CN216119912U - An automatic copper foil sticking device - Google Patents
An automatic copper foil sticking device Download PDFInfo
- Publication number
- CN216119912U CN216119912U CN202122373943.7U CN202122373943U CN216119912U CN 216119912 U CN216119912 U CN 216119912U CN 202122373943 U CN202122373943 U CN 202122373943U CN 216119912 U CN216119912 U CN 216119912U
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- Prior art keywords
- copper foil
- clamping
- component
- driving
- sticking
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 136
- 239000011889 copper foil Substances 0.000 title claims abstract description 120
- 239000011265 semifinished product Substances 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 28
- 238000010030 laminating Methods 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 239000000758 substrate Substances 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
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- Laminated Bodies (AREA)
Abstract
本实用新型涉及一种自动贴铜箔装置，包括有上料机构、固定机构、贴铜箔机构以及下料机构，所述上料机构将变压器半成品上料至所述固定机构中，所述贴铜箔机构将铜箔裁剪出来，并贴合至变压器半成品上，所述下料机构贴合铜箔后的变压器半成品移出所述固定机构。上述自动贴铜箔装置，能够实现自动于变压器上自动贴上铜箔，而且每段铜箔都等距裁剪出来，不会出现铜箔长度不一致，而导致的铜箔产生效果存有偏差，也无需人工进行操作，实现全自动化生产，提高生产效率。
The utility model relates to an automatic copper foil sticking device, which comprises a feeding mechanism, a fixing mechanism, a copper foil sticking mechanism and a feeding mechanism. The feeding mechanism feeds semi-finished transformer products into the fixing mechanism, and the sticking mechanism The copper foil mechanism cuts out the copper foil and attaches it to the semi-finished transformer of the transformer, and the semi-finished transformer after the unloading mechanism attaches the copper foil moves out of the fixing mechanism. The above-mentioned automatic copper foil sticking device can automatically stick copper foil on the transformer, and each section of copper foil is cut out at equal distances, so that there will be no inconsistent copper foil length, which will lead to deviations in the production effect of copper foil. No manual operation is required to achieve fully automated production and improve production efficiency.
Description
Technical Field
The utility model relates to the technical field of transformer production, in particular to an automatic copper foil pasting device.
Background
In a transformer product, copper foil is usually arranged in a region with a large potential gradient of a winding of a transformer part to balance the potential gradient of the region, so that the problem of insulation breakdown caused by the large potential gradient is reduced. However, the copper foil pasting equipment of the transformer in the prior art also has the technical problems of single function and low automation degree, for example, when the surface of the copper foil needs to be pasted with the insulating adhesive tape, the adhesive tape is usually pasted on the copper foil in advance manually, or an additional copper foil automatic pasting machine is arranged, and after the copper foil is pasted and cut in advance, the copper foil is transported to a copper foil pasting station of the transformer, so that when the copper foil is pasted on the transformer, the copper foil cannot be pasted with adhesive continuously, and the technical problem of low production efficiency is caused.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide an automatic copper foil pasting device, which is used for solving the technical problem and realizing automatic copper foil pasting.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides an automatic copper foil sticking device, is including feed mechanism, fixed establishment, copper foil sticking mechanism and unloading mechanism, feed mechanism with transformer semi-manufactured goods material loading extremely in the fixed establishment, copper foil sticking mechanism cuts out the copper foil to laminate to the transformer semi-manufactured goods on, the transformer semi-manufactured goods behind the unloading mechanism laminating copper foil shifts out fixed establishment.
As a preferred technical scheme, the copper foil pasting mechanism comprises an unreeling assembly, a laminating assembly, a cutting assembly and a clamping assembly, wherein the unreeling assembly unreels a copper foil roll, the clamping assembly clamps the copper foil roll and pulls the copper foil roll for one section, the cutting assembly cuts the copper foil roll, and the laminating assembly laminates the cut copper foil to a transformer semi-finished product.
As a preferred technical scheme, the clamping assembly comprises a rotating clamping unit, a first clamping driving unit and a second clamping driving unit, the first clamping driving unit drives the second clamping driving unit to move, the second clamping driving unit drives the rotating clamping unit to move, and the rotating clamping unit clamps the copper foil.
As a preferred technical scheme, the rotating clamping unit comprises a rotating motor, a clamping cylinder and a clamping block, the rotating motor drives the clamping cylinder to rotate, and the clamping cylinder drives the clamping block to move so as to clamp the copper foil.
As a preferred technical scheme, the unreeling component comprises an unreeling support and a copper foil clamping block, a copper foil roll is arranged on the unreeling support, and the end portion of the copper foil is arranged at the edge of the copper foil clamping block.
