CN216154971U - Special equipment for feeding and discharging section bars - Google Patents

Abstract

The utility model belongs to the technical field of section bar production equipment, and particularly relates to special equipment for feeding and discharging section bars. The device comprises a fixed guide rail, two travelling mechanisms, a lifting mechanism, a transmission mechanism, a material sucking and discharging mechanism, a detection mechanism and an electric control system; a connecting beam is arranged between the two travelling mechanisms and is perpendicular to the moving direction of the section; the traveling mechanism is matched with the fixed guide rail in a rolling way; the lifting mechanism and the transmission mechanism are arranged on the connecting beam; the transmission mechanism is fixed on the connecting beam and used for controlling the lifting of the lifting mechanism; the material sucking and discharging mechanism is positioned below the connecting cross beam and is fixedly connected with the bottom of the lifting mechanism; the electric control system is arranged on the travelling mechanism and used for controlling the operation of the whole feeding and discharging equipment; this equipment can carry out unloading transport, process automation on the section bar of polytypic specification, and the section bar is implemented simultaneously to many bundles, greatly reduced workman intensity of labour.

Description

Special equipment for feeding and discharging section bars

Technical Field

The utility model belongs to the technical field of section bar production equipment, and particularly relates to special equipment for feeding and discharging section bars.

Background

At present, most of sectional materials are produced in a manual series connection mode, the sectional materials are bundled into a single dispersed state by a plurality of bundles after being shaped, and at the moment, if the shaped sectional materials are conveyed to a blanking framing structure manually, the shaped sectional materials are disordered, the labor intensity of workers is high, the working efficiency is low, and the next procedure is not facilitated to be unfolded.

SUMMERY OF THE UTILITY MODEL

In view of the above problems in the prior art, the utility model provides a special device for feeding and discharging profiles.

The technical scheme of the utility model is as follows:

a special device for feeding and discharging section bars comprises a fixed guide rail, two traveling mechanisms, a lifting mechanism, a transmission mechanism, a material sucking and discharging mechanism, a detection mechanism and an electrical control system;

a connecting beam is arranged between the two travelling mechanisms and is perpendicular to the moving direction of the section; the traveling mechanism is matched with the fixed guide rail in a rolling manner, so that the transverse traveling of the automatic molding material feeding equipment is completed; the detection mechanism is arranged on the travelling mechanism and used for acquiring in-place feedback detection signals;

the lifting mechanism and the transmission mechanism are arranged on the connecting cross beam; the transmission mechanism is fixed on the connecting beam and used for controlling the lifting of the lifting mechanism; the material sucking and discharging mechanism is positioned below the connecting cross beam and is fixedly connected with the bottom of the lifting mechanism, so that the material sucking and discharging mechanism is driven by the lifting mechanism to ascend or descend;

the electric control system is arranged on the travelling mechanism and used for controlling the operation of the whole feeding and discharging equipment; the electric control system can control the electromagnet on the suction and discharge mechanism to magnetize and demagnetize, so that the section bar is sucked and released.

Furthermore, the connecting beam comprises a beam structural part, a chain supporting and guiding mechanism and a chain; the chain support guide mechanism is fixedly arranged on the cross beam structural member and used for guiding and supporting the chain.

Furthermore, the walking mechanism comprises a walking wheel, a connecting upright post, a walking transmission mechanism and a walking power mechanism; the two fixed guide rails are symmetrically positioned at the outer side of the section shaping mechanism; and each fixed guide rail is provided with a connecting upright post, the bottom of each connecting upright post is provided with two groups of travelling wheels and a travelling power mechanism, and the travelling power mechanism drives four groups of travelling wheels to roll on the fixed guide rails through a travelling transmission mechanism so as to finish the transverse travelling of the automatic molding material feeding machine.

Furthermore, the walking mechanism also comprises a balancing weight; the connecting upright post is provided with a vertical guide box, and the balancing weight can move up and down in the guide box; the connecting beam comprises a beam structural member horizontally connected between the traveling mechanisms on the two sides, a plurality of chains which are distributed on the beam structural member at equal intervals, a supporting guide mechanism and an open-loop chain, one end of each chain is connected with the lifting mechanism, and the other end of each chain is fixed with the balancing weight through the supporting guide mechanism, so that the chains can drive the balancing weight to move up and down along the guide box along with the lifting of the lifting mechanism.

