CN216063148U

CN216063148U - Curing cereal powder shaping granulation equipment

Info

Publication number: CN216063148U
Application number: CN202122773617.5U
Authority: CN
Inventors: 李瑞华
Original assignee: Jilin Heshan Food Technology Co ltd
Current assignee: Jilin Heshan Food Technology Co ltd
Priority date: 2021-11-13
Filing date: 2021-11-13
Publication date: 2022-03-18
Anticipated expiration: 2031-11-13

Abstract

The utility model discloses a cured grain powder forming and granulating device, wherein two working areas are formed in a box body through the arrangement of a partition plate, the left side is a granulating area, the right side is a driving device area, so that the granulating process is not polluted, an extrusion block is driven to move downwards by a connecting rod through the retraction of an electric telescopic rod, the extrusion block extrudes materials in a feed hopper, meanwhile, a first gear drives a second gear to rotate through the operation of a motor, a transmission shaft drives heating rollers to rotate relatively through the engagement of the second gear and teeth on a third gear, when grain materials discharged from the feed hopper fall between the heating rollers, the heating rollers extrude the grain materials, so that the grain materials are pressurized in grain holes arranged in an array on the outer side of one of the heating rollers, so that the grain materials form grains, and the grain materials are heated through the heating rollers, the grain materials are shaped, and the shaped grain materials fall into the collecting frame.

Description

Curing cereal powder shaping granulation equipment

Technical Field

The utility model relates to the technical field of granulation equipment, in particular to cured grain powder molding and granulating equipment.

Background

At present, most of people eat fine rice, and the fine rice flour is often eaten, so that the chewing ability is reduced, constipation is easy to occur, the fine food does not contain much dietary fiber in rough food, the dietary fiber can promote the peristalsis of intestinal tracts, the defecation is smooth, the immunity of a human body is reduced, and the whole grain contains not only dietary fiber, but also rich vitamins, mineral substances and the like, so that the whole grain can help the human body to resist various diseases;

people mix cereals together, peel minor cereals, fry beans, degrease, deoil, soak cereals for 10 minutes, grind all cereals into powder, and mix cereals together, and powdered or dough-like cereals need to use granulation equipment to shape and fix the powdered cereals, finally form rice grain shape or any shape, just can synthesize the nutrition of many cereals in this kind of rice grain, for this reason, we propose a kind of curing cereal powder shaping granulation equipment.

SUMMERY OF THE UTILITY MODEL

In view of the problems in the prior art, the utility model discloses cooked grain powder molding and granulating equipment, which adopts the technical scheme that the equipment comprises a box body and a granulating unit;

a box body: a partition plate is arranged at the right end inside the box body, a temperature sensor is arranged on the left side surface of the box body, a feed hopper is arranged at the left end of the top of the box body, and an extrusion unit is arranged on the right side of the feed hopper; the interior of the box body is divided into two parts by the arrangement of the partition plate, so that the granulation process is prevented from being polluted, the heating temperature of the heating roller is convenient to control by workers by the arrangement of the temperature sensor, and the grain materials are convenient to pour into the box body by the workers by the arrangement of the feed hopper;

a granulation unit: comprises a motor, a first gear, a second gear, a third gear, a transmission shaft, a heating roller, particle holes and a fixed platform, the two transmission shafts are respectively arranged in the box body in a bilateral symmetry manner, one end of the transmission shaft is respectively and rotatably connected with the inner side of the box body through a bearing, the other end of the transmission shaft respectively passes through a through hole arranged on the clapboard to be fixedly connected with the second gear and the third gear, and the teeth between the second gear and the third gear are engaged, the transmission shafts are respectively provided with heating rollers which are respectively positioned under the feed hopper, wherein the surface of one heating roller is provided with particle holes in an array manner, the fixed station is arranged at the bottom of the inner side of the box body, the fixed station is fixedly provided with a motor, an output shaft of the motor is fixedly provided with a first gear, and the first gear is meshed with teeth on the second gear. Through the motor, first gear, cooperation setting between second gear and the third gear, make the epaxial warming mill of transmission carry out relative rotation, grain material when feeder hopper discharge falls between the warming mill, the warming mill then extrudees grain material, it is downthehole at the granule that one of them warming mill outside array set up to make grain material form the granule, heat grain material through the warming mill, make grain material design, grain material after the design then falls in collecting the frame.

