CN216175913U - Fastener stamping die capable of finely adjusting die punch - Google Patents
Fastener stamping die capable of finely adjusting die punch Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及冲压模具技术领域,具体为一种可微调模具冲头的紧固件冲压模具。The utility model relates to the technical field of stamping dies, in particular to a stamping die for fasteners capable of fine-tuning the die punch.
背景技术Background technique
冲压模具是在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备。紧固件,是作紧固连接用且应用极为广泛的一类机械零件,它的特点是品种规格繁多,性能用途各异,而且标准化、系列化、通用化的程度也极高。故此在紧固件的生产中用到各型号冲压模具进行快速大量生产就较为普遍,且在具体生产中,常根据模具冲头的大小尺寸,对其进行微调使得生产的紧固件更符合施工需求。Stamping die is a special process equipment for processing materials (metal or non-metal) into parts (or semi-finished products) in cold stamping. Fasteners are a type of mechanical parts that are used for fastening and connections and are widely used. They are characterized by a wide variety of specifications, different performance uses, and a high degree of standardization, serialization, and generalization. Therefore, it is more common to use various types of stamping dies for rapid mass production in the production of fasteners, and in specific production, it is often fine-tuned according to the size of the die punch to make the produced fasteners more suitable for construction. need.
市场上的可微调模具冲头的紧固件冲压模具在使用中冲头一般为固定式设计,冲头与模具之间为刚性连接,无法根据冲压的紧固件的厚度尺寸进行额外调节,使得工厂在冲压同形状不同厚度的紧固件时对模具和冲压机的调节较为麻烦,为此,我们提出一种可微调模具冲头的紧固件冲压模具。Fastener stamping dies with fine-tuning die punches on the market are generally of fixed design in use, and the punch and die are rigidly connected. Additional adjustments cannot be made according to the thickness of the stamped fasteners, making It is difficult for factories to adjust the die and punching machine when punching fasteners of the same shape and different thicknesses. For this reason, we propose a fastener punching die that can fine-tune the die punch.
实用新型内容Utility model content
本实用新型的目的在于提供一种可微调模具冲头的紧固件冲压模具,以解决上述背景技术中提出的市场上的可微调模具冲头的紧固件冲压模具在使用中冲头一般为固定式设计,冲头与模具之间为刚性连接,无法根据冲压的紧固件的厚度尺寸进行额外调节,使得工厂在冲压同形状不同厚度的紧固件时对模具和冲压机的调节较为麻烦的问题。The purpose of this utility model is to provide a fastener stamping die capable of fine-tuning the die punch, in order to solve the problem of the above-mentioned background technology proposed in the market for the fastener stamping die with fine-tuning die punch, the punch is generally in use. Fixed design, the punch and the die are rigidly connected, and additional adjustments cannot be made according to the thickness of the stamped fasteners, making it more troublesome for the factory to adjust the die and punching machine when punching fasteners of the same shape and different thicknesses The problem.
为实现上述目的,本实用新型提供如下技术方案:一种可微调模具冲头的紧固件冲压模具,包括:In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fastener stamping die capable of fine-tuning the die punch, comprising:
底座,所述底座的上端固定有下模具,所述下模具远离底座的一端表面开设有冲压槽,所述底座靠近下模具的一端表面四角焊接有限位圈,所述限位圈的内部下表面铺设有垫圈,所述下模具远离底座的一侧设置有上模具;The base, the upper end of the base is fixed with a lower die, the surface of one end of the lower die away from the base is provided with a stamping groove, the end surface of the base close to the lower die is welded with a limit ring at four corners, and the inner lower surface of the limit ring is A gasket is laid, and the side of the lower mold away from the base is provided with an upper mold;
顶板,其固定在所述上模具的顶端,所述顶板的上表面嵌装有加固板,所述顶板的下表面四角固定有弹簧柱,所述顶板和加固板的中部贯穿有冲头,所述冲头远离顶板的一端外壁嵌装有调节螺柱,所述调节螺柱的另一端固定有顶柱。The top plate is fixed on the top end of the upper mold, the upper surface of the top plate is embedded with a reinforcing plate, the four corners of the lower surface of the top plate are fixed with spring columns, and the middle of the top plate and the reinforcing plate is penetrated with punches, so An adjusting stud is embedded in the outer wall of one end of the punch away from the top plate, and a top post is fixed on the other end of the adjusting stud.
