CN216056732U - Processing device for commutator rotor - Google Patents
Processing device for commutator rotor Download PDFInfo
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- CN216056732U CN216056732U CN202122341784.2U CN202122341784U CN216056732U CN 216056732 U CN216056732 U CN 216056732U CN 202122341784 U CN202122341784 U CN 202122341784U CN 216056732 U CN216056732 U CN 216056732U
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- commutator rotor
- rotor
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Abstract
The utility model relates to a processing device for a commutator rotor, which comprises a fixed block and is characterized in that: the novel gear box comprises a fixed block, and is characterized in that a lifting mechanism is arranged on the inner side of the fixed block, a fixed frame is arranged at the bottom end of the lifting mechanism, a horizontal moving mechanism is arranged on the inner side of the fixed frame, a main speed reducer is fixedly connected to the left end of the lower side of the fixed frame, a three-jaw chuck is fixedly connected to the tail end of a main shaft of the main speed reducer, a fixed plate is arranged at the bottom end of the horizontal moving mechanism, a clamping mechanism is arranged at the left end of the fixed plate, and a commutator rotor is arranged on the inner sides of the three-jaw chuck and the clamping mechanism, and the novel gear box has the beneficial effects that: the lifting is stable, and the lifting height can be accurately controlled, so that the device can improve the processing quality of the rotor.
Description
Technical Field
The utility model relates to the field of automobile part processing, in particular to a processing device for a commutator rotor.
Background
The commutator rotor is an important part of a direct current motor and an alternating current commutator motor armature, is used as current commutation on the direct current motor and the alternating current series motor, is commonly called as a commutator in order to enable the motor to continuously rotate, and is used as an indispensable important basic device in industry, traffic, national defense and daily life.
The existing commutator rotor cannot accurately control the height of the rotor during processing, so that the processing precision of the rotor is insufficient, the quality of the rotor is affected, and meanwhile, the existing commutator rotor processing device cannot stably fix the rotor, so that the rotor can deviate when rotating.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the present invention is to solve the above-mentioned deficiencies of the prior art,
provided is a processing device for a commutator rotor.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a processingequipment for commutator rotor, includes the fixed block, the inboard of fixed block is equipped with elevating system, elevating system's bottom is equipped with the mount, the inboard of mount is equipped with horizontal migration mechanism, the downside left end fixedly connected with main speed reducer of mount, the terminal fixedly connected with three-jaw chuck of main shaft of main speed reducer, horizontal migration mechanism's bottom is equipped with the fixed plate, the left end of fixed plate is equipped with presss from both sides the dress mechanism, three-jaw chuck is equipped with the commutator rotor with the inboard that presss from both sides the dress mechanism.
Further, elevating system includes servo motor, servo motor's the terminal fixedly connected with worm of main shaft, the front end meshing of worm is connected with the worm wheel, the worm wheel rotates with the fixed block to be connected, the inboard center threaded connection of worm wheel has first lead screw.
Furthermore, the horizontal movement mechanism comprises a second lead screw, the second lead screw is rotatably connected with the fixing frame, a hand wheel is fixedly connected with the right end of the second lead screw, a lead screw sleeve is spirally connected to the outer side of the second lead screw, and the lead screw sleeve is slidably connected with the fixing frame.
Further, press from both sides dress mechanism and include the carousel, the carousel rotates with the fixed plate to be connected, the left end of carousel rotates and is connected with the clamping jaw, the outside of clamping jaw rotates and connects the connecting rod, the clamping jaw is located the rear end towards the one end fixedly connected with non slipping spur at carousel center the outside fixedly connected with stationary blade of clamping jaw, the outside of stationary blade is equipped with the hydraulic stem, hydraulic stem and carousel fixed connection.
Furthermore, the shape of carousel is the ring shape, the total number of clamping jaw is 6.
