CN216177824U - Automatic welding reusable base plate tool for aluminum alloy cylinder - Google Patents
Automatic welding reusable base plate tool for aluminum alloy cylinder Download PDFInfo
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- CN216177824U CN216177824U CN202122519316.XU CN202122519316U CN216177824U CN 216177824 U CN216177824 U CN 216177824U CN 202122519316 U CN202122519316 U CN 202122519316U CN 216177824 U CN216177824 U CN 216177824U
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Abstract
The utility model discloses a reusable base plate tool for automatically welding an aluminum alloy cylinder, which comprises: the welding machine comprises a front end support, a disc-type knob, a vertical steel frame, a square forming block, a horizontal support, a guide rail, a clamp platform, a welding machine horizontal base plate, a welding machine vertical support, a welding machine control box, a welding wire disc horizontal fixing plate, a vertical reinforcing rib, a clamping block adjusting bolt, a horizontal support platform and the like, wherein the horizontal support is fixedly welded above the front end support and the rear end support, a threaded oblique reinforcing rib is arranged above the horizontal support, the horizontal support is provided with the horizontal support, the guide rail is welded on the horizontal support, the clamp platform is sleeved on the guide rail, the welding machine horizontal base plate is welded on the clamp platform, and the welding machine vertical support is sleeved on the welding machine horizontal base plate through a vertical support fixing base and is fixedly welded on the welding machine horizontal base plate; the whole tool can complete the welding of the longitudinal weld of the large-diameter aluminum alloy cylinder, and fully utilizes the reusable copper base plate, so that the material consumption of the base plate is finally saved, and the manufacturing cost is reduced.
Description
Technical Field
The utility model relates to the technical field of aluminum alloy welding, in particular to an automatic welding reusable base plate tool for an aluminum alloy cylinder.
Background
The aluminum alloy material is widely applied to refrigeration and air separation industries, and along with the requirements of large size and high parameter of the pressure container, the large-diameter aluminum alloy cylinder is used in more and more occasions. However, large diameter aluminum alloy seamless tubes are expensive and often require customization, so more manufacturers choose to use aluminum alloy tubes that are rolled with aluminum plates and then welded with longitudinal welds. Because the melting point of the aluminum alloy material is about 650 ℃, the thin plate aluminum alloy cylinder is easy to weld through no matter a manual welding process or an automatic welding process is used, a stainless steel base plate with a certain thickness is adopted in the traditional aluminum alloy material welding process, on one hand, the melting point of the stainless steel material is about 1400 ℃ and is far higher than that of the aluminum alloy material, on the other hand, the base plate is utilized to transfer a part of heat, and welding through can be avoided. The traditional aluminum alloy welding process solves the process problem of easy welding through to a certain extent due to the use of the stainless steel backing plate, but the manufacturing cost is greatly increased due to the large consumption of the stainless steel backing plate material.
Disclosure of Invention
The utility model aims to overcome the defects of the background technology, and designs an automatic welding reusable base plate tool for an aluminum alloy cylinder, which can meet the welding production requirements, aiming at the process characteristics that a large-diameter aluminum alloy cylinder needs to be rolled and then welded.
The technical scheme of the utility model is as follows: the utility model provides an aluminum alloy barrel welds repeatedly usable backing plate frock, it includes: the welding machine comprises a front end support, a disc type knob, a vertical steel frame, a square boss, a square forming block, a horizontal support, a guide rail, a clamp platform, a welding machine horizontal base plate, a welding machine vertical support, a welding machine connecting cable, a welding machine horizontal connecting plate, a welding machine control box, a wire reel support, a wire reel horizontal fixing plate, a vertical reinforcing rib, a clamping block adjusting bolt, a threaded oblique reinforcing rib, a horizontal support table, a rear end support, a reusable copper base plate, a vertical support fixing base, a vertical fixing ring, a welding machine horizontal support, a horizontal fixing ring, a welding gun, a fastening bolt, a vertical adjusting bolt, a clamping block, a rolled aluminum alloy cylinder, a roller, a fastening nut and a rear end fastening bolt; a horizontal support table is fixedly welded above the front end support and the rear end support, a threaded oblique reinforcing rib is arranged above the horizontal support table, a horizontal support is arranged on the horizontal support table, a guide rail is welded on the horizontal support, a clamp platform is sleeved on the guide rail, a welding machine horizontal base plate is welded on the clamp platform, and a welding machine vertical support is sleeved through a vertical support fixing base and is fixedly welded on the welding machine horizontal base plate; the welding machine connecting cable is used for connecting the welding machine control box and the welding gun; one end of the horizontal connecting plate of the welding machine is welded on the vertical bracket of the welding machine, and the other end of the horizontal connecting plate of the welding machine is welded on the control box of the welding machine; the wire reel is placed on the wire reel bracket; the wire reel bracket is welded and fixed on the wire reel horizontal fixing plate; the welding wire disc horizontal fixing plate is welded and fixed on the clamp platform; the vertical reinforcing ribs are welded and connected to the upper end face and the lower end face of the horizontal support; the clamping block adjusting bolt is fixed on the threaded oblique reinforcing rib through threads, and the end part of the bolt is in threaded connection with the clamping block.