优选的,所述底座的结构为工字型结构,所述上模具的下端表面与下模具的上端表面之间紧密贴合,且上模具与下模具的外形结构相吻合。Preferably, the structure of the base is an I-shaped structure, the lower end surface of the upper mold is closely fitted with the upper end surface of the lower mold, and the outer shape of the upper mold and the lower mold are consistent.
优选的,所述弹簧柱与限位圈之间构成弹性伸缩结构,且弹簧柱贯穿于限位圈的一侧外壁。Preferably, an elastic expansion and contraction structure is formed between the spring column and the limit ring, and the spring column penetrates one side outer wall of the limit ring.
优选的,所述顶柱通过调节螺柱与冲头之间构成伸缩结构,且顶柱与冲头的中轴线位置重合。Preferably, a telescopic structure is formed between the top column and the punch by adjusting the stud, and the position of the central axis of the top column and the punch is coincident.
优选的,所述上模具还设有:Preferably, the upper mold is also provided with:
开槽,其开设在所述上模具与顶板的连接处,且冲头贯穿于开槽的内部,所述冲头位于开槽内部的外壁焊接有挡板,所述挡板的下端表面固定有缓冲弹簧,且缓冲弹簧的另一端连接在所述开槽的内部下表面。The slot is opened at the connection between the upper die and the top plate, and the punch penetrates through the slot, the outer wall of the punch located in the slot is welded with a baffle plate, and the lower end surface of the baffle plate is fixed with a baffle plate. a buffer spring, and the other end of the buffer spring is connected to the inner lower surface of the slot.
优选的,所述冲头通过挡板和缓冲弹簧与上模具之间构成弹性伸缩结构,且挡板关于冲头的中轴线位置对称设置。Preferably, an elastic telescopic structure is formed between the punch head and the upper die through the baffle plate, the buffer spring, and the baffle plate is symmetrically arranged with respect to the central axis of the punch head.
优选的,所述冲头的下表面与开槽的内部下表面之间紧密贴合,且上模具与冲头之间相互垂直。Preferably, the lower surface of the punch is in close contact with the inner lower surface of the slot, and the upper die and the punch are perpendicular to each other.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.该可微调模具冲头的紧固件冲压模具设置有调节螺柱,其通过顶柱进行拧转,使调节螺柱在冲头中的长度可以进行调节,故此顶柱和冲头的间距可以根据调节螺柱旋出的圈数进行微调,便于调节配合所要冲压的紧固件的厚度。1. The stamping die for the fine-tuning die punch is provided with an adjusting stud, which is rotated through the top post, so that the length of the adjusting stud in the punch can be adjusted, so the distance between the top post and the punch can be adjusted. It can be fine-tuned according to the number of turns of the adjusting stud, which is convenient to adjust the thickness of the fastener to be punched.
2.所述上模具的下端表面与下模具的上端表面之间紧密贴合,且上模具与下模具的外形结构相吻合;设置的上模具和下模具可以根据冲压槽的形状结构和上模具的下表面的形状结构,以此冲压不同形状结构的紧固件;设置的弹簧柱在冲压模具进行冲压时伸入限位圈中,通过自身竖直结构能够防止上模具和下模具之间出现位置偏移,减少冲压的紧固件出现断层或厚度不均匀的情况。2. The lower end surface of the upper die and the upper end surface of the lower die are closely fitted, and the upper die and the lower die are matched in shape; The shape structure of the lower surface of the die is used to stamp fasteners with different shapes and structures; the spring column set extends into the limit ring when the stamping die is stamping, and the vertical structure can prevent the upper die and the lower die from appearing between the die. Position offset, reducing the occurrence of faults or uneven thickness of stamped fasteners.
