Novel surface spraying device for producing wooden products
Technical Field
The utility model relates to the technical field of wood product processing, in particular to a novel surface spraying device for wood product production.
Background
Wooden products are seen everywhere in the production and life of people, wherein the wooden boards are usually bonded together by one or more kinds of wood according to a certain grain direction based on the characteristics of low cost, easy processing, convenient transportation and the like to prepare multilayer plywood, which is widely applied to the field of home decoration building materials, and a plurality of wood processing factories need to spray the outer surface before leaving the factory of the boards, thereby adding functions such as corrosion prevention, deformation prevention and the like to the wooden boards, however, many synthetic wood board surface spraying devices on the market need to lift the wood board during processing, workers hold the spray head to continuously rotate the wood board for spraying, the spraying method depends heavily on experience and technology of the workers, the problems of uneven spraying, dead angles and the like often occur, workpieces are easy to shake or even fall off during spraying, so that the spraying fails, a novel surface spraying device for producing wooden products is provided to solve the problems.
In the process of implementing the utility model, the inventor finds that at least the following problems in the prior art are not solved:
(1) when the surface spraying device for producing the traditional wooden products is used for spraying one surface, the workpiece needs to be manually turned, so that the spraying efficiency is low;
(2) the traditional surface spraying device for producing the wooden products does not comprise a clamping component, and workpieces are easy to shake or slide in the spraying process;
(3) the spraying position of the traditional surface spraying device for producing the wooden products is relatively fixed, so that the spraying cannot be carried out back and forth, the spraying is uneven, and the coverage area is limited.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a novel surface spraying device for producing a wooden product, which aims to solve the problems that the spraying efficiency is low because a workpiece needs to be manually turned after one surface is sprayed in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a novel surface spraying device for producing wooden products comprises a base and stand columns, wherein the two sides of the top end of the base are respectively and fixedly connected with the stand columns, the top ends of the stand columns are fixedly connected with a top plate, a rotating groove is formed in the stand columns, a movable spraying mechanism is arranged at the top ends of the top plates, clamping mechanisms are respectively arranged on the inner sides of the stand columns, and a turnover mechanism is respectively arranged on the outer sides of the stand columns;
tilting mechanism includes the mounting groove, the mounting groove sets up the both sides inside the base respectively, the riser has been inlayed to the inside of mounting groove, fixedly connected with adjusting bolt between riser and the mounting groove, one side fixedly connected with handle of riser, the top of handle is provided with step motor, step motor's output runs through the inside of riser and is connected with first gear through the shaft coupling rigid coupling, the top meshing of first gear has the second gear, second gear and riser swing joint, the opposite side fixedly connected with swivel mount of second gear.
Preferably, the rotating groove is circular, the rotating frame penetrates through the inside of the rotating groove and is movably connected with the upright post, and the outer portion of the handle is wrapped with a rubber grip.
Preferably, fixture comprises pull rod, first servo motor, commentaries on classics piece, fixed plate, splint and shifting chute, fixed plate fixed connection is in one side of swivel mount, the inside top of fixed plate and bottom are provided with the shifting chute respectively, the opposite side fixedly connected with commentaries on classics piece of fixed plate, the first servo motor of opposite side fixedly connected with of commentaries on classics piece, the top and the bottom of commentaries on classics piece articulate respectively has the pull rod, one side of pull rod articulates respectively has splint, splint run through the inside of shifting chute and slide in the shifting chute.
Preferably, the pull rods are parallel to each other all the time, and the clamping plate is rectangular.
Preferably, remove spraying mechanism and constitute by pump, storage case, thread block, second servo motor, drive shaft, threaded rod and shower nozzle, storage case fixed connection is on the top of roof, the one end fixedly connected with pump of storage case, one side of storage case is provided with second servo motor, shaft coupling fixedly connected with drive shaft is passed through to second servo motor's output, threaded rod swing joint is in the bottom of roof, the thread block has been cup jointed in the outside activity of threaded rod, the bottom fixedly connected with shower nozzle of thread block, the input of shower nozzle is linked together through the output of bellows with the pump.
Preferably, the bottom of roof is provided with the spacing groove, the top of screw thread piece inlays the inside slip in spacing groove.
