CN216106549U - A sludge anaerobic digestion device - Google Patents

A sludge anaerobic digestion device Download PDF

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Publication number
CN216106549U
CN216106549U CN202122363559.9U CN202122363559U CN216106549U CN 216106549 U CN216106549 U CN 216106549U CN 202122363559 U CN202122363559 U CN 202122363559U CN 216106549 U CN216106549 U CN 216106549U
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stirring
box body
worm
stirring paddle
support frame
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CN202122363559.9U
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韩杨
陈庆明
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Abstract

The utility model relates to a sludge anaerobic digestion device, which comprises a box body, a support frame, a first stirring paddle, a second stirring paddle and a positive and negative rotation alternate rotation transmission mechanism, wherein the support frame is arranged on the box body; a feed inlet is arranged on one side of the box body, and a discharge outlet is arranged on the other side of the box body; the first stirring paddle and the second stirring paddle are arranged in the box body; a support frame is arranged above the box body; the positive and negative rotation alternate rotation transmission mechanism consists of a motor, a cam, a sliding plate, a rack, a gear, a first worm wheel, a second worm wheel and a worm. The utility model ensures that anaerobic digestion reaction is carried out in a closed space, and simultaneously drives 2 stirring paddles to rotate alternately in the forward direction and the reverse direction and relatively rotate through one motor, thereby effectively improving the mixing reaction efficiency of organic sludge and anaerobic bacteria.

Description

Sludge anaerobic digestion device
Technical Field
The utility model relates to the technical field of organic solid waste treatment, in particular to a sludge anaerobic digestion device.
Background
Along with the rapid development of social economy in China, the urbanization process is accelerated, the living standard of people is rapidly improved, and the quantity of garbage generated in the urban production and living process is increased. The domestic garbage occupies land, and the condition of environmental pollution and the influence on the health of people are more obvious. The increasing of the amount of municipal domestic waste makes the waste treatment more and more difficult, and the problems of environmental pollution and the like caused by the increase gradually draw attention from all social circles.
At present, anaerobic digestion treatment technology is greatly developed and applied in municipal waste treatment, the technology has high degree of harmlessness, and anaerobic digestion can be artificially controlled to accelerate the stabilization of organic waste and realize harmless treatment of the organic waste; meanwhile, biogas can be generated through anaerobic decomposition, renewable energy sources can be obtained, and resource utilization of organic waste is realized; in addition, it also has a high organic load bearing capacity.
The existing anaerobic digestion treatment device is generally provided with a stirring device, but the stirring mode adopted by the device is single, so that the organic sludge in the device cannot be fully contacted and mixed with anaerobic bacteria, and the reaction efficiency and the stirring mixing efficiency are low.
Disclosure of Invention
The utility model provides a sludge anaerobic digestion device, which ensures that anaerobic digestion reaction is carried out in a closed space, and simultaneously drives 2 stirring paddles to rotate in a positive and negative direction alternately and relatively through a motor, thereby effectively improving the mixing reaction efficiency of organic sludge and anaerobic bacteria.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a sludge anaerobic digestion device comprises a box body, a supporting frame, a first stirring paddle, a second stirring paddle and a positive and negative rotation alternate rotation transmission mechanism; a feed inlet is formed in one side of the box body, and a discharge outlet is formed in the other side of the box body; the first stirring paddle and the second stirring paddle are arranged in the box body; a support frame is arranged above the box body; the positive and negative rotation alternate rotation transmission mechanism consists of a motor, a cam, a sliding plate, a rack, a gear, a first worm wheel, a second worm wheel and a worm; the motor is arranged at the top of the support frame, an output shaft of the motor is connected with the cam through a rotating shaft, and the cam, the sliding plate, the rack and the gear are all arranged on the inner side of the support frame; the two sides of the cam are respectively provided with a sliding plate, 2 sliding plates are simultaneously connected with the rack, and when the motor drives the cam to rotate through the rotating shaft, the sliding plates drive the rack to horizontally reciprocate; the rack is in meshing transmission with the gear, the gear is coaxially connected with the worm, and the worm penetrates through the top wall of the box body and then extends downwards to the bottom of the box body; the first stirring paddle is in transmission connection with the worm through a first worm wheel, the second stirring paddle is in transmission connection with the worm through a second worm wheel, and the first stirring paddle and the second stirring paddle rotate relatively.
