12-worm gear, 13-turntable, 14-connecting rod, 15-movable module, 16-transmission chain, 17-two-way screw, 18-threaded sleeve, 19-tie rod .
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
另外,本实用新型中的元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
请参阅图1~4,本实用新型实施例中,一种液压抓斗的抓力校准装置,所述液压抓斗的抓力校准装置包括连接两组对称设置的液压抓1的校准箱2,所述校准箱2的两侧对称设置有长条形通槽3,且所述校准箱2的上部还设置有方形通槽4,其中,所述长条形通槽3上活动设置有与所述液压抓1铰接的三角调整板5,所述方形通槽4上活动设置有可动模块15,所述可动模块15通过液压缸连接所述液压抓1;Referring to FIGS. 1 to 4 , in an embodiment of the present utility model, a gripping force calibration device of a hydraulic grab bucket includes a
所述液压抓斗的抓力校准装置还包括设置在所述校准箱2内的双向驱动组件,所述双向驱动组件连接所述可动模块15,以驱动所述可动模块15在所述方形通槽4内上升或者下降,所述校准箱2内还设置有同所述三角调整板5连接的提拉组件,所述提拉组件在所述双向驱动组件驱动所述可动模块15上升或者下降时带动所述三角调整板5下降或者上升。The gripping force calibration device of the hydraulic grab also includes a bidirectional drive assembly disposed in the
在本实用新型实施例中,在使用时,通过液压缸驱动液压抓1收拢,并将压力感应器(图中未示出)夹持住,检测在收拢情况下液压抓的收紧力,当液压抓的收紧力与标定值不一时,通过控制双向驱动组件带动可动模块15上升或者下降,且在双向驱动组件工作的过程中带动提拉组件运动,以拉动三角调整板5先将或者上升,实现对液压抓的收紧力进行校准,其中,上述的标定值为液压抓斗出厂时的额定值;In the embodiment of the present utility model, during use, the hydraulic grip 1 is driven to fold by a hydraulic cylinder, and the pressure sensor (not shown in the figure) is clamped to detect the tightening force of the hydraulic grip under the folded condition. When the tightening force of the hydraulic grip is different from the calibration value, the
校准箱2内部为空腔设置,且上部开设有上述方形通槽4供可动模块15升降,两侧对称设置有长条形通槽3供三角调整板5升降,三角调整板5与可动模块15之间相对或相向运动时,使液压抓1的收紧力增大或减小,从而实现将液压抓的收紧力调整为标定值The inside of the
上述的压力感应器为现有技术的应用,压力感应器主要用于检测受力物体之间的压力。The above-mentioned pressure sensor is an application of the prior art, and the pressure sensor is mainly used to detect the pressure between objects under force.
作为本实用新型的一种实施例,所述三角调整板5通过对称设置在其两侧的导向组件活动安装在所述长条形通槽3上,所述导向组件包括对称安装所述三角调整板5上且位于所述长条形通槽3内外两侧的安装板6、转动安装在所述安装板6上的多个滑轮7;As an embodiment of the present invention, the
其中,安装在所述三角调整板5同侧的两个安装板6上的滑轮7相对设置。Wherein, the
在本实用新型实施例中,三角调整板5的前侧及后侧均固定安装有两个安装板6,且同侧的两个安装板6上转动安装有多个滑轮7,以对三角调整板5在上升或者下降时进行导向,避免三角调整板5与校准箱2内部发生摩擦,导致不必要的磨损,提高液压抓斗的稳定性。In the embodiment of the present invention, two
作为本实用新型的一种实施例,所述双向驱动组件与所述提拉组件之间通过传动链16连接;As an embodiment of the present invention, the bidirectional driving assembly and the pulling assembly are connected by a
具体的,传动链16为链条。Specifically, the
在本实用新型实施例中,考虑在在实际使用中,液压抓的力量很大,为了防止在校准过程中因摩擦力不够而发生打滑现象,设置上述链条,提高校准时的稳定性。In the embodiment of the present invention, considering that in actual use, the hydraulic gripping force is very large, in order to prevent slippage due to insufficient friction during the calibration process, the above-mentioned chain is provided to improve the stability during calibration.
