CN216172244U - A kind of reaction equipment for preparing polyaluminum chloride using bauxite tailings - Google Patents
A kind of reaction equipment for preparing polyaluminum chloride using bauxite tailings Download PDFInfo
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- CN216172244U CN216172244U CN202121891328.9U CN202121891328U CN216172244U CN 216172244 U CN216172244 U CN 216172244U CN 202121891328 U CN202121891328 U CN 202121891328U CN 216172244 U CN216172244 U CN 216172244U
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Abstract
Description
技术领域technical field
本实用新型涉及聚合氯化铝生产设备领域,尤其涉及一种利用铝土矿尾矿制备聚合氯化铝用反应设备。The utility model relates to the field of polyaluminum chloride production equipment, in particular to a reaction equipment for preparing polyaluminum chloride by utilizing bauxite tailings.
背景技术Background technique
聚合氯化铝(PAC)是一种无机物,一种新兴净水材料、无机高分子混凝剂,简称聚铝;对水中胶体和颗粒物具有高度电中和及桥联作用,并可强力去除微有毒物及重金属离子,性状稳定。由于氢氧根离子的架桥作用和多价阴离子的聚合作用,生产出来的聚合氯化铝是相对分子质量较大、电荷较高的无机高分子水处理药剂。Polyaluminum chloride (PAC) is an inorganic substance, a new water purification material and inorganic polymer coagulant, referred to as polyaluminum; it has a high degree of electrical neutralization and bridging effect on colloids and particles in water, and can be strongly removed. Micro toxic and heavy metal ions, stable properties. Due to the bridging effect of hydroxide ions and the polymerization of polyvalent anions, the produced polyaluminum chloride is an inorganic polymer water treatment agent with relatively large molecular weight and high electric charge.
我国的铝土矿资源十分丰富,在进行铝土矿选矿过程中多会进行脱硅、脱硫、除杂等方法进行;选矿后会有大量尾矿留存,那么如何进行尾矿处理、铝土矿尾矿综合利用都成为选矿之后的重要问题。my country's bauxite resources are very rich. In the process of bauxite beneficiation, methods such as desiliconization, desulfurization, and impurity removal are often carried out. Comprehensive utilization of tailings has become an important issue after beneficiation.
中国专利CN110156058A公开了一种利用铝土矿尾矿制备净水剂聚合氯化铝的方法,包括将铝土矿尾矿粉磨后焙烧,然后进行酸浸,待铝土矿尾矿与酸完全反应后,过滤沉淀,加入碳酸钙调节pH值的步骤;该方法利用铝土矿尾矿来制备聚合氯化铝,实现了铝土矿尾矿的综合利用。Chinese patent CN110156058A discloses a method for preparing water purifying agent polyaluminum chloride by using bauxite tailings, which includes roasting the bauxite tailings after grinding, and then performing acid leaching. After the reaction, filtering and precipitation, adding calcium carbonate to adjust the pH value; the method utilizes bauxite tailings to prepare polyaluminum chloride, and realizes the comprehensive utilization of bauxite tailings.
中国专利CN206965736U公开了一种聚合氯化铝制备用酸溶搪玻璃反应设备,该专利为酸溶制备聚合氯化铝的专用设备,能够实现一台设备制备合格产品,而且能够实现自动化监测和控制;但是也存在一定的缺陷,比如:Chinese patent CN206965736U discloses an acid-dissolved glass-lined reaction equipment for the preparation of polyaluminum chloride. This patent is a special equipment for the preparation of polyaluminum chloride by acid dissolution, which can realize the preparation of qualified products with one equipment, and can realize automatic monitoring and control. ; But there are also some defects, such as:
第一:没有对反应产生的尾气进行处理,如果直接排放会污染环境;First: the tail gas generated by the reaction is not treated, and if it is directly discharged, it will pollute the environment;
第二:滤板为可更换滤芯结构,需要经常更换,费用较高。Second: the filter plate is a replaceable filter element structure, which needs to be replaced frequently, and the cost is high.
实用新型内容Utility model content
本实用新型的目的是克服现有技术的缺点,提供一种结构设计合理,对尾气集中收集处理,过滤单元无需经常更换的一种利用铝土矿尾矿制备聚合氯化铝用反应设备。The purpose of the utility model is to overcome the shortcomings of the prior art, and to provide a kind of reaction equipment for preparing polyaluminum chloride using bauxite tailings, which has a reasonable structure design, centrally collects and processes the tail gas, and does not need to replace the filter unit frequently.