As a preferred technical scheme, the clamping block is provided with a convex block used for clamping a copper foil, the copper foil clamping block is provided with a groove matched with the convex block, and the convex block clamps the copper foil in the groove.
As a preferred technical scheme, the laminating assembly comprises a laminating structure and a laminating driving unit, and the laminating driving unit drives the laminating structure to move.
As a preferred technical scheme, the cutting unit comprises a cutting knife structure and a cutting driving cylinder, and the cutting driving cylinder drives the cutting knife structure to move.
As a preferable technical solution, the fixing mechanism includes a fixing component and a fixing driving component, and the fixing driving component drives the fixing component to move.
As a preferred technical scheme, the fixing assembly comprises a fixing clamp and a clamping unit, the transformer semi-finished product is placed on the fixing clamp, and the clamping unit clamps the transformer semi-finished product.
The utility model has the beneficial effects that: above-mentioned automatic copper foil sticking device can realize automatic copper foil of pasting on the transformer, and every section copper foil is all the equidistance in addition tailor out, can not appear copper foil length inconsistent, and the copper foil that leads to produces the effect and has the deviation, also need not the manual work and operates, realizes full automated production, improves production efficiency.
Drawings
FIG. 1 is a schematic structural view of an automatic copper foil pasting device according to the present invention;
FIG. 2 is a schematic structural diagram of a copper foil pasting mechanism according to the present invention;
fig. 3 is a schematic structural view of a rotary gripping unit according to the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 2 at a;
FIG. 5 is a schematic structural view of a fixing mechanism according to the present invention;
FIG. 6 is a schematic structural diagram of a loading mechanism according to the present invention;
fig. 7 is a schematic structural view of a blanking mechanism according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
According to the figure 1, an automatic copper foil pasting device comprises a copper foil pasting mechanism 1, a fixing mechanism 2, a feeding mechanism 3, a discharging mechanism 4, an integrating mechanism 5 and a straight vibrating track 6, wherein the feeding mechanism 3 feeds a transformer semi-finished product into the fixing mechanism 2, the fixing mechanism 2 fixes the transformer semi-finished product, the copper foil pasting mechanism 1 cuts out a copper foil, one surface of the copper foil is provided with an adhesive tape and can be pasted on the transformer semi-finished product, the transformer semi-finished product with the copper foil pasted on the copper foil by the discharging mechanism 4 is moved to the integrating mechanism 5, the copper foil is pressed into the transformer semi-finished product by the integrating mechanism 5 to be pasted on the transformer semi-finished product to prevent the copper foil from falling off, and after the integration is completed, the discharging mechanism 4 moves the pressed transformer semi-finished product into the straight vibrating track 6 to move the transformer semi-finished product to the next process.
Referring to fig. 2, the copper foil pasting mechanism 1 includes an unwinding assembly 13, a pasting assembly 12, a cutting assembly 14, and a clamping assembly 11, the unwinding assembly 12 unwinds a copper foil roll, the clamping assembly 11 clamps the copper foil roll and pulls the copper foil roll by one section, the cutting assembly 14 cuts the copper foil roll, the pasting assembly 12 pastes the cut copper foil to a transformer semi-finished product, the copper foil can be cut at equal intervals, automatic pasting can be achieved, and manual auxiliary pasting is not needed.
Referring to fig. 3, the gripping assembly 11 includes a rotating gripping unit 113, a first gripping driving unit 111 and a second gripping driving unit 112, the first gripping driving unit 111 drives the second gripping driving unit 112 to move, the second gripping driving unit 112 drives the rotating gripping unit 113 to move, and the rotating gripping unit 113 grips the copper foil. The first clamping driving unit 111 includes a first clamping driving substrate 1111, a first clamping driving cylinder 1112, a first clamping driving slider 1113 and a first clamping driving guide 1114, the first clamping driving cylinder 1112 and the first clamping driving guide 1114 are fixed on the first clamping driving substrate 1111, the first clamping driving slider 1113 moves along the first clamping driving guide 1114, the second clamping driving unit 112 is fixed on the first clamping driving slider 1113, the first clamping driving cylinder 1112 drives the second clamping driving unit 112 to move along the first clamping driving guide 1114, the second clamping driving unit 112 includes a second clamping driving substrate 1121, a second clamping driving cylinder 1122, a second clamping driving slider 1123 and a second clamping driving guide 1124, the second clamping driving cylinder and the second clamping driving guide 1124 are fixed on the second clamping driving substrate 1121, the second clamping driving slider 1122 moves along the second clamping driving guide 1124, it gets on unit 113 sets firmly to press from both sides the second and gets drive slider 1123 to rotate, and the second is got drive cylinder 1122 drive rotation and is got unit 113 and get the drive rail 1124 removal along the second clamp, and it gets unit 113 to rotate to press from both sides and get base plate 1131 including rotating the clamp, rotate the motor 1132, press from both sides and get cylinder 1133 and press from both sides and get piece 1134, rotate the motor 1132 and set firmly and get base plate 1131 in rotating the clamp, rotate the motor 1132 drive and get cylinder 1133 rotation, press from both sides the cylinder 1133 drive and get the piece 1134 removal in order to press from both sides the copper foil.