Compared with the prior art, the utility model has the beneficial effects that: the surface spraying device for producing the novel wooden products not only realizes omnibearing rotary spraying, realizes quick clamping without slippage, but also realizes uniform spraying and high quality;
(1) the rotary frame is arranged, the vertical plate, the second gear, the first gear, the stepping motor, the handle, the adjusting bolt and the mounting groove are arranged, the adjusting bolt is unscrewed, the handle is held to push the vertical plate to move for a certain distance in the mounting groove and is used for carrying out surface spraying treatment on wood composite plates with different sizes, the output end of the stepping motor drives the first gear to rotate through the coupler, the first gear and the second gear are meshed to transmit torque, the second gear reduces the rotating speed and drives the rotary frame to rotate, the workpiece is overturned along with the rotary frame when the rotary frame rotates for a certain angle in the rotating groove, all-dimensional spraying on the workpiece is realized, spraying work is finished at one time, the workpiece does not need to be taken down and is installed again after being overturned, the hand of a worker does not contact with paint, the harm of chemical raw materials to the human body is reduced, the process of repeated installation and disassembly is omitted, and the spraying efficiency is greatly improved;
(2) the automatic clamping device is provided with the pull rod, the first servo motors, the rotating blocks, the fixed plates, the clamping plates and the moving grooves, a workpiece to be sprayed is placed between the clamping plates, the first servo motors are started, the output ends of the two groups of first servo motors rotate simultaneously, the rotating blocks rotate by a certain angle, the pull rod rotates by an angle, the clamping plates are pulled to move relatively in the moving grooves, automatic clamping of the wooden composite plates is achieved, manual adjustment of clamping components is not needed, the clamping speed is higher, meanwhile, the motors are used for replacing cylinders for clamping, the clamping can be guaranteed not to be loosened due to faults such as air leakage of the cylinders in the rotary machining process, the problem that the workpiece is damaged due to slipping is avoided, and the automatic clamping device is suitable for machining various wooden plates with different composite thicknesses;
(3) through being provided with the pump, the storage case, the thread piece, second servo motor, the drive shaft, threaded rod and shower nozzle, protective coating in the pump will storage case is taken out, send into the shower nozzle through flexible hose, start second servo motor, it is rotatory that second servo motor's output passes through driving belt drive threaded rod, the thread piece turns into the straight-line motion of horizontal direction with the revolving force, drive the shower nozzle translation about, cooperation rotating assembly, it is automatic to realize, make a round trip the spraying, the spraying area of coverage is bigger, the top of thread piece is inlayed in the spacing groove of roof, the stability of keeping the removal, the spraying is more even, the spraying quality is improved.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a side view of the rotary slot of the present invention;
FIG. 3 is an enlarged partial cross-sectional view taken at A in FIG. 1 according to the present invention;
fig. 4 is a side view of the fixing plate of the present invention.
In the figure: 1. a base; 2. a clamping mechanism; 201. a pull rod; 202. a first servo motor; 203. rotating the block; 204. a fixing plate; 205. a splint; 206. a moving groove; 3. a column; 4. a top plate; 5. a mobile spraying mechanism; 501. pumping; 502. a material storage box; 503. a thread block; 504. a second servo motor; 505. a drive shaft; 506. a threaded rod; 507. a spray head; 6. a rotating frame; 7. a vertical plate; 8. a second gear; 9. a first gear; 10. a stepping motor; 11. a handle; 12. adjusting the bolt; 13. mounting grooves; 14. the groove is rotated.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1: referring to fig. 1-4, a novel surface spraying device for producing wood products comprises a base 1 and upright columns 3, wherein the upright columns 3 are fixedly connected to two sides of the top end of the base 1 respectively, a top plate 4 is fixedly connected to the top end of the upright column 3, a rotating groove 14 is arranged inside the upright column 3, a movable spraying mechanism 5 is arranged at the top end of the top plate 4, clamping mechanisms 2 are arranged on the inner sides of the upright columns 3 respectively, and a turnover mechanism is arranged on the outer sides of the upright columns 3 respectively;
referring to fig. 1-4, the surface spraying device for producing a novel wood product further comprises a turnover mechanism, the turnover mechanism comprises mounting grooves 13, the mounting grooves 13 are respectively arranged at two sides inside the base 1, vertical plates 7 are embedded inside the mounting grooves 13, adjusting bolts 12 are fixedly connected between the vertical plates 7 and the mounting grooves 13, a handle 11 is fixedly connected to one side of each vertical plate 7, a stepping motor 10 is arranged at the top end of the handle 11, the output end of the stepping motor 10 penetrates through the inside of each vertical plate 7 and is fixedly connected with a first gear 9 through a coupler, the top end of the first gear 9 is meshed with a second gear 8, the second gear 8 is movably connected with the vertical plates 7, and the other side of the second gear 8 is fixedly connected with a rotating frame 6;
the rotating groove 14 is circular, the rotating frame 6 penetrates through the rotating groove 14 and is movably connected with the upright post 3, and the outer part of the handle 11 is coated with a rubber grip;
specifically, as shown in the figures, fig. 2 and fig. 3, the adjusting bolt 12 is unscrewed, the handle 11 is held to push the vertical plate 7 to move a certain distance in the mounting groove 13, so as to perform surface spraying treatment on the wood composite plates with different sizes, the output end of the stepping motor 10 drives the first gear 9 to rotate through the coupler, the first gear 9 and the second gear 8 are meshed to transmit torque, the second gear 8 reduces the rotating speed and drives the rotating frame 6 to rotate, the rotating frame 6 rotates for a certain angle in the rotating groove 14, the workpiece is overturned therewith, all-dimensional spraying on the workpiece is realized, spraying work is completed at one time, the workpiece does not need to be taken down and is installed again after being overturned, the hand of a worker does not contact with the coating, the harm of chemical raw materials to the human body is reduced, the process of repeated installation and disassembly is omitted, and the spraying efficiency is greatly improved.