Furthermore, the lifting mechanism comprises a left upright post bracket and a right upright post bracket which are arranged in a bilateral symmetry manner, and the bottoms of the left upright post bracket and the right upright post bracket are fixedly connected with the material sucking and discharging mechanism; chain connecting components fixed with the tail ends of the chains are arranged on the two upright supports, vertical linear guide rails and racks are arranged on one sides, opposite to the two upright supports, of the two upright supports, and sliding blocks fixed on the transmission mechanism are arranged on the linear guide rails.

Furthermore, the walking mechanism also comprises a buffer part, and the buffer part is positioned on the connecting upright post; the buffer part comprises buffer columns and guide wheels, and the buffer columns are made of hard rubber; the guide wheels are arranged on two sides of the fixed guide rail.

Furthermore, the transmission mechanism comprises a connecting support, a transmission shaft, a power mechanism, a mounting plate and a gear; the power mechanism is arranged at the center of the transmission shaft, and connecting supports are symmetrically arranged at two sides of the power mechanism; the bottom of the connecting support is fixed with the connecting cross beam, the side wall of the connecting support is connected with the mounting plate, a sliding block is fixedly mounted on the mounting plate, and the sliding block is in sliding fit with the linear guide rail; the gear is arranged at the tail end of the transmission shaft and is meshed with the rack on the lifting mechanism, so that the gear can drive the rack to move up and down when rotating.

Furthermore, the sucking and discharging mechanism comprises a connecting seat fixed at the bottom of the lifting mechanism, a plurality of sliding plate grooves are formed in the bottom of the connecting seat, transition seats are connected in the sliding plate grooves in a sliding mode, and the transition seats can slide to proper positions on the connecting seat according to the types of the suction profiles and are fixed;

the material sucking and discharging mechanism also comprises a material sucking installation box and a material sucking magnet; the material suction installation box is fixedly connected with the bottom of the transition seat; the material sucking magnet is positioned at the bottom of the material sucking buffer mechanism.

Furthermore, the material sucking and discharging mechanism further comprises a material sucking and discharging detection mechanism arranged on one side of the transition seat, and the material sucking and discharging detection mechanism judges whether the workpiece exists or not when the workpiece is sucked and discharged each time and transmits a signal to the electric control system.

Furthermore, the material sucking and buffering mechanism is provided with a plurality of springs on the lower side of the material sucking and buffering box, and vertical buffering is performed when the sectional materials are sucked and released through compression of the springs.

Compared with the prior art, the utility model has the beneficial effects that:

by arranging the travelling mechanism, the lifting mechanism, the transmission mechanism and the sucking and discharging mechanism, the multi-model section bar feeding and discharging device can carry out feeding and discharging transportation and process automation on the section bars with various specifications under the control of the electric automatic control system, and simultaneously implement multi-bundle section bars, thereby greatly reducing the labor intensity of workers, having safe and simple operation, reducing the operation noise, improving the working environment and improving the overall production efficiency.

Drawings

FIG. 1 is a schematic view of the overall structure of the special apparatus for feeding and discharging a section bar of the present invention;

FIG. 2 is a schematic view of a traveling mechanism according to the present invention;

FIG. 3 is a schematic view of a connecting beam of the present invention;

FIG. 4 is a schematic view of the lift mechanism of the present invention;

FIG. 5 is a schematic view of the transmission mechanism of the present invention;

FIG. 6 is a schematic view of the material sucking and discharging mechanism of the present invention.

In the figure:

1. fixing the guide rail; 2. a traveling mechanism; 2-1, buffer column; 2-2, a guide wheel; 2-3, walking wheels; 2-4, connecting the upright posts; 2-5, a balancing weight; 2-6, a walking transmission mechanism; 2-7, a walking power mechanism; 2-8, a guide box; 3. connecting the cross beam; 3-1, a beam structural member; 3-2, supporting a guide mechanism by a chain; 3-3, a chain; 4. a lifting mechanism; 4-1, a chain connecting component; 4-2, a left upright post bracket; 4-3, a right upright post bracket; 4-4, linear guide rail; 4-5, a sliding block; 4-6, a rack; 4-7, a limiting component; 5. a transmission mechanism; 5-1, connecting a support; 5-2, a transmission shaft; 5-3, a bearing with a seat; 5-4, a power mechanism; 5-5, a coupler; 5-6, bearing mounting seats; 5-7, mounting a plate; 5-8, gears; 6. a material sucking and discharging mechanism; 6-1, a suction and discharge detection mechanism; 6-2, a connecting seat; 6-3, a transition seat; 6-4, sucking and installing a box; 6-5, a material sucking buffer mechanism; 6-6, a material sucking magnet; 7. a detection mechanism; 8. an electrical control system; 9. and (3) a section bar.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