As shown in fig. 2, the unwinding assembly 13 includes an unwinding bracket 131 and a copper foil clamping block 132, the copper foil roll is disposed on the unwinding bracket 131 to sequentially unwind the copper foil, the copper foil clamping block 132 is disposed on the unwinding bracket 131, a hole slot for the copper foil to pass through is disposed on the copper foil clamping block 132, the copper foil is pulled out from the copper foil roll and then is disposed in the hole slot, and an end of the copper foil is disposed at an edge of the copper foil clamping block 132 to clamp the copper foil by the component to be clamped 11.
The attaching assembly 12 includes an attaching structure 122 and an attaching driving unit 121, the attaching driving unit 121 drives the attaching structure 122 to move, the copper foil is attached to the semi-finished product of the transformer, the attaching driving unit 121 includes an attaching driving cylinder 1211, an attaching driving slider 1212 and an attaching driving guide rail 1213, the attaching driving slider 1212 moves along the attaching driving guide rail 1213, the attaching structure 122 is fixedly arranged with the attaching driving slider 1212, and the attaching driving cylinder 1211 drives the attaching structure 122 to move along the attaching driving guide rail 1213.
The cutting unit 14 comprises a cutting knife structure 142 and a cutting driving air cylinder 141, and the cutting driving air cylinder 142 drives the cutting knife structure 141 to move along the edge of the copper foil clamping block 132, so that the length is consistent in each cutting process, and the end part of the cutting is smooth.
Referring to fig. 4, a bump 1135 for clamping the copper foil is disposed on the clamping block 1134, a groove 133 matching with the bump 1135 is disposed on the copper foil clamping block 132, and the bump 1135 clamps the copper foil in the groove 133, so as to prevent the cutting unit 14 from having no excess material for the clamping block 1134 to clamp the copper foil after cutting along the copper foil clamping block 132.
Referring to fig. 5, the fixing mechanism 2 includes a fixing component 21 and a fixing driving component 22, and the fixing driving component 22 drives the fixing component 21 to move, so as to drive the transformer semi-finished product to move. The fixing assembly 21 includes a fixing clamp 211 and a clamping unit 212, the transformer semi-finished product is placed on the fixing clamp 211, and the clamping unit 212 clamps the transformer semi-finished product. The clamping unit 121 comprises a clamping cylinder 213 and a clamping block 214, and the clamping cylinder 213 drives the clamping block 214 to move so that the clamping block 214 clamps or loosens the transformer semi-finished product. The fixed driving assembly 22 may have a fixed driving cylinder 221, a fixed driving slider 222 and a fixed driving rail 223, the fixed driving slider 222 moves along the fixed driving rail 223, and the fixed driving cylinder 221 drives the fixed assembly 21 to move along the fixed driving rail 223. Fixing mechanism 2 still is equipped with infrared inductor 23, and infrared inductor 23 is used for discerning to press from both sides and gets piece 1134 and press from both sides and get the copper foil, avoids appearing producing the condition of the transformer that does not laminate the copper foil, guarantees the passing rate of product.
Referring to fig. 6, the feeding mechanism 3 includes a feeding support 31, a feeding motor 32 and a feeding gripper 33, the feeding motor 32 is fixed on the feeding support 31, the feeding motor 32 drives the feeding gripper 33 to rotate, the feeding gripper 33 grips the transformer semi-finished product from the previous process, the feeding motor 32 drives the feeding gripper 33 to rotate, and the transformer semi-finished product is moved to the fixing mechanism 2 to complete a feeding process.