The utility model provides a processing device for a commutator rotor, which has the following beneficial effects:
1. according to the device, the servo motor is started to drive the worm to rotate by the servo motor, the worm is driven to rotate after the worm rotates, 2 worm wheels synchronously rotate in the same direction, the first lead screw on the inner side is driven to rotate and stably lift by the worm wheel, and the fixing frame is driven to synchronously lift by the first lead screw, so that the device is stable in lifting and can accurately control the lifting height, and the processing quality of a rotor can be improved;
2. according to the utility model, through the arrangement of the horizontal moving mechanism, the main speed reducing motor, the three-jaw chuck, the commutator rotor, the clamping mechanism and the like, the commutator rotor is horizontally placed, one end of the commutator rotor is inserted into the three-jaw chuck and the three-jaw chuck is operated to clamp, then the hand wheel is rotated to enable the fixing plate to drive the clamping mechanism to go deep into the other end of the commutator rotor, the hydraulic rod is opened to drive the fixing piece to enable the clamping jaw to drive the anti-skid block to clamp the middle shaft of the rotor, the commutator rotor can stably rotate by opening the speed reducing motor, and the device is simple and convenient to operate and can prevent the commutator rotor from shifting during processing.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural view of a processing apparatus for a commutator rotor according to an embodiment of the present invention;
fig. 2 is a schematic view of a commutator rotor according to an embodiment of the present invention.
Fig. 3 is a schematic perspective view of a three-jaw chuck according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a clamping mechanism according to an embodiment of the present invention.
In the figure:
1-fixed block, 2-lifting mechanism, 3-fixed frame, 4-horizontal moving mechanism, 5-main reducer, 6-three-jaw chuck, 7-fixed plate, 8-clamping mechanism, 9-commutator rotor, 21-servo motor, 22-worm, 23-worm wheel, 24-first screw rod, 41-second screw rod, 42-hand wheel, 43-screw rod sleeve, 81-rotary table, 82-clamping jaw, 83-connecting rod, 84-antiskid block, 85-fixed plate and 86-hydraulic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1, a processing apparatus for a commutator rotor according to an embodiment of the present invention includes a fixed block 1, a lifting mechanism 2 is disposed inside the fixed block 1, a fixed frame 3 is disposed at a bottom end of the lifting mechanism 2, a horizontal moving mechanism 4 is disposed inside the fixed frame 3, a main speed reducer 5 is fixedly connected to a left end of a lower side of the fixed frame 3, a three-jaw chuck 6 is fixedly connected to a main shaft end of the main speed reducer 5, a fixed plate 7 is disposed at a bottom end of the horizontal moving mechanism 4, a clamping mechanism 8 is disposed at a left end of the fixed plate 7, and a commutator rotor 9 is disposed inside the three-jaw chuck 6 and the clamping mechanism 8.
The lifting mechanism 2 comprises a servo motor 21, a worm 22 is fixedly connected to the tail end of a main shaft of the servo motor 21, a worm wheel 23 is connected to the front end of the worm 22 in a meshed mode, the worm wheel 23 is rotatably connected with the fixed block 1, and a first screw rod 24 is spirally connected to the center of the inner side of the worm wheel 23.
This device is through opening servo motor 21, and servo motor 21 drives worm 22 and rotates, drives worm wheel 23 and rotates after worm 22 rotates, and 2 synchronous syntropy rotations of worm wheel 23, and then drive inboard first lead screw 24 rotation and carry out steady lift through worm wheel 23, and then drive 3 synchronous lifts of mount through first lead screw 24, and this device goes up and down stably and can the accurate control height that goes up and down.
Example two:
referring to fig. 1-4, a processing apparatus for a commutator rotor according to an embodiment of the present invention includes a fixed block 1, a lifting mechanism 2 is disposed inside the fixed block 1, a fixed frame 3 is disposed at a bottom end of the lifting mechanism 2, a horizontal moving mechanism 4 is disposed inside the fixed frame 3, a main reducer 5 is fixedly connected to a left end of a lower side of the fixed frame 3, a three-jaw chuck 6 is fixedly connected to a main shaft end of the main reducer 5, a fixed plate 7 is disposed at a bottom end of the horizontal moving mechanism 4, a clamping mechanism 8 is disposed at a left end of the fixed plate 7, and a commutator rotor 9 is disposed inside the three-jaw chuck 6 and the clamping mechanism 8.