3.设置的冲头能够较好的将冲压机传递的压力通过开槽结构传递给上模具,使上模具更好的对冲压槽进行做功;设置的冲头在向下做功时,首先下压使缓冲弹簧弹性形变,这部分力做功时力的变化为曲线变化,使紧固件在成形时受力变化更均匀,不易产生金属撕裂和断层的现象。3. The set punch can better transmit the pressure transmitted by the punching machine to the upper die through the slotted structure, so that the upper die can better perform work on the punching groove; when the set punch works downward, it first presses down The buffer spring is elastically deformed, and the force change is a curve change when this part of the force does work, so that the force change of the fastener is more uniform during forming, and it is not easy to cause metal tearing and fracture.
附图说明Description of drawings
图1为本实用新型冲压状态主视立体结构示意图;Fig. 1 is the front view three-dimensional structure schematic diagram of the stamping state of the utility model;
图2为本实用新型拆解状态立体结构示意图;Fig. 2 is a three-dimensional schematic diagram of the disassembled state of the utility model;
图3为本实用新型上模具与顶板部分剖视立体结构示意图;FIG. 3 is a schematic view of the three-dimensional structure of the upper mold and the top plate of the present utility model;
图4为本实用新型冲头部分剖视立体结构示意图。FIG. 4 is a schematic diagram of a partially sectional three-dimensional structure of the punch of the present invention.
图中:1、底座;2、下模具;3、限位圈;4、上模具;5、顶板;6、弹簧柱;7、冲头;8、调节螺柱;9、顶柱;10、垫圈;11、冲压槽;12、开槽;13、挡板;14、缓冲弹簧;15、加固板。In the picture: 1. Base; 2. Lower die; 3. Limit ring; 4. Upper die; 5. Top plate; 6. Spring column; 7. Punch; 8. Adjusting stud; 9. Top column; 10. Washer; 11. Stamping groove; 12. Slotting; 13. Baffle plate; 14. Buffer spring; 15. Reinforcing plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种可微调模具冲头的紧固件冲压模具,包括:底座1,底座1的结构为工字型结构,能更好的承受冲压时受到的压力,提升结构强度;底座1的上端固定有下模具2,下模具2远离底座1的一端表面开设有冲压槽11,冲压时冲压槽11内部和上模具4下表面进行除灰处理,减少紧固件表面可能出现的坑洼;底座1靠近下模具2的一端表面四角焊接有限位圈3,限位圈3的内部下表面铺设有垫圈10,下模具2远离底座1的一侧设置有上模具4;上模具4的下端表面与下模具2的上端表面之间紧密贴合,且上模具4与下模具2的外形结构相吻合;设置的上模具4和下模具2可以根据冲压槽11的形状结构和上模具4的下表面的形状结构,以此冲压不同形状结构的紧固件;顶板5,其固定在上模具4的顶端,顶板5的上表面嵌装有加固板15,加固板15用于对顶板5进行结构加强,使其对压力耐受程度更高,延长模具的使用寿命,顶板5的下表面四角固定有弹簧柱6;弹簧柱6与限位圈3之间构成弹性伸缩结构,且弹簧柱6贯穿于限位圈3的一侧外壁;设置的弹簧柱6在冲压模具进行冲压时伸入限位圈3中,通过自身竖直结构能够防止上模具4和下模具2之间出现位置偏移,减少冲压的紧固件出现断层或厚度不均匀的情况。1-4, the present utility model provides a technical solution: a stamping die for fasteners capable of fine-tuning the die punch, comprising: a