A disc knob is arranged at the left side of the front end support, and the disc knob is connected with a vertical adjusting bolt through threads and is fixed on the vertical steel frame; the upper end of the vertical steel frame penetrates through the square forming block through a rotating shaft; one end of the square boss is fixed on the roller by welding, and the other end of the square boss is placed on the end face of the vertical adjusting bolt; the square forming block is fixed on the horizontal bracket through a fastening bolt thread.
The horizontal support table is welded and fixed on the front end bracket and the rear end bracket; the reusable copper base plate is placed in the middle concave groove of the roller; the vertical fixing ring is sleeved on the vertical bracket of the welding machine and is mechanically connected with the horizontal fixing ring in a buckling manner; the horizontal bracket of the welding machine is fixed on the vertical fixing ring through the sleeving of the horizontal fixing ring; the welding gun is welded and fixed on the horizontal bracket of the welding machine; the rolled aluminum alloy cylinder body is placed on the roller; the rear end of the roller is welded and fixed on the horizontal support platform and is fixed on the horizontal support platform through a fastening nut and a rear end fastening bolt.
The utility model has the beneficial effects that: the utility model can complete the welding of the longitudinal weld of the large-diameter aluminum alloy cylinder, fully utilizes the reusable copper base plate, finally saves the material consumption of the base plate and reduces the manufacturing cost.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a right side view of the present invention;
FIG. 4 is a top view of the present invention.
Wherein: 1. a front end bracket, 2, a disc knob, 3, a vertical steel frame, 4, a square boss, 5, a square forming block, 6, a horizontal bracket, 7, a guide rail, 8, a hoop platform, 9, a welding machine horizontal base plate, 10, a welding machine vertical bracket, 11, a welding machine connecting cable, 12, a welding machine horizontal connecting plate, 13, a welding machine control box, 14, a welding wire disc, 15, a welding wire disc bracket, 16, a welding wire disc horizontal fixing plate, 17, a vertical reinforcing rib, 18, a clamping block adjusting bolt, 19, a threaded oblique reinforcing rib, 20, a horizontal supporting table, 21, a rear end bracket, 22, a reusable copper base plate, 23, a vertical bracket fixing base, 24, a vertical fixing ring, 25, a welding machine horizontal bracket, 26, a horizontal fixing ring, 27, a welding gun, 28, a fastening bolt, 29, a vertical adjusting bolt, 30, a clamping block, 31, a rolled aluminum alloy cylinder, 32 and a roller, 33. and fastening nuts 34 and rear end fastening bolts.