The utility model discloses special equipment for feeding and discharging section bars, which comprises a fixed guide rail 1, a traveling mechanism 2, a connecting beam 3, a lifting mechanism 4, a transmission mechanism 5, a suction and discharge mechanism 6, a detection mechanism 7 and an electric control system 8, wherein the fixed guide rail is arranged on the fixed guide rail;

specifically, the walking mechanism 2 comprises a buffering part, walking wheels 2-3, connecting columns 2-4, balancing weights 2-5, a walking transmission mechanism 2-6 and a walking power mechanism 2-7; each fixed guide rail is provided with a connecting upright post 2-4, the bottom of each connecting upright post 2-4 is provided with two groups of travelling wheels 2-3 and a travelling power mechanism 2-7, and the travelling power mechanism 2-7 drives the four groups of travelling wheels 2-3 to roll on the fixed guide rail through a travelling transmission mechanism 2-6 to finish the transverse travelling of the automatic molding material feeding equipment; the detection mechanism 7 is arranged on the travelling mechanism 2 and used for acquiring in-place feedback detection signals;

the connecting upright post 2-4 is provided with a vertical guide box 2-8, and the balancing weight 2-5 can move up and down in the guide box 2-8; a connecting beam 3 is arranged between the two connecting upright columns 2-4 and is perpendicular to the moving direction of the section bar; the connecting beam 3 comprises a beam structural part 3-1 horizontally connected between the traveling mechanisms 2 on the two sides, a plurality of chain supporting and guiding mechanisms 3-2 distributed on the beam structural part 3-1 at equal intervals and an open-loop chain 3-3, one end of the chain 3-3 is connected with the lifting mechanism 4, and the other end of the chain is fixed with the balancing weight 2-5 through the chain supporting and guiding mechanism 3-2, so that the chain 3-3 can drive the balancing weight 2-5 to move up and down along the guiding box 2-8 along with the lifting of the lifting mechanism.

The buffer part is positioned on the connecting upright post 2-4 and comprises a buffer column 2-1 and a guide wheel 2-2, and the buffer column 2-1 is made of hard rubber so as to prevent the walking mechanism from colliding with other equipment during walking; the guide wheels 2-2 are arranged on two sides of the fixed guide rail, so that the phenomena of rail deviation and rail gnawing in the walking process of the equipment are avoided;

the connecting beam 3 comprises a beam structural part 3-1, a chain support guide mechanism 3-2 and a chain 3-3; the chain supporting and guiding mechanism 3-2 is fixedly arranged on the beam structural part 3-1.

The lifting mechanism 4 is arranged on the connecting beam 3, the lifting mechanism 4 comprises a left upright post bracket 4-2 and a right upright post bracket 4-3 which are arranged in bilateral symmetry, and the bottoms of the left and right upright post brackets are fixedly connected with the material sucking and discharging mechanism 6 through bolts; chain connecting components 4-1 fixed with the tail ends of the chains are arranged on the two upright post supports, vertical linear guide rails 4-4 and racks 4-6 are arranged on one sides of the two upright post supports opposite to each other, sliding blocks 4-5 fixed on a transmission mechanism 5 are arranged on the linear guide rails 4-4, and limiting components 4-7 for preventing the sliding blocks from being separated are arranged at the top and the bottom of the linear guide rails 4-4.

The transmission mechanism 5 comprises a connecting support 5-1, a transmission shaft 5-2, a bearing with a seat 5-3, a power mechanism 5-4, a coupler 5-5, a bearing mounting seat 5-6, a mounting plate 5-7 and a gear 5-8. The power mechanism 5-4, the bearing mounting seat 5-6 and the connecting support 5-1 are fixedly arranged on the connecting beam. The power mechanism 5-4 is arranged at the center of the transmission shaft 5-2, and bearings 5-3 with seats and connecting supports 5-1 are symmetrically arranged on two sides of the power mechanism 5-4; the bottom of the connecting support 5-1 is fixed with the connecting beam 3, the side wall of the connecting support 5-1 is connected with the mounting plate 5-7, the mounting plate 5-7 is fixedly provided with the sliding block 4-5, and the sliding block 4-5 is in sliding fit with the linear guide rail 4-4. The gear 5-8 is installed at the tail end of the transmission shaft 5-2 and meshed with the rack 4-6 on the lifting mechanism 4, so that the rack can be driven to move up and down when the gear rotates, and the linear guide rail and the whole lifting mechanism 4 also move up and down due to the fact that the rack is fixed with the upright post bracket, the chain is driven to retract and release, and the balancing weight can ascend and descend. The motor of the power mechanism 5-4 needs a larger counterweight force when lifting the section bar, and the lifting torque is also larger; when the section bar is lifted, the lifting mechanism 4 descends, the chain is loosened, and the balancing weight 2-5 descends, so that the starting torque required by the motor when the section bar is lifted is smaller and more labor-saving. If there is not the balancing weight, the motor promotes the drive power that the section bar needs and is bigger, and the moment of torsion is also bigger.