请参阅图3-4,一种可微调模具冲头的紧固件冲压模具,包括:顶板5和加固板15的中部贯穿有冲头7,且上模具4与冲头7之间相互垂直;冲头7远离顶板5的一端外壁嵌装有调节螺柱8,调节螺柱8的另一端固定有顶柱9,且顶柱9与冲头7的中轴线位置重合,顶柱9通过调节螺柱8与冲头7之间构成伸缩结构;设置的调节螺柱8通过顶柱9进行拧转,使调节螺柱8在冲头7中的长度可以进行调节,故此顶柱9和冲头7的间距可以根据调节螺柱8旋出的圈数进行微调,便于调节配合所要冲压的紧固件的厚度;开槽12,其开设在上模具4与顶板5的连接处,且冲头7贯穿于开槽12的内部;冲头7的下表面与开槽12的内部下表面之间紧密贴合,设置的开槽12内部嵌装有冲头7的下端部分,使得冲头7能够较好的将冲压机传递的压力通过开槽12结构传递给上模具4,使上模具4更好的对冲压槽11进行做功;冲头7位于开槽12内部的外壁焊接有挡板13,且挡板13关于冲头7的中轴线位置对称设置,挡板13的下端表面固定有缓冲弹簧14,冲头7通过挡板13和缓冲弹簧14与上模具4之间构成弹性伸缩结构;设置的冲头7在向下做功时,首先下压使缓冲弹簧14弹性形变,这部分力做功时力的变化为曲线变化,使紧固件在成形时受力变化更均匀,不易产生金属撕裂和断层的现象;且缓冲弹簧14的另一端连接在开槽12的内部下表面。Please refer to FIGS. 3-4 , a stamping die for fasteners capable of fine-tuning the die punch, including: a
工作原理:对于这类的可微调模具冲头的紧固件冲压模具,首先将该冲压模具的底座1固定在冲压机工作台上,使底座1及其上端固定的下模具2在预定位置稳定放置不会晃动,再通过顶柱9拧动冲头7内的调节螺柱8,对调节螺柱8伸出冲头7的长度进行调节,以此根据所要冲压成型的紧固件的厚度调节冲头7下压的行程,随后将顶柱9固定在冲压机的冲压端,冲头7下端嵌装在上模具4和顶板5连接处开设的开槽12中,冲头7位于开槽12内的部分的外壁对称固定有挡板13,挡板13的下端固定有缓冲弹簧14,且缓冲弹簧14的下端连接在开槽12的内部下表面,这使得冲头7在向下做功时首先对缓冲弹簧14做功,受缓冲弹簧14的弹性形变影响,使得冲压初始阶段的下压力大小为曲线变化,减小冲压的紧固件在初始变形阶段刚性断裂的可能性,最后下模具2通过冲压槽11和上模具4下端匹配冲压结构的压力下,使紧固件在冲压槽11中成型,且冲压过程中顶板5下端四角的弹簧柱6深入底座1上端四角的限位圈3中,用于防止上下模具2在冲压过程中发生偏移,且冲压过程中受弹簧柱6和限位圈3中垫圈10的缓冲作用,使得冲压过程更稳定平滑,顶板5上端嵌装的加固板15用于提升顶板5的结构强度,使其承受冲击的抵抗力更强,延长模具的使用寿命。Working principle: For this type of fastener stamping die that can fine-tune the die punch, firstly fix the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115488958A (en) * | 2022-08-16 | 2022-12-20 | 四川泛华航空仪表电器有限公司 | A stamping device for forming porous parts of fluoroplastic film |
| CN116618527A (en) * | 2023-04-23 | 2023-08-22 | 国邦电子科技(江苏)有限公司 | Adjustable resistance stamping die and adjusting method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115488958A (en) * | 2022-08-16 | 2022-12-20 | 四川泛华航空仪表电器有限公司 | A stamping device for forming porous parts of fluoroplastic film |
| CN116618527A (en) * | 2023-04-23 | 2023-08-22 | 国邦电子科技(江苏)有限公司 | Adjustable resistance stamping die and adjusting method thereof |
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