为实现上述实用新型目的,本实用新型的技术方案是:For realizing the above-mentioned purpose of the utility model, the technical scheme of the present utility model is:
一种利用铝土矿尾矿制备聚合氯化铝用反应设备,包括釜体,所述釜体顶部设置进料管和进液管;所述釜体内设置隔板将釜体内分隔成上部的反应区和下部的过滤区,所述隔板为中间高四周低的锥形,所述釜体内设置搅拌轴,所述搅拌轴穿过隔板中心后与过滤区内的轴承可转动连接,所述搅拌轴上端与设置在釜体上方的驱动电机连接,所述搅拌轴侧壁位于反应区内的部分设置第一搅拌桨;所述隔板外侧边缘沿周向设置若干放料管,所述放料管上设置第一电磁阀;所述反应区外壁设置加热夹套,所述釜体顶部还设置尾气回收管,所述尾气回收管与回收釜连接,所述过滤区底部设置出料管和反冲洗管,所述出料管上设置第二电磁阀,所述反冲洗管上设置反冲洗泵。A reaction equipment for preparing polyaluminum chloride by using bauxite tailings, comprising a kettle body, a feed pipe and a liquid inlet pipe are arranged on the top of the kettle body; In the filtration area of the filtration area and the lower part, the baffle plate is a conical shape with a high middle and a low circumference, and a stirring shaft is arranged in the kettle body. The upper end of the stirring shaft is connected with the drive motor arranged above the kettle body, and the part of the side wall of the stirring shaft located in the reaction zone is provided with a first stirring paddle; A first solenoid valve is arranged on the material pipe; a heating jacket is arranged on the outer wall of the reaction zone, a tail gas recovery pipe is also arranged on the top of the kettle body, and the tail gas recovery pipe is connected with the recovery kettle, and a discharge pipe and a discharge pipe are arranged at the bottom of the filter zone. A backwashing pipe is provided with a second solenoid valve on the discharge pipe, and a backwashing pump is provided on the backwashing pipe.
作为优选,所述过滤区内设置倒锥形过滤单元;所述搅拌轴侧壁位于过滤区内的部分设置第二搅拌桨,所述第二搅拌桨位于过滤单元上方。Preferably, an inverted conical filter unit is arranged in the filtering zone; a second stirring paddle is arranged on the part of the side wall of the stirring shaft located in the filtering zone, and the second stirring paddle is located above the filtering unit.
作为优选,所述过滤单元包括从上至下依次贴合设置的上过滤网、滤膜和下过滤网。Preferably, the filter unit includes an upper filter screen, a filter membrane and a lower filter screen which are arranged in sequence from top to bottom.
作为优选,所述过滤单元上方沿周向均匀设置若干抽吸盘组,所述抽吸盘组内沿过滤单元径向均匀设置若干抽吸盘,所述抽吸盘与设置在过滤单元中心的抽吸管侧壁连通,所述抽吸管上端封闭且抽吸管上端与轴承固定连接,下端穿出过滤区底部后与抽吸总管连接,所抽吸总管上设置抽吸泵。Preferably, several suction disk groups are evenly arranged above the filter unit along the circumferential direction, and several suction disk groups are evenly arranged in the suction disk group along the radial direction of the filter unit. The side wall of the suction pipe is connected, the upper end of the suction pipe is closed, the upper end of the suction pipe is fixedly connected with the bearing, and the lower end passes through the bottom of the filter area and is connected with the suction main pipe, and the suction main pipe is provided with a suction pump.
作为优选,所述隔板底面沿隔板周向均匀设置若干电加热管。Preferably, a plurality of electric heating tubes are evenly arranged on the bottom surface of the separator along the circumferential direction of the separator.
作为优选,所述加热管上套设保护罩。Preferably, a protective cover is sleeved on the heating pipe.
作为优选,所述反应区内上部、中部和下部分别设置第一温度感应器、第二温度感应器和第三温度感应器。Preferably, a first temperature sensor, a second temperature sensor and a third temperature sensor are respectively arranged in the upper part, the middle part and the lower part of the reaction zone.
作为优选,所述进液管上设置计量泵。Preferably, a metering pump is provided on the liquid inlet pipe.
作为优选,所述过滤单元上方还设置液位传感器。Preferably, a liquid level sensor is also arranged above the filter unit.