作为本实用新型的一种实施例,所述双向驱动组件包括对称固定安装在所述校准箱2内的两个挡板8、固定安装在其中一个所述挡板8上的驱动装置9、固定安装在所述挡板8上且与所述驱动装置9输出轴固定连接的减速器10、与所述减速器10转轴连接的升降结构;As an embodiment of the present invention, the bidirectional drive assembly includes two
所述升降结构通过所述传动链16连接所述提拉组件。The lifting structure is connected to the lifting assembly through the
在本实用新型实施例中,在使用时,通过控制驱动装置9转动,带动减速器10运动,减速器10通过升降结构驱动可动模块15上升或者下降;In the embodiment of the present utility model, during use, by controlling the rotation of the
需要说明的是,减速器10为现有技术的应用,所述加速器10是一种由封闭在刚性壳体内的齿轮传动、蜗杆传动、齿轮-蜗杆传动所组成的独立部件,常用作原动件与工作机之间的减速传动装置,在原动机和工作机或执行机构之间起匹配转速和传递转矩的作用,一般用于低转速大扭矩的传动设备,把电动机、内燃机或其它高速运转的动力通过减速机的输入轴上的齿数少的齿轮啮合输出轴上的大齿轮来达到减速的目的,普通的减速机也会有几对相同原理齿轮达到理想的减速效果,通过采用减速器10减小在校准过程中驱动装置9启动瞬间的负载;It should be noted that the
其中,上述的驱动装置9为输出轴可以正反转的伺服电机。Wherein, the above-mentioned
作为本实用新型的一种实施例,所述升降结构包括转动安装在所述挡板8之间的蜗杆11、与所述蜗杆11啮合且转动安装在所述校准箱2内的蜗轮12、与所述蜗轮12同轴固定连接的转盘13;As an embodiment of the present invention, the lifting structure includes a
其中,所述蜗杆11连接所述减速器10并通过所述传动链16连接所述提拉组件,所述转盘13通过连接杆14连接所述可动模块15。Wherein, the
在本实用新型实施例中,当驱动装置9转动时,通过减速器10驱动蜗杆11转动,蜗杆11与蜗轮12啮合从而带动与蜗轮12同轴设置的转盘13转动,并通过连接杆14带动可动模块15上升或者下降;In the embodiment of the present invention, when the
值得注意的是,在整个校准过程中,转盘13转动的角度不可大于180°,且在初始状态下,连接杆14与转盘13的铰接点位于圆盘13沿其圆心的竖直方向上的最高点或者最低点,以达到最好的调节能力;It is worth noting that in the whole calibration process, the rotation angle of the
上述的蜗杆11与蜗轮12之间具有自锁效果,即蜗杆11可以带动蜗轮12转动,而蜗轮12无法驱动蜗杆11转动,提高了在校准后液压抓1的稳定性。The above-mentioned
作为本实用新型的一种实施例,所述提拉组件包括转动安装在所述校准箱2内的双向丝杆17、对称设置在所述双向丝杆17上并与之螺纹配合的螺纹套筒18、连接所述螺纹套筒18和所述三角调整板5的拉杆19;As an embodiment of the present invention, the lifting assembly includes a
所述双向丝杆17通过所述传动链16与所述蜗杆11连接,所述拉杆19的一端与所述螺纹套筒18铰接,另一端与所述三角调整板5铰接。The two-
在本实用新型实施例中,当蜗杆11转动时,通过传动链16驱动双向丝杆17转动,使得设置在所述双向丝杆17上的两个螺纹套筒18在双向丝杆17的轴向方向上相对运动或者相向运动,并通过拉杆19带动三角调整板5上升或者下降。In the embodiment of the present invention, when the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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| CN118992824A (en) * | 2024-07-12 | 2024-11-22 | 合肥市春华起重机械有限公司 | Grab bucket control system based on winery uses |
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