Detailed Description
This embodiment is an aluminum alloy barrel automatic weld reusable backing plate frock, as shown in fig. 1, it includes: the welding machine comprises a front end support (1), a disc-type knob (2), a vertical steel frame (3), a square boss (4), a square forming block (5), a horizontal support (6), a guide rail (7), a hoop platform (8), a welding machine horizontal base plate (9), a welding machine vertical support (10), a welding machine connecting cable (11), a welding machine horizontal connecting plate (12), a welding machine control box (13), a wire reel (14), a wire reel support (15), a wire reel horizontal fixing plate (16), a vertical reinforcing rib (17), a clamping block adjusting bolt (18), a threaded oblique reinforcing rib (19), a horizontal support table (20), a rear end support (21), a reusable copper base plate (22), a vertical support fixing base (23), a vertical fixing ring (24), a welding machine horizontal support (25), a horizontal fixing ring (26), a welding gun (27), a fastening bolt (28), a vertical adjusting bolt (29), The welding machine comprises a clamping block (30), a rolled aluminum alloy cylinder body (31), a roller (32), a fastening nut (33) and a rear end fastening bolt (34), wherein a horizontal support table (20) is fixedly welded above a front end support (1) and a rear end support (21), a threaded oblique reinforcing rib (19) is arranged above the horizontal support table (20), a horizontal support (6) is arranged on the horizontal support table, a guide rail (7) is welded on the horizontal support (6), a hoop platform (8) is sleeved on the guide rail (7), a welding machine horizontal base plate (9) is welded on the hoop platform (8), a welding machine vertical support (10) is sleeved and fixed on the welding machine horizontal base plate (9) through a vertical support fixing base (23), a welding machine connecting cable (11) is used for connecting a welding machine control box (13) and a welding gun (27), one end of a welding machine horizontal connecting plate (12) is welded on the welding machine vertical support (10), the other end is welded and connected on a welding machine control box (13); the wire reel (14) is placed on the wire reel bracket (15); the wire reel bracket (15) is welded and fixed on the wire reel horizontal fixing plate (16); the welding wire disc horizontal fixing plate (16) is welded and fixed on the hoop platform (8); the vertical reinforcing ribs (17) are welded and connected with the upper end surface and the lower end surface of the horizontal bracket (6); the clamping block adjusting bolt (18) is fixed on the threaded oblique reinforcing rib (19) through threads, and the end part of the bolt is in threaded connection with the clamping block (30).
As shown in fig. 2, a disc knob (2) is arranged at the left side of the front end bracket (1), and the disc knob (2) is connected with a vertical adjusting bolt (29) through a thread and fixed on a vertical steel frame (3); the upper end of the vertical steel frame (3) penetrates through the square forming block (5) through a rotating shaft; one end of the square boss (4) is fixed on the roller (32) by welding, and the other end is placed on the end face of the vertical adjusting bolt (29); the square forming block (5) is fixed on the horizontal bracket (6) through a fastening bolt (28) in a threaded manner.
As shown in fig. 3, the horizontal support platform (20) is welded and fixed on the front end bracket (1) and the rear end bracket (21); the reusable copper backing plate (22) is placed in the middle concave groove of the roller (32); the vertical fixing ring (24) is sleeved on the vertical bracket (10) of the welding machine and is mechanically connected with the horizontal fixing ring (26) in a buckling manner; the horizontal bracket (25) of the welding machine is fixed on the vertical fixing ring (24) through the sleeving of the horizontal fixing ring (26); the welding gun (27) is welded and fixed on the horizontal bracket (25) of the welding machine; the rolled aluminum alloy cylinder body (31) is placed on the roller (32); the rear end of the roller (32) is welded and fixed on the horizontal support platform (20) and is fixed on the horizontal support platform (20) through a fastening nut (33) and a rear end fastening bolt (34).
When the device is used specifically, the vertical steel frame (3) is lifted up along the rotating shaft at the vertical position, the reusable copper base plate (22) is placed at the concave groove position of the roller (32), the rolled aluminum alloy cylinder body to be welded is sleeved on the roller (32), and the vertical steel frame is put down to the vertical position; the square boss (4) is adjusted to a horizontal position by rotating the disc-type knob (2); adjusting the gap between the roller (32) and the rolled aluminum alloy cylinder to be welded by utilizing the clamping blocks on the left side and the right side to adjust the bolts until the rolling aluminum alloy cylinder is in a compressed state; horizontally moving a hoop platform (8) on a guide rail (7) to the position of a welding starting point of the rolled aluminum alloy cylinder, enabling a welding gun (27) to be in a proper position of a longitudinal welding line of the rolled aluminum alloy cylinder by adjusting a vertical fixing ring (24) and a horizontal fixing ring (26), and then starting welding through a welding machine control box (13); after the longitudinal welding seam of the rolled aluminum alloy cylinder is welded, the position of a welding gun (27) is increased, and a clamping block is rotated to adjust a bolt (18) until a roller (32) has enough clearance with the rolled aluminum alloy cylinder; reversely rotating the disc type knob (2) by utilizing the threaded section of the adjusting wrench until a sufficient gap is reserved between the end surface of the vertical adjusting bolt (29) and the square boss (4); and lifting the vertical steel frame (3) along the rotating shaft at a vertical position, then drawing out the welded rolled aluminum alloy cylinder body, and preparing for welding the next rolled aluminum alloy cylinder body.