The material sucking and discharging mechanism 6 comprises a connecting seat 6-2 fixed at the bottom of the lifting mechanism 4, a plurality of sliding plate grooves are processed at the bottom of the connecting seat 6-2, transition seats 6-3 are connected in the sliding plate grooves in a sliding mode, and the transition seats can slide to proper positions on the connecting seat according to the types of the sucked section bars and are fixed;

the material sucking and discharging mechanism further comprises a material sucking installation box 6-4, a material sucking buffering mechanism 6-5 and a material sucking magnet 6-6; the material suction installation box 6-4 is fixedly connected with the bottom of the transition seat 6-3 through a bolt; the material suction buffering mechanism 6-5 is provided with a plurality of springs at the lower side 6-4 of the material suction installation box, and vertical buffering is performed during the action of sucking and releasing the section bars through the compression of the springs. The material absorbing magnet 6-6 is positioned at the bottom of the material absorbing buffer mechanism 6-5, and the electric control system 8 can control the magnetization and demagnetization of the electromagnet on the material absorbing and discharging mechanism, so that the section material is absorbed and released. The material sucking and discharging mechanism 6 also comprises a material sucking and discharging detection mechanism 6-1 arranged on one side of the transition seat 6-3, and the material sucking and discharging detection mechanism 6-1 judges whether the workpiece exists or not when the workpiece is sucked and discharged each time and transmits a signal to the electrical control system 8.

The working method of the special equipment for feeding and discharging the section comprises the following steps:

s1, the electric control system 8 sends out signals, the special section material feeding and discharging equipment moves to a material taking position on a fixed guide rail through the traveling mechanism 2, the detection mechanism 7 receives in-position feedback detection signals, and the electric control system 8 controls the equipment to stop moving to finish moving actions before material taking;

s2, the transmission mechanism 5 transmits power to the lifting mechanism 4, and the lifting mechanism 4 moves downwards to the height of the material taking position;

s3, the electric control system 8 sends a signal, the suction and discharge mechanism 6 sucks the section bar 9, and then the lifting mechanism 4 is driven by the power mechanism 5-4 to ascend to the highest point to finish the suction action;

s4, the electrical control system 8 sends out signals, the special equipment for feeding and discharging the sectional materials moves to a framing station on a fixed guide rail through the traveling mechanism 2, the detection mechanism 7 receives in-place feedback detection signals, and the electrical control system 8 controls the equipment to stop moving to finish moving actions before discharging;

s5, sending a signal by the electric control system 8, and driving the material sucking and discharging mechanism 6 to descend to the height required by discharging by the lifting mechanism 4;

s6, sending a signal by the electric control system 8, and lifting and returning the section bar after the section bar is placed on a framing station by the suction and discharge mechanism 6; and (5) circulating and reciprocating.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.

Claims (10)

1. The utility model provides a unloading professional equipment on section bar which characterized in that: the device comprises a fixed guide rail, two travelling mechanisms, a lifting mechanism, a transmission mechanism, a material sucking and discharging mechanism, a detection mechanism and an electric control system;

a connecting beam is arranged between the two travelling mechanisms and is perpendicular to the moving direction of the section; the traveling mechanism is matched with the fixed guide rail in a rolling manner, so that the transverse traveling of the automatic molding material feeding equipment is completed; the detection mechanism is arranged on the travelling mechanism and used for acquiring in-place feedback detection signals;

the lifting mechanism and the transmission mechanism are arranged on the connecting cross beam; the transmission mechanism is fixed on the connecting beam and used for controlling the lifting of the lifting mechanism; the material sucking and discharging mechanism is positioned below the connecting cross beam and is fixedly connected with the bottom of the lifting mechanism, so that the material sucking and discharging mechanism is driven by the lifting mechanism to ascend or descend;

the electric control system is arranged on the travelling mechanism and used for controlling the operation of the whole feeding and discharging equipment; and the electric control system controls the magnetization and demagnetization of the electromagnet on the material sucking and discharging mechanism, so that the section material is sucked and released.