作为优选,所述回收釜内顶部还设置喷淋装置。Preferably, a spray device is also provided on the top of the recovery kettle.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
第一:集反应与过滤于一体,设备占地面积小,投入费用少;First: it integrates reaction and filtration, the equipment occupies a small area and the investment cost is low;
第二:设置尾气回收管和回收釜,避免尾气直接排放污染环境;Second: set up exhaust gas recovery pipes and recovery kettles to avoid direct emission of exhaust gas to pollute the environment;
第三:过滤区内设置过滤单元,利用上过滤网和下过滤网保护中间的滤膜,防止反冲洗抽吸时对滤膜造成的损伤,延长滤膜的使用寿命,同时设置上过滤网和下过滤网对滤膜起支撑作用,避免长时间使用后滤膜松脱或滤膜下垂;Third: a filter unit is set up in the filter area, the upper filter screen and the lower filter screen are used to protect the filter membrane in the middle, to prevent the damage to the filter membrane during backwashing and suction, and to prolong the service life of the filter membrane. The lower filter screen supports the filter membrane to prevent the filter membrane from loosening or sagging after long-term use;
第四:长时间使用后,通过反冲洗管进水,对滤膜进行反冲洗,而后利用抽吸盘和抽吸管对滤膜进行清洗,能够延长滤膜的使用寿命,无需经常更换,节约成本;Fourth: after long-term use, the filter membrane is backwashed by feeding water through the backwash tube, and then the filter membrane is cleaned by the suction disc and suction tube, which can prolong the service life of the filter membrane, and does not need to be replaced frequently, saving cost;
第五:在隔板底面设置电加热管,与加热夹套配合能够对反应区内的物料进行全方位的加热,同时利用分别设置在反应区上部、中部及下部的第一温度感应器、第二温度感应器和第三温度感应器来检测反应区内的不同部位的温度,能够精确控制反应的温度。Fifth: an electric heating tube is arranged on the bottom surface of the separator, and in cooperation with the heating jacket, the materials in the reaction zone can be heated in all directions. The second temperature sensor and the third temperature sensor are used to detect the temperature of different parts in the reaction zone, which can precisely control the temperature of the reaction.
附图说明Description of drawings
图1为本实用新型结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图中:10是釜体、11是进料管、12是进液管、13是隔板、13.1是放料管、13.2是第一电磁阀、14是电加热管、15是保护罩、16是加热夹套、17是尾气回收管、20是反应区、30是过滤区、31是出料管、32是第二电磁阀、40是搅拌轴、41是驱动电机、42是第一搅拌桨、43是第二搅拌桨、50是轴承、60是回收釜、61是喷淋装置、70是过滤单元、71是上过滤网、72是滤膜、73是下过滤网、80是抽吸盘组、81是抽吸盘、82是抽吸管、83是抽吸总管、84是抽吸泵、90是第一温度感应器、91是第二温度感应器、92是第三温度感应器、93是液位传感器。In the figure: 10 is the kettle body, 11 is the feeding pipe, 12 is the liquid feeding pipe, 13 is the separator, 13.1 is the discharging pipe, 13.2 is the first solenoid valve, 14 is the electric heating pipe, 15 is the protective cover, 16 is heating jacket, 17 is exhaust gas recovery pipe, 20 is reaction zone, 30 is filter zone, 31 is discharge pipe, 32 is second solenoid valve, 40 is stirring shaft, 41 is driving motor, 42 is first stirring paddle , 43 is the second stirring paddle, 50 is the bearing, 60 is the recovery kettle, 61 is the spray device, 70 is the filter unit, 71 is the upper filter screen, 72 is the filter membrane, 73 is the lower filter screen, 80 is the suction disc group, 81 is a suction plate, 82 is a suction pipe, 83 is a suction manifold, 84 is a suction pump, 90 is a first temperature sensor, 91 is a second temperature sensor, 92 is a third temperature sensor, 93 is a liquid level sensor.
具体实施方式Detailed ways
下面将结合附图对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
一种利用铝土矿尾矿制备聚合氯化铝用反应设备,包括釜体10,所述釜体10顶部设置进料管11和进液管12;所述釜体10内设置隔板13将釜体10内分隔成上部的反应区20和下部的过滤区30,所述隔板13为中间高四周低的锥形,所述釜体10内设置搅拌轴40,所述搅拌轴40穿过隔板13中心后与过滤区30内的轴承50可转动连接,所述搅拌轴40上端与设置在釜体10上方的驱动电机41连接,所述搅拌轴40侧壁位于反应区20内的部分设置第一搅拌桨42;所述隔板13外侧边缘沿周向设置若干放料管13.1,所述放料管13.1上设置第一电磁阀13.2;所述反应区20外壁设置加热夹套16,所述釜体10顶部还设置尾气回收管17,所述尾气回收管17与回收釜60连接,所述过滤区30底部设置出料管31和反冲洗管(图中未画出),所述出料管31上设置第二电磁阀32,所述反冲洗管上设置反冲洗泵(图中未画出)。A reaction equipment for preparing polyaluminum chloride by using bauxite tailings, comprising a
作为优选,所述过滤区30内设置倒锥形过滤单元70;所述搅拌轴40侧壁位于过滤区30内的部分设置第二搅拌桨43,所述第二搅拌桨43位于过滤单元70上方。Preferably, an inverted
作为优选,所述过滤单元70包括从上至下依次贴合设置的上过滤网71、滤膜72和下过滤网73。Preferably, the
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| CN202121891328.9U CN216172244U (en) | 2021-08-13 | 2021-08-13 | A kind of reaction equipment for preparing polyaluminum chloride using bauxite tailings |
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