2U-shaped frames are respectively arranged on two sides of the cam in the supporting frame, and the top ends of the U-shaped frames are fixedly connected with the top of the supporting frame; the 2 sliding plates are respectively connected with the U-shaped frames on the corresponding sides in a sliding manner; the rack is arranged at the bottom of the sliding plate and horizontally arranged, the back surface of the rack is connected with the guide rod in a sliding mode, and two ends of the guide rod are fixedly connected with the corresponding sides of the supporting frame respectively.
The feed inlet is arranged at the upper part of the box body, the discharge outlet is arranged close to the bottom of the box body, and the discharge outlet is provided with a discharge valve.
The gear and the rotating shaft are coaxially arranged, the rotating shaft penetrates through the gear and then extends downwards, and the top of the worm is provided with a jack which is inserted into the rotating shaft; the bottom of the worm is rotationally connected with the bottom wall of the box body through a bearing; the worm is provided with a first meshing section at the position for transmission with the first worm wheel, and is provided with a second meshing section at the position for transmission with the second worm wheel, and the spiral directions of the first meshing section and the second meshing section are opposite.
The first stirring paddle and the second stirring paddle are both composed of a stirring shaft and stirring blades; the stirring shaft is horizontally arranged, and two ends of the stirring shaft are respectively and rotatably connected with corresponding side walls of the box body through bearings; a plurality of stirring blades are axially arranged on the stirring shaft, and the stirring blades on the first stirring shaft and the stirring blades on the second stirring shaft are arranged in a staggered manner.
Compared with the prior art, the utility model has the beneficial effects that:
1) the positive and negative rotation alternate rotation of the first stirring paddle and the second stirring paddle is realized through the cam, the worm gear transmission and the gear rack transmission, the mixing degree of organic sludge and anaerobic bacteria in the box body is increased while the box body is ensured to be a closed space required by anaerobic digestion reaction, so that the organic sludge and the anaerobic bacteria can be fully contacted and uniformly mixed in a positive and negative alternate stirring mode, and further, the reaction efficiency is improved;
2) through set up 2 sections on the worm and revolve to opposite meshing section, realize the relative rotation of first stirring rake and second stirring rake through 2 worm wheels with it meshing when making the worm rotate, a plurality of stirring vane staggered arrangement on 2 stirring rakes has further improved the mixing efficiency of organic sludge and anaerobic bacteria.
Drawings
FIG. 1 is a schematic view showing the construction of an anaerobic sludge digestion apparatus according to the present invention.
In the figure: 1. the device comprises a box body 2, a support frame 3, a motor 4, a rotating shaft 5, a cam 6, a sliding plate 7, a rack 8, a gear 9, a worm 10, a first worm wheel 11, a second worm wheel 12, a first stirring paddle 13, a second stirring paddle 14, stirring blades 15, a U-shaped frame 16, a guide rod 17, a feeding hole 18 and a discharging hole
Detailed Description
The following further describes embodiments of the present invention with reference to the accompanying drawings:
as shown in figure 1, the sludge anaerobic digestion device comprises a box body 1, a support frame 2, a first stirring paddle 12, a second stirring paddle 13 and a positive and negative rotation alternate rotation transmission mechanism; a feed inlet 17 is formed in one side of the box body 1, and a discharge outlet 18 is formed in the other side of the box body; the first stirring paddle 12 and the second stirring paddle 13 are arranged in the box body 1; a support frame 2 is arranged above the box body 1; the positive and negative rotation alternate rotation transmission mechanism consists of a motor 3, a cam 5, a sliding plate 6, a rack 7, a gear 8, a first worm wheel 10, a second worm wheel 11 and a worm 9; the motor 3 is arranged at the top of the support frame 2, an output shaft of the motor 3 is connected with the cam 5 through the rotating shaft 4, and the cam 5, the sliding plate 6, the rack 7 and the gear 8 are all arranged on the inner side of the support frame 2; sliding plates 6 are respectively arranged on two sides of the cam 5, 2 sliding plates 6 are simultaneously connected with the rack 7, and when the motor 3 drives the cam 5 to rotate through the rotating shaft 4, the sliding plates 6 drive the rack 7 to horizontally reciprocate; the rack 7 is in meshing transmission with the gear 8, the gear 8 is coaxially connected with the worm 9, and the worm 9 extends downwards to the bottom of the box body 1 after penetrating through the top wall of the box body 1; the first stirring paddle 12 is in transmission connection with the worm 9 through a first worm wheel 10, the second stirring paddle 13 is in transmission connection with the worm 9 through a second worm wheel 11, and the first stirring paddle 12 and the second stirring paddle 13 rotate relatively.