2. The special equipment for feeding and discharging profiles as claimed in claim 1, wherein: the connecting beam comprises a beam structural part, a chain support guide mechanism and a chain; the chain support guide mechanism is fixedly arranged on the cross beam structural member and used for guiding and supporting the chain.

3. The special equipment for feeding and discharging profiles as claimed in claim 1, wherein: the walking mechanism comprises walking wheels, a connecting upright post, a walking transmission mechanism and a walking power mechanism; the two fixed guide rails are symmetrically positioned at the outer side of the section shaping mechanism; and each fixed guide rail is provided with a connecting upright post, the bottom of each connecting upright post is provided with two groups of travelling wheels and a travelling power mechanism, and the travelling power mechanism drives four groups of travelling wheels to roll on the fixed guide rails through a travelling transmission mechanism so as to finish the transverse travelling of the automatic molding material feeding machine.

4. The special equipment for feeding and discharging profiles as claimed in claim 3, wherein: the walking mechanism further comprises a balancing weight; the connecting upright post is provided with a vertical guide box, and the balancing weight can move up and down in the guide box; the connecting beam comprises a beam structural member horizontally connected between the traveling mechanisms on the two sides, a plurality of chains which are distributed on the beam structural member at equal intervals, a supporting guide mechanism and an open-loop chain, one end of each chain is connected with the lifting mechanism, and the other end of each chain is fixed with the balancing weight through the supporting guide mechanism, so that the chains can drive the balancing weight to move up and down along the guide box along with the lifting of the lifting mechanism.

5. The special equipment for feeding and discharging profiles as claimed in claim 4, wherein: the lifting mechanism comprises a left upright post bracket and a right upright post bracket which are arranged in bilateral symmetry, and the bottoms of the left upright post bracket and the right upright post bracket are fixedly connected with the material sucking and discharging mechanism; chain connecting components fixed with the tail ends of the chains are arranged on the two upright supports, vertical linear guide rails and racks are arranged on one sides, opposite to the two upright supports, of the two upright supports, and sliding blocks fixed on the transmission mechanism are arranged on the linear guide rails.

6. The special equipment for feeding and discharging profiles as claimed in claim 3, wherein: the walking mechanism further comprises a buffering part, and the buffering part is positioned on the connecting upright post; the buffer part comprises buffer columns and guide wheels, and the buffer columns are made of hard rubber; the guide wheels are arranged on two sides of the fixed guide rail.

7. The special equipment for feeding and discharging profiles as claimed in claim 5, wherein: the transmission mechanism comprises a connecting support, a transmission shaft, a power mechanism, an installation plate and a gear; the power mechanism is arranged at the center of the transmission shaft, and connecting supports are symmetrically arranged at two sides of the power mechanism; the bottom of the connecting support is fixed with the connecting cross beam, the side wall of the connecting support is connected with the mounting plate, a sliding block is fixedly mounted on the mounting plate, and the sliding block is in sliding fit with the linear guide rail; the gear is arranged at the tail end of the transmission shaft and is meshed with the rack on the lifting mechanism, so that the gear can drive the rack to move up and down when rotating.

8. The special equipment for feeding and discharging profiles as claimed in claim 1, wherein: the material sucking and discharging mechanism comprises a connecting seat fixed at the bottom of the lifting mechanism, a plurality of sliding plate grooves are formed in the bottom of the connecting seat, transition seats are connected in the sliding plate grooves in a sliding mode, and the transition seats can slide to proper positions on the connecting seat and are fixed according to the types of the sucked sectional materials;

the material sucking and discharging mechanism also comprises a material sucking installation box and a material sucking magnet; the material suction installation box is fixedly connected with the bottom of the transition seat; the material sucking magnet is positioned at the bottom of the material sucking buffer mechanism.

9. The special equipment for feeding and discharging profiles as claimed in claim 8, wherein: the material sucking and discharging mechanism further comprises a material sucking and discharging detection mechanism arranged on one side of the transition seat, and the material sucking and discharging detection mechanism judges whether the workpiece exists or not when sucking and discharging the workpiece each time and transmits a signal to the electrical control system.

10. The special equipment for feeding and discharging profiles as claimed in claim 8, wherein: the material sucking buffer mechanism is provided with a plurality of springs on the lower side of the material sucking installation box, and vertical buffering is performed when the sectional materials are sucked and released through compression of the springs.

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