According to the preferable technical scheme of the cured grain powder molding and granulating equipment, the extrusion unit comprises a fixed plate, an electric telescopic rod, a connecting rod and an extrusion block, the fixed plate is arranged on the top surface of the box body, the electric telescopic rod is fixedly arranged on the fixed plate, the connecting rod is fixedly arranged at the telescopic end of the electric telescopic rod, the extrusion block is arranged at the other end of the connecting rod, and the extrusion block is positioned right above the feeding hopper. Through the cooperation setting between electric telescopic handle, connecting rod and the extrusion piece, can extrude the material in the feeder hopper, through the setting of fixed plate, can fix electric telescopic handle.

The preferable technical scheme of the cured grain powder forming and granulating equipment further comprises a box door, an observation window and a first handle, wherein the box door is arranged on the front side of the box body, the box door is rotatably connected with the box body through a rotating shaft, the observation window is arranged in the middle of the box door, and the first handle is fixedly arranged at one end of the front side of the box door. Through the setting of the first handle, the box door can be opened or closed conveniently by workers, and through the setting of the observation window, the workers can observe the internal condition of the box body conveniently.

The preferred technical scheme of the cured grain powder forming and granulating equipment further comprises two groups of supporting legs and reinforcing plates, wherein the supporting legs are arranged at the bottom of the box body in a bilateral symmetry mode, and the reinforcing plates are fixedly arranged at the bottoms of the supporting legs respectively. Through the cooperation setting of supporting leg and reinforcing plate, can carry out steady support to this box, make the device operation on the box more stable.

The preferred technical scheme of the cured grain powder forming and granulating equipment comprises an access door, a second handle and heat dissipation holes, wherein the access door is arranged on the right side of the box body, the heat dissipation holes are formed in one end of the top of the access door, and the second handle is arranged on the outer side surface of the access door. Through the setting of access door and second handle, make things convenient for the staff to overhaul the granulation unit that the baffle right side set up, through the setting of louvre, can be with the heat discharge that the motor produced.

The preferred technical scheme of the cured grain powder forming and granulating equipment provided by the utility model further comprises a single chip microcomputer, wherein the single chip microcomputer is arranged at one end of the front side surface of the box body, the output end of the single chip microcomputer is electrically connected with the motor, the heating roller and the input end of the electric telescopic rod, and the input end of the single chip microcomputer is electrically connected with the temperature sensor and the output end of an external power supply. Through the cooperation setting between singlechip and motor, warming mill, electric telescopic handle and the temperature sensor to make things convenient for the staff to control the device.

The preferable technical scheme of the cured grain powder forming and granulating equipment provided by the utility model further comprises two collecting frames and two slide rails, wherein the two slide rails are respectively arranged at the bottom of the inner side of the box body in a bilateral symmetry manner, the collecting frames are slidably arranged on the slide rails, and the collecting frames are positioned under the heating roller. Through the cooperation of collecting frame and slide rail to the staff of being convenient for will collect the cereal granule that the frame is internal is collected and is taken out.

The utility model has the beneficial effects that: the utility model forms two working areas in the box body through the arrangement of the partition plate, the left side is a granulation area, the right side is a driving device area, thereby ensuring that the granulation process is not polluted, the connecting rod drives the extrusion block to move downwards through the retraction of the electric telescopic rod, the extrusion block extrudes the materials in the feeding hopper, meanwhile, the first gear drives the second gear to rotate through the operation of the motor, and the second gear is meshed with teeth on the third gear, so that the transmission shaft drives the heating rollers to rotate relatively, when the grain material discharged from the feed hopper falls between the heating rollers, the heating rollers extrude the grain material to pressurize the grain material in the grain holes arranged in an array outside one of the heating rollers, thereby make cereal material form the granule, heat cereal material through the warming mill, make cereal material design, cereal material after the design then falls in collecting the frame.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic bottom view of the present invention;

FIG. 3 is a schematic cross-sectional view of the present invention.