2U-shaped frames 15 are respectively arranged on two sides of the cam 5 in the supporting frame 2, and the top ends of the U-shaped frames 15 are fixedly connected with the top of the supporting frame 2; the 2 sliding plates 6 are respectively connected with the U-shaped frames 15 on the corresponding sides in a sliding manner; the rack 7 is arranged at the bottom of the sliding plate 6, the rack 7 is horizontally arranged, the back of the rack 7 is in sliding connection with the guide rod 16, and two ends of the guide rod 16 are fixedly connected with corresponding sides of the support frame 2 respectively.
The feed inlet 17 is arranged at the upper part of the box body 1, the discharge outlet 18 is arranged close to the bottom of the box body 1, and a discharge valve is arranged at the discharge outlet 18.
The gear 8 and the rotating shaft 4 are coaxially arranged, the rotating shaft 4 penetrates through the gear 8 and then extends downwards, and the top of the worm 9 is provided with a jack which is inserted into the rotating shaft 4; the bottom of the worm 9 is rotationally connected with the bottom wall of the box body 1 through a bearing; the worm 9 is provided with a first meshing section at the position for transmitting with the first worm wheel 10, and is provided with a second meshing section at the position for transmitting with the second worm wheel 11, and the spiral directions of the first meshing section and the second meshing section are opposite.
The first stirring paddle 12 and the second stirring paddle 13 are both composed of a stirring shaft and stirring blades 14; the stirring shaft is horizontally arranged, and two ends of the stirring shaft are respectively and rotatably connected with corresponding side walls of the box body 1 through bearings; a plurality of stirring blades 14 are axially arranged on the stirring shaft, and the stirring blades on the first stirring shaft 12 and the stirring blades on the second stirring shaft 13 are arranged in a staggered manner.
The use method of the sludge anaerobic digestion device comprises the following steps: injecting sludge into the box body 1 from the feed inlet 17 for anaerobic digestion reaction, starting the motor 3, driving the cam 5 to rotate by the rotating shaft 4, and driving the sliding plates 6 at two sides to horizontally reciprocate the rack 7 by the cam 5 in turn; the gear 8 rotates forwards and reversely through the meshing transmission of the rack 7 and the gear 8, and the gear 8 drives the first stirring paddle 12 and the second stirring paddle 13 to rotate relatively through the worm 9; through alternately stirring in the forward direction and the reverse direction, the organic sludge in the box body 1 is fully contacted with anaerobic bacteria, and the reaction efficiency is improved.
The utility model relates to a sludge anaerobic digestion device, wherein a main reaction container is a box body 1, a feed inlet 17 and a discharge outlet 18 are respectively arranged on two sides of the box body 1, a worm 9 penetrates through the middle part of the box body 1, and a bearing is arranged at the joint of the bottom end of the worm 9 and the box body 1 and can ensure that the worm 2 is more stable during rotation.
2 stirring paddles, namely a first stirring paddle 12 and a second stirring paddle 13, are arranged in the box body 1; a plurality of stirring blades 14 are fixedly connected to the stirring shafts of the 2 stirring paddles, and the middle parts of the 2 stirring shafts are fixedly connected with a first worm gear 10 and a second worm gear 11 respectively. The worm 2 is last to be opposite with the spiral direction of 2 worm wheel corresponding driven positions promptly meshing section one, meshing section two, when worm 9 rotated, can rotate to opposite direction in step with 2 meshing section meshing driven worm wheel one 10, two 11 to make first stirring rake 12, the relative rotation of second stirring rake 13, increased the chaotic degree of material stirring in-process in the box 1, improved the mixing efficiency of organic sludge and anaerobic bacteria.