Example 2: the clamping mechanism 2 comprises a pull rod 201, a first servo motor 202, a rotating block 203, a fixing plate 204, a clamping plate 205 and a moving groove 206, wherein the fixing plate 204 is fixedly connected to one side of the rotating frame 6, the moving groove 206 is respectively arranged at the top end and the bottom end inside the fixing plate 204, the rotating block 203 is fixedly connected to the other side of the fixing plate 204, the first servo motor 202 is fixedly connected to the other side of the rotating block 203, the pull rod 201 is respectively hinged to the top end and the bottom end of the rotating block 203, the clamping plate 205 is respectively hinged to one side of the pull rod 201, and the clamping plate 205 penetrates through the inside of the moving groove 206 and slides in the moving groove 206;
the pull rods 201 are always parallel to each other, and the clamping plate 205 is rectangular;
specifically, as shown in fig. 1, fig. 2 and fig. 4, to treat that the spraying work piece is placed between splint 205, start first servo motor 202, two sets of first servo motor 202's output rotates simultaneously, the rotatory certain angle of commentaries on classics piece 203, pull rod 201 turned angle, pulling splint 205 is at the inside relative movement of shifting chute 206, the realization is to the automatic centre gripping of wooden composite board, need not manual regulation centre gripping subassembly, clamping speed is faster, use the motor to replace the cylinder to carry out the centre gripping simultaneously, can guarantee in the rotating process, can not make splint 205 relax the centre gripping because of faults such as cylinder gas leakage, the problem of damage has been avoided the work piece slippage, be applicable to the different wooden board of various synthetic thickness and process.
Example 3: the movable spraying mechanism 5 comprises a pump 501, a storage box 502, a thread block 503, a second servo motor 504, a driving shaft 505, a threaded rod 506 and a sprayer 507, wherein the storage box 502 is fixedly connected to the top end of the top plate 4, one end of the storage box 502 is fixedly connected with the pump 501, the second servo motor 504 is arranged on one side of the storage box 502, the output end of the second servo motor 504 is fixedly connected with the driving shaft 505 through a coupler, the threaded rod 506 is movably connected to the bottom end of the top plate 4, the thread block 503 is movably sleeved outside the threaded rod 506, the sprayer 507 is fixedly connected to the bottom end of the thread block 503, and the input end of the sprayer 507 is communicated with the output end of the pump 501 through a telescopic hose;
the bottom end of the top plate 4 is provided with a limit groove, and the top end of the thread block 503 is embedded in the limit groove to slide;
specifically, as shown in fig. 1, the protective coating in the storage tank 502 is pumped out by the pump 501, the spray head 507 is fed through the telescopic hose, the second servo motor 504 is started, the output end of the second servo motor 504 drives the threaded rod 506 to rotate through the transmission belt, the rotating force is converted into the linear motion in the horizontal direction by the threaded block 503, the spray head 507 is driven to translate left and right, the rotating assembly is matched, automation and back-and-forth spraying are achieved, the spraying coverage area is larger, the top end of the threaded block 503 is embedded in the limiting groove of the top plate 4, the moving stability is maintained, the spraying is more uniform, and the spraying quality is improved.
The working principle is as follows: when the utility model is used, before spraying work is carried out in batches, a worker unscrews the adjusting bolts 12, holds the handles 11 to push the vertical plates 7, keeps the clamping plates 205 at a proper distance, is suitable for processing the composite plates with different lengths, places the wood composite plates to be sprayed between the clamping plates 205, simultaneously starts two groups of first servo motors 202, the first servo motors 202 drive the rotating blocks 203 to rotate, the pull rods 201 rotate by a certain angle, pulls the clamping plates 205 to move relatively in the moving grooves 206, realizes automatic clamping of the wood composite plates, ensures that the wood plates cannot fall off during rotary spraying, when the clamping plates 205 clamp the composite plates tightly, starts the second servo motors 504 and the suction pump 501, the suction pump 501 pumps out protective coatings in the storage box 502, the protective coatings are sent into the spray head 507 through the telescopic hose, the driving shaft 505 drives the threaded rod 506 to rotate, the threaded block 503 moves horizontally outside the threaded rod 506, drive shower nozzle 507 left and right sides translation, after the spraying, start step motor 10, step motor 10's output drives first gear 9 rotatory, first gear 9 and 8 meshing transmission torque of second gear, will low rotational speed, drive swivel mount 6 steady rotatory certain angle in rotating groove 14, realize all-round rotatory spraying, need not manual upset and reinstallate, the spraying efficiency is higher.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.