In the figure: the device comprises a box body 1, a box door 2, a singlechip 3, an extrusion unit 4, a fixing plate 41, an electric telescopic rod 42, a connecting rod 43, an extrusion block 44, a granulation unit 5, a motor 51, a first gear 52, a second gear 53, a third gear 54, a transmission shaft 55, a heating roller 56, a granule hole 57, a fixing table 58, a feed hopper 6, an observation window 7, a first handle 8, a supporting leg 9, a reinforcing plate 10, an access door 11, a second handle 12, a heat dissipation hole 13, a temperature sensor 14, a collection frame 15, a sliding rail 16 and a partition plate 17.

Detailed Description

Example 1

As shown in fig. 1 to 3, the utility model discloses a cooked cereal powder molding and granulating device, which adopts the technical scheme that the device comprises a box body 1 and a granulating unit 5;

a box body 1: a partition plate 17 is arranged at the right end inside the box body, a temperature sensor 14 is arranged on the left side surface of the box body 1, a feed hopper 6 is arranged at the left end of the top of the box body 1, and an extrusion unit 4 is arranged on the right side of the feed hopper 6; through the arrangement of the partition plate 17, two working areas are formed in the box body 1, the left side is a granulation area, and the right side is a driving device area, so that the granulation process is not polluted, through the arrangement of the temperature sensor 14, workers can conveniently control the heating temperature of the heating roller 56, and through the arrangement of the feed hopper 6, the workers can conveniently pour grain materials into the box body 1;

a granulation unit 5: comprises a motor 51, a first gear 52, a second gear 53, a third gear 54, two transmission shafts 55, two heating rollers 56, particle holes 57 and a fixed platform 58, wherein the transmission shafts 55 are respectively arranged in the box body 1 in a bilateral symmetry manner, one end of each transmission shaft 55 is respectively connected with the inner side of the box body 1 through a bearing in a rotating manner, the other end of each transmission shaft 55 respectively penetrates through a through hole arranged on a partition plate 17 to be fixedly connected with the second gear 53 and the third gear 54, the second gear 53 is engaged with the third gear 54 through teeth, the transmission shafts 55 are respectively provided with the heating rollers 56, the heating rollers 56 are respectively positioned under a feed hopper 6, the surface array of one heating roller 56 is provided with the particle holes 57, the fixed platform 58 is arranged at the bottom of the inner side of the box body 1, the fixed platform 58 is fixedly provided with the motor 51, the output shaft of the motor 51 is fixedly provided with the first gear 52, the first gear 52 meshes with teeth on the second gear 53. Through the operation of motor 51, make first gear 52 drive second gear 53 and rotate, through the tooth meshing on second gear 53 and the third gear 54, thereby make transmission shaft 55 drive heating roller 56 and carry out relative rotation, when the cereal material of feeder hopper 6 exhaust falls between heating roller 56, heating roller 56 then extrudees the cereal material, make the cereal material pressurized in the granule hole 57 that one of them heating roller 56 outside array set up, thereby make the cereal material form the granule, heat the cereal material through heating roller 56, make the cereal material design, the cereal material after the design then falls in collection frame 15.

The extrusion unit 4 comprises a fixing plate 41, an electric telescopic rod 42, a connecting rod 43 and an extrusion block 44, wherein the fixing plate 41 is arranged on the top surface of the box body 1, the electric telescopic rod 42 is fixedly arranged on the fixing plate 41, the connecting rod 43 is fixedly arranged at the telescopic end of the electric telescopic rod 42, the other end of the connecting rod 43 is provided with the extrusion block 44, and the extrusion block 44 is positioned right above the feed hopper 6. Retracting through the electric telescopic rod 42 enables the connecting rod 43 to drive the extrusion block 44 to move downwards, the extrusion block 44 extrudes the material inside the feed hopper 6, and the electric telescopic rod 42 can be fixed through the arrangement of the fixing plate 41.