The horizontal moving mechanism 4 comprises a second screw rod 41, the second screw rod 41 is rotatably connected with the fixing frame 3, a hand wheel 42 is fixedly connected with the right end of the second screw rod 41, a screw rod sleeve 43 is spirally connected to the outer side of the second screw rod 41, the screw rod sleeve 43 is slidably connected with the fixing frame 3, the clamping mechanism 8 comprises a rotary table 81, the rotary table 81 is rotatably connected with the fixing plate 7, a clamping jaw 82 is rotatably connected with the left end of the rotary table 81, a connecting rod 83 is rotatably connected with the outer side of the clamping jaw 82, an anti-slip block 84 is fixedly connected with one end of the clamping jaw 82 facing the center of the rotary table 81, a fixing plate 85 is fixedly connected with the outer side of the clamping jaw 82 located at the rear end, a hydraulic rod 86 is arranged on the outer side of the fixing plate 85, the hydraulic rod 86 is fixedly connected with the rotary table 81, the rotary table 81 is in a circular ring shape, and the clamping jaws 82 are 6 in number.
When the device is used, firstly, the commutator rotor 9 is taken out, the commutator rotor 9 is horizontally placed, the smooth end of the middle shaft of the commutator rotor 9 is placed at one side of the clamping mechanism 8, the middle shaft at the other end of the commutator rotor 9 is inserted into the three-jaw chuck 6, the three-jaw chuck 6 is operated so that the jaws clamp and fix the middle shaft of the commutator rotor 9, then the hand wheel 42 is rotated, the hand wheel 42 drives the second screw rod 41 to rotate, the second screw rod 41 drives the screw rod sleeve 43 to rotate and horizontally slide in the fixed frame 3 after rotating, further, the fixed plate 7 is driven to synchronously move through the screw rod sleeve 43, when the smooth middle shaft of the commutator rotor 9 is completely immersed into the turntable 81, the hydraulic rod 86 is opened, the hydraulic rod 86 drives the fixed plate 85 to rotate the clamping jaw 82 at the rear end, all the clamping jaws 82 synchronously move through the connecting rod 83 after the clamping jaw 82 at the rear end moves, further, the middle shaft of the commutator rotor 9 is clamped through the anti-skid blocks 84 on the clamping jaws 82, the three-jaw chuck 6 can be driven to rotate by opening the main speed reducer 5 so as to drive the commutator rotor 9 to stably rotate, and various processing operations of the commutator rotor 9 are facilitated.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, when the device is used, the servo motor 21 is turned on, the servo motor 21 drives the worm 22 to rotate, the worm 22 drives the worm wheel 23 to rotate after rotating, 2 worm wheels 23 synchronously rotate in the same direction, the worm wheel 23 drives the first lead screw 24 on the inner side to rotate and stably lift, the first lead screw 24 drives the fixing frame 3 to synchronously lift, the device is stable in lifting and can accurately control the lifting height, when the device is used, the commutator rotor 9 is taken out firstly, the commutator rotor 9 is horizontally placed, the smooth end of the center shaft of the commutator rotor 9 is placed on one side of the clamping mechanism 8, the center shaft at the other end of the commutator rotor 9 is inserted into the three-jaw chuck 6, the three-jaw chuck 6 is operated, so that the clamping jaws clamp the center shaft of the commutator rotor 9 fixedly, then the hand wheel 42 is rotated, the hand wheel 42 drives the second lead screw 41 to rotate, the second screw rod 41 rotates to drive the screw rod sleeve 43 to rotate and horizontally slide in the fixed frame 3, and then the fixed plate 7 is driven to synchronously move through the screw rod sleeve 43, when the smooth middle shaft of the commutator rotor 9 is completely immersed into the turntable 81, the hydraulic rod 86 is opened, the hydraulic rod 86 drives the fixed plate 85 to enable the clamping jaw 82 at the rear end to rotate, after the clamping jaw 82 at the rear end moves, all the clamping jaws 82 synchronously move through the connecting rod 83, and then the middle shaft of the commutator rotor 9 is clamped through the anti-skidding blocks 84 on the clamping jaws 82, the three