Referring to fig. 7, the blanking mechanism 4 includes a blanking support 41, a blanking driving assembly 42 and a blanking clamping assembly 43, the blanking driving assembly 42 is disposed on the blanking support 41, the blanking driving assembly 42 drives the blanking clamping assembly 43 to move, and the blanking clamping assembly 43 clamps the transformer to move. The blanking driving component 42 comprises a blanking driving motor 421, a blanking driving wheel 422, a blanking driving driven wheel 423, a blanking driving belt 424 and a blanking driving guide rail 425, the blanking driving guide rail 425 is fixedly arranged on the blanking support 41, the blanking driving motor 421 drives the blanking driving wheel 422 to rotate, the blanking driving driven wheel 423 is rotatably arranged on the blanking support 41 and is far away from the blanking driving wheel 422, the blanking driving belt 424 is connected with the blanking driving wheel 422 and the blanking driving driven wheel 423, the blanking clamping component 43 and the blanking driving belt 424 are relatively fixed and move along the blanking driving guide rail 425, the blanking driving motor 421 drives the blanking driving wheel 422 to rotate, the blanking driving belt 424 is driven to transmit, and the blanking clamping component 43 moves along the blanking driving guide rail 425. The blanking clamping assembly 43 comprises a blanking clamping base plate 431, a blanking clamping cylinder 432, a blanking clamping guide rail 433, a blanking clamping movable plate 434 and a blanking clamp 435, the blanking clamping cylinder 432 and the blanking clamping guide rail 433 are fixedly arranged on the blanking clamping base plate 431, the blanking clamping movable plate 434 moves along the blanking clamping guide rail 433, two blanking clamps 435 are respectively arranged at two ends of the blanking clamping movable plate 434, and the blanking clamping cylinder 432 drives the blanking clamping movable plate 434 to move along the blanking clamping guide rail 433, so that the blanking clamp 435 moves downwards and clamps the transformer.
Before the automatic copper foil pasting device is used, a copper foil roll is firstly arranged on the unreeling support 131, the end part of the copper foil roll is pulled to penetrate into the cover hole groove, and the cutting unit 14 is started to cut the end part of the copper foil so as to ensure that the subsequently cut copper foil is equal in length; when the device is used, the feeding mechanism 3 moves the transformer semi-finished product to the fixing clamp 211 from the previous process, the clamping unit 212 drives the clamping transformer semi-finished product to prevent the transformer semi-finished product from moving in the laminating process, the first clamping driving unit 111 and the second clamping driving unit 112 are driven together to move the rotating clamping unit 113 to one side of the unreeling assembly 13, the clamping cylinder 1133 drives the clamping block 1134 to move, the projection 1135 clamps the end part of the copper foil in the groove 133, the second clamping driving unit 112 drives the rotating clamping unit 113 to move, so that the copper foil is pulled out by one section, the cutting unit 14 drives the copper foil to be cut along the edge of the copper foil clamping block 132, after the cutting is completed, the rotating motor 1132 drives the clamping cylinder 1133 to rotate, so that the copper foil deviates a certain angle, so that the laminating is convenient, the fixing driving assembly 22 drives the fixing assembly 21 to move, so as to drive the transformer semi-finished product to move, so that the end part of the copper foil is in contact with the transformer semi-finished product, the laminating driving unit 121 drives the laminating structure 122 to move, so that the laminating structure 122 presses the copper foil onto the transformer semi-finished product, the clamping cylinder 1133 drives the clamping block 1134 to open so as to release the copper foil, the copper foil is laminated onto the transformer semi-finished product according to elastic deformation, after the laminating is completed, the first clamping driving unit 111 and the second clamping driving unit 112 drive the rotating clamping unit 113 to reset, the fixed driving component 22 drives the fixed component 21 to reset, the blanking mechanism 4 moves the transformer semi-finished product laminated with the copper foil to the integrating mechanism 5, the integrating mechanism 5 presses the copper foil into the transformer semi-finished product to enable the copper foil to be tightly attached to the transformer semi-finished product to prevent the copper foil from falling off, and after the integrating is completed, the blanking mechanism 4 moves the pressed transformer semi-finished product into the vertical vibration track 6 to enable the transformer semi-finished product to move to the next process.
The above-described embodiments are merely preferred examples of the present invention, and not intended to limit the scope of the utility model, so that equivalent changes or modifications in the structure, features and principles of the utility model described in the claims should be included in the claims.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122373943.7U CN216119912U (en) | 2021-09-28 | 2021-09-28 | An automatic copper foil sticking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122373943.7U CN216119912U (en) | 2021-09-28 | 2021-09-28 | An automatic copper foil sticking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216119912U true CN216119912U (en) | 2022-03-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122373943.7U Active CN216119912U (en) | 2021-09-28 | 2021-09-28 | An automatic copper foil sticking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216119912U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116580953A (en) * | 2023-07-13 | 2023-08-11 | 东莞市嘉龙海杰电子科技有限公司 | Copper foil head-tail end copper foil wrapping mechanism for transformer and use method thereof |
-
2021
- 2021-09-28 CN CN202122373943.7U patent/CN216119912U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116580953A (en) * | 2023-07-13 | 2023-08-11 | 东莞市嘉龙海杰电子科技有限公司 | Copper foil head-tail end copper foil wrapping mechanism for transformer and use method thereof |
| CN116580953B (en) * | 2023-07-13 | 2023-09-26 | 东莞市嘉龙海杰电子科技有限公司 | Copper foil head-tail end copper foil wrapping mechanism for transformer and use method thereof |
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