Still include chamber door 2, observation window 7 and the first in command 8, chamber door 2 sets up in the front side of box 1, rotates through the pivot between chamber door 2 and the box 1 to be connected, and the middle part of chamber door 2 is provided with observation window 7, and the front side one end fixed mounting of chamber door 2 has the first in command 8. Through the setting of the first handle 8, make things convenient for the staff to open chamber door 2 or close, through the setting of observation window 7, make things convenient for the staff to observe the inside condition of box 1, open the back with chamber door 2 simultaneously, make things convenient for the staff to pull out collection frame 15.

Still include supporting leg 9 and reinforcing plate 10, supporting leg 9 is provided with two sets ofly, and supporting leg 9 bilateral symmetry sets up in the bottom of box 1 respectively, and the bottom of supporting leg 9 is fixed mounting respectively has reinforcing plate 10. Through the setting of supporting leg 9, can support box 1, through the setting of reinforcing plate 10, increase the area of contact between supporting leg 9 and the ground to improve the support stability of supporting leg 9.

Still include access door 11, second handle 12 and louvre 13, access door 11 sets up on the right side of box 1, and access door 11's top one end is provided with louvre 13, and access door 11's outside surface is provided with second handle 12. Through pulling second handle 12, open access door 11 to make things convenient for the staff to overhaul the granulation unit 5 that baffle 17 right side set up, through the setting of louvre 13, can be with the heat discharge that motor 51 produced.

The heating device is characterized by further comprising a single chip microcomputer 3, wherein the single chip microcomputer 3 is arranged at one end of the front side surface of the box body 1, the output end of the single chip microcomputer 3 is electrically connected with the motor 51, the heating roller 56 and the input end of the electric telescopic rod 42, and the input end of the single chip microcomputer 3 is electrically connected with the temperature sensor 14 and the output end of an external power supply. Through the cooperation setting between singlechip 3 and motor 51, warming mill 56, electric telescopic handle 42 and temperature sensor 14 to make things convenient for the staff to control the device.

Still including collecting frame 15 and slide rail 16, slide rail 16 is provided with two, and slide rail 16 bilateral symmetry sets up in the inboard bottom of box 1 respectively, and slidable mounting has collecting frame 15 on slide rail 16, and collects frame 15 and is located heating roller 56 under. Through the cooperation of collection frame 15 and slide rail 16 to the staff takes out the cereal granule that collects in collection frame 15 well.

The working principle of the utility model is as follows: firstly, the device is placed at a proper working position, then the processed grains are poured into the feed hopper 6, the electric telescopic rod 42 retracts, the connecting rod 43 drives the extrusion block 44 to move downwards, the extrusion block 44 extrudes the materials in the feed hopper 6, meanwhile, the motor 51 operates to enable the first gear 52 to drive the second gear 53 to rotate, the second gear 53 is meshed with the teeth on the third gear 54, so that the transmission shaft 55 drives the heating rollers 56 to rotate relatively, when the grains discharged from the feed hopper 6 fall between the heating rollers 56, the heating rollers 56 extrude the grains, so that the grains are pressurized in the grain holes 57 arranged in an array outside one of the heating rollers 56, the grains are formed into grains, the grains are heated through the heating rollers 56 to be shaped, and the shaped grains fall in the collecting frame 15, through the setting of temperature sensor 14, make things convenient for the staff to control the heating temperature of warming mill 56, through the setting of baffle 17, make the inside of box 1 form two work areas, the left side is the granulation district, and the right side is drive arrangement district to guarantee that the granulation process is not contaminated.

The specific model of the singlechip 3 is Siemens S7-200, the motor 51 is a variable frequency motor produced by Shenyang Bo transmission equipment company Limited, the heating roller 56 is a heating roller produced by Pingyang county Hongfeng Roller company Limited, the electric telescopic rod 42 is an electric telescopic rod produced by Zhejiang Chang linearly driving science and technology company Limited, the temperature sensor 14 is a temperature sensor produced by Ziblinghao Jinggang company Limited, and the singlechip 3 controls the motor 51, the heating roller 56, the electric telescopic rod 42 and the temperature sensor 14 to work by adopting a method commonly used in the prior art.