Claims (3)
1. The utility model provides an aluminum alloy barrel welds repeatedly usable backing plate frock, characterized by it includes: the welding machine comprises a front end support, a disc type knob, a vertical steel frame, a square boss, a square forming block, a horizontal support, a guide rail, a clamp platform, a welding machine horizontal base plate, a welding machine vertical support, a welding machine connecting cable, a welding machine horizontal connecting plate, a welding machine control box, a wire reel support, a wire reel horizontal fixing plate, a vertical reinforcing rib, a clamping block adjusting bolt, a threaded oblique reinforcing rib, a horizontal support table, a rear end support, a reusable copper base plate, a vertical support fixing base, a vertical fixing ring, a welding machine horizontal support, a horizontal fixing ring, a welding gun, a fastening bolt, a vertical adjusting bolt, a clamping block, a rolled aluminum alloy cylinder, a roller, a fastening nut and a rear end fastening bolt; a horizontal support table is fixedly welded above the front end support and the rear end support, a threaded oblique reinforcing rib is arranged above the horizontal support table, a horizontal support is arranged on the horizontal support table, a guide rail is welded on the horizontal support, a clamp platform is sleeved on the guide rail, a welding machine horizontal base plate is welded on the clamp platform, and a welding machine vertical support is sleeved through a vertical support fixing base and is fixedly welded on the welding machine horizontal base plate; the welding machine connecting cable is used for connecting the welding machine control box and the welding gun; one end of the horizontal connecting plate of the welding machine is welded on the vertical bracket of the welding machine, and the other end of the horizontal connecting plate of the welding machine is welded on the control box of the welding machine; the wire reel is placed on the wire reel bracket; the wire reel bracket is welded and fixed on the wire reel horizontal fixing plate; the welding wire disc horizontal fixing plate is welded and fixed on the clamp platform; the vertical reinforcing ribs are welded and connected to the upper end face and the lower end face of the horizontal support; the clamping block adjusting bolt is fixed on the threaded oblique reinforcing rib through threads, and the end part of the bolt is in threaded connection with the clamping block.
2. The tool for automatically welding the reusable base plate of the aluminum alloy cylinder body according to claim 1, wherein a disc knob is arranged at the left side of the front end support, and the disc knob is connected with a vertical adjusting bolt through threads and fixed on a vertical steel frame; the upper end of the vertical steel frame penetrates through the square forming block through a rotating shaft; one end of the square boss is fixed on the roller by welding, and the other end of the square boss is placed on the end face of the vertical adjusting bolt; the square forming block is fixed on the horizontal bracket through a fastening bolt thread.
3. The tool for automatically welding the reusable base plate of the aluminum alloy cylinder body as claimed in claim 1, wherein the horizontal support platform is welded and fixed on the front end bracket and the rear end bracket; the reusable copper base plate is placed in the middle concave groove of the roller; the vertical fixing ring is sleeved on the vertical bracket of the welding machine and is mechanically connected with the horizontal fixing ring in a buckling manner; the horizontal bracket of the welding machine is fixed on the vertical fixing ring through the sleeving of the horizontal fixing ring; the welding gun is welded and fixed on the horizontal bracket of the welding machine; the rolled aluminum alloy cylinder body is placed on the roller; the rear end of the roller is welded and fixed on the horizontal support platform and is fixed on the horizontal support platform through a fastening nut and a rear end fastening bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122519316.XU CN216177824U (en) | 2021-10-16 | 2021-10-16 | Automatic welding reusable base plate tool for aluminum alloy cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122519316.XU CN216177824U (en) | 2021-10-16 | 2021-10-16 | Automatic welding reusable base plate tool for aluminum alloy cylinder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216177824U true CN216177824U (en) | 2022-04-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122519316.XU Active CN216177824U (en) | 2021-10-16 | 2021-10-16 | Automatic welding reusable base plate tool for aluminum alloy cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216177824U (en) |
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2021
- 2021-10-16 CN CN202122519316.XU patent/CN216177824U/en active Active
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