The upper end of the worm 9 is fixedly connected with a gear 8, the top of the box body 1 is fixedly connected with a support frame 2, two sides of the top in the support frame 2 are respectively fixed with 2U-shaped frames 15, the 2U-shaped frames 15 are connected with sliding plates 6 in a sliding manner, the lower ends of the 2 sliding plates 6 are simultaneously and fixedly connected with the same rack 7, and the rack 7 is in meshing transmission with the gear 8; a guide rod 16 is inserted into the back of the rack 7, two ends of the guide rod 16 are fixedly connected with two sides of the support frame 2, and the guide rod 16 can enable the rack 7 to move more stably when moving horizontally; in addition, 2 sliding plates 6 connected with the rack 7 respectively slide along the U-shaped frame 15, so that the rack 7 can not turn over, and the rack 7 is stably meshed with the gear 8.
The top of the support frame 2 is fixed with a motor 3 (preferably a Y80M1-2 type motor), an output shaft of the motor 3 is connected with a rotating shaft 4 penetrating through the support frame 2, one end of the rotating shaft 4 far away from the motor 3 penetrates through the gear 8 and then is inserted into the upper end of the worm 9, and under the condition that the rotation of the rotating shaft 4 and the rotation of the worm 9 are not influenced mutually, the rotation of the rotating shaft 4 and the rotation of the worm 9 are enabled to be more stable.
The rotating shaft 4 is provided with a cam 5 at one section positioned on the inner side of the support frame 2, the rotating shaft 4 drives the cam 5 to rotate after the motor 3 is started, when one end with a longer radius of the cam 5 is contacted with the sliding plate on the left side, the sliding plate on the left side is pushed to move leftwards and drive the rack 7 to move leftwards, and when one end with a longer radius of the cam is separated from the sliding plate on the left side and then is contacted with the sliding plate on the right side, the sliding plate on the right side is pushed to move rightwards and drive the rack 7 to move rightwards; through the continuous rotation of cam 5, realize the horizontal reciprocating motion of rack 7, further drive and rack 7 meshing's 8 reciprocating rotation of gear, drive 2 stirring paddles forward and reverse reciprocating rotation through worm 9 reciprocating rotation at last to greatly increased the chaotic degree when organic sludge stirs with the anaerobism bacterium in the box 1, made both abundant contacts, evenly stirred, improved mixed reaction efficiency.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims (5)

1.一种污泥厌氧消化装置,其特征在于,包括箱体、支撑架、第一搅拌桨、第二搅拌桨、正反转交替转动传动机构;所述箱体的一侧设进料口,另一侧设出料口;第一搅拌桨、第二搅拌桨设于箱体内;箱体的上方设支撑架;所述正反转交替转动传动机构由电机、凸轮、滑板、齿条、齿轮、蜗轮一、蜗轮二及蜗杆组成;电机设于支撑架的顶部,电机的输出轴通过转轴与凸轮相连,凸轮、滑板、齿条及齿轮均设于支撑架内侧;凸轮的两侧分别设置滑板,2个滑板同时与齿条相连,电机通过转轴带动凸轮转动时,通过滑板带动齿条水平往复移动;齿条与齿轮啮合传动,齿轮与蜗杆同轴相连,蜗杆穿过箱体的顶壁后向下延伸至箱体底部;第一搅拌桨通过蜗轮一与蜗杆传动连接,第二搅拌桨通过蜗轮二与蜗杆传动连接,第一搅拌桨与第二搅拌桨相对转动。1. a sludge anaerobic digestion device, is characterized in that, comprises box body, support frame, the first stirring paddle, the second stirring paddle, the forward and reverse rotation transmission mechanism alternately; One side of described box body is provided with feed The first stirring paddle and the second stirring paddle are arranged in the box body; the upper part of the box body is provided with a support frame; , gear, worm gear 1, worm gear 2 and worm; the motor is located on the top of the support frame, the output shaft of the motor is connected to the cam through the rotating shaft, and the cam, slide plate, rack and gear are arranged inside the support frame; the two sides of the cam are respectively Set the sliding plate, two sliding plates are connected with the rack at the same time, when the motor drives the cam to rotate through the rotating shaft, the rack is driven to reciprocate horizontally by the sliding plate; The rear wall extends downward to the bottom of the box; the first stirring paddle is connected with the worm through the worm gear 1, the second stirring paddle is connected with the worm through the second worm gear, and the first stirring paddle and the second stirring paddle rotate relatively. 2.根据权利要求1所述的一种污泥厌氧消化装置,其特征在于,所述支撑架的内部在凸轮的两侧分别设2个U形架,U形架的顶端与支撑架的顶部固连;2个滑板分别与对应侧的U形架滑动连接;所述齿条设于滑板的底部,齿条水平设置,齿条的背面与导向杆滑动连接,导向杆的两端分别与支撑架的对应侧固连。2. A sludge anaerobic digestion device according to claim 1, characterized in that, two U-shaped frames are respectively set in the inside of the support frame on both sides of the cam, and the top of the U-shaped frame and the support frame are The top is fixedly connected; the two sliding plates are respectively slidably connected with the U-shaped frame on the corresponding side; the rack is arranged at the bottom of the sliding plate, the rack is arranged horizontally, the back of the rack is slidably connected with the guide rod, and the two ends of the guide rod are respectively connected with the guide rod. The corresponding side of the support frame is fastened. 3.根据权利要求1所述的一种污泥厌氧消化装置,其特征在于,所述进料口设于箱体的上部,出料口靠近箱体的底部设置,出料口处设出料阀门。3. A sludge anaerobic digestion device according to claim 1, characterized in that, the feeding port is arranged on the upper part of the box body, the material outlet port is arranged near the bottom of the box body, and the material outlet port is provided with a material valve. 4.根据权利要求1所述的一种污泥厌氧消化装置,其特征在于,所述齿轮与转轴同轴设置,转轴贯穿齿轮后向下方延伸,蜗杆的顶部设插孔与转轴插接;蜗杆的底部通过轴承与箱体的底壁转动连接;蜗杆在与蜗轮一传动的部位设啮合段一,在与蜗轮二传动的部位设啮合段二,啮合段一与啮合段二的螺旋方向相反。4 . The sludge anaerobic digestion device according to claim 1 , wherein the gear and the rotating shaft are arranged coaxially, the rotating shaft extends downward after passing through the gear, and the top of the worm is provided with an insertion hole to be inserted into the rotating shaft; 5 . The bottom of the worm is rotatably connected with the bottom wall of the box through a bearing; the worm is provided with a meshing section 1 at the transmission position with the worm gear 1, and a meshing section 2 is set at the transmission position with the worm wheel 2, and the helical direction of the meshing section 1 and the meshing section 2 are opposite. . 5.根据权利要求1所述的一种污泥厌氧消化装置,其特征在于,所述第一搅拌桨、第二搅拌桨均由搅拌轴、搅拌叶片组成;搅拌轴水平设置,搅拌轴的两端分别通过轴承与箱体的对应侧壁转动连接;搅拌轴上沿轴向设多个搅拌叶片,且第一搅拌轴上的搅拌叶片与第二搅拌轴上的搅拌叶片交错设置。5 . The sludge anaerobic digestion device according to claim 1 , wherein the first stirring paddle and the second stirring paddle are composed of a stirring shaft and a stirring blade; the stirring shaft is arranged horizontally, and the The two ends are respectively rotatably connected to the corresponding side walls of the box body through bearings; a plurality of stirring blades are arranged on the stirring shaft along the axial direction, and the stirring blades on the first stirring shaft and the stirring blades on the second stirring shaft are arranged staggered.
CN202122363559.9U 2021-09-28 2021-09-28 A sludge anaerobic digestion device Active CN216106549U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113772909A (en) * 2021-09-28 2021-12-10 中冶焦耐(大连)工程技术有限公司 A kind of sludge anaerobic digestion device and method
CN116425382A (en) * 2023-04-07 2023-07-14 山东至信建设集团股份有限公司 Mud solidification equipment is restoreed to mud soil

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113772909A (en) * 2021-09-28 2021-12-10 中冶焦耐(大连)工程技术有限公司 A kind of sludge anaerobic digestion device and method
CN116425382A (en) * 2023-04-07 2023-07-14 山东至信建设集团股份有限公司 Mud solidification equipment is restoreed to mud soil

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