Components not described in detail herein are prior art.

Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes and modifications without inventive changes may be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A cured grain powder molding and granulating device is characterized by comprising a box body (1) and a granulating unit (5);

case (1): a partition plate (17) is arranged at the right end inside the box body (1), a temperature sensor (14) is arranged on the left side surface of the box body (1), a feed hopper (6) is arranged at the left end of the top of the box body (1), and an extrusion unit (4) is arranged on the right side of the feed hopper (6);

granulation unit (5): comprises a motor (51), a first gear (52), a second gear (53), a third gear (54), transmission shafts (55), heating rollers (56), particle holes (57) and a fixed table (58), wherein the transmission shafts (55) are arranged in two, the transmission shafts (55) are respectively arranged in the box body (1) in bilateral symmetry, one end of each transmission shaft (55) is respectively rotatably connected with the inner side of the box body (1) through a bearing, the other end of each transmission shaft (55) respectively penetrates through a through hole formed in a partition plate (17) to be fixedly connected with the second gear (53) and the third gear (54), the second gear (53) is meshed with the third gear (54) through teeth, the heating rollers (56) are respectively arranged on the transmission shafts (55), the heating rollers (56) are respectively positioned under a feed hopper (6), and particle holes (57) are formed in the surface array of one heating roller (56), the fixed station (58) is arranged at the bottom of the inner side of the box body (1), the fixed station (58) is fixedly provided with a motor (51), an output shaft of the motor (51) is fixedly provided with a first gear (52), and the first gear (52) is meshed with teeth on the second gear (53).

2. The cooked cereal flour molding and pelletizing apparatus of claim 1, wherein: extrusion unit (4) contain fixed plate (41), electric telescopic handle (42), connecting rod (43) and extrusion piece (44), fixed plate (41) set up the top surface at box (1), fixed mounting has electric telescopic handle (42) on fixed plate (41), the flexible end fixed mounting of electric telescopic handle (42) has connecting rod (43), the other end of connecting rod (43) is provided with extrusion piece (44), extrusion piece (44) are located feeder hopper (6) directly over.

3. The cooked cereal flour molding and pelletizing apparatus of claim 1, wherein: still include chamber door (2), observation window (7) and first in command (8), chamber door (2) set up the front side at box (1), rotate through the pivot between chamber door (2) and box (1) and be connected, the middle part of chamber door (2) is provided with observation window (7), the front side one end fixed mounting of chamber door (2) has first in command (8).

4. The cooked cereal flour molding and pelletizing apparatus of claim 1, wherein: still include supporting leg (9) and reinforcing plate (10), supporting leg (9) are provided with two sets ofly, supporting leg (9) bilateral symmetry respectively sets up the bottom at box (1), the bottom of supporting leg (9) is fixed mounting respectively has reinforcing plate (10).

5. The cooked cereal flour molding and pelletizing apparatus of claim 1, wherein: still include access door (11), second handle (12) and louvre (13), access door (11) set up the right side at box (1), the top one end of access door (11) is provided with louvre (13), the outside surface of access door (11) is provided with second handle (12).

6. The cooked cereal flour molding and pelletizing apparatus of claim 1, wherein: still include singlechip (3), singlechip (3) set up the front side surface one end at box (1), the output electricity of singlechip (3) connects motor (51), warming mill roller (56) and electric telescopic handle's (42) input, the output of temperature sensor (14) and external power source is connected to the input electricity of singlechip (3).

7. The cooked cereal flour molding and pelletizing apparatus of claim 1, wherein: still including collecting frame (15) and slide rail (16), slide rail (16) are provided with two, slide rail (16) bilateral symmetry respectively sets up the inboard bottom at box (1), slidable mounting has on slide rail (16) collects frame (15), and collects frame (15) and is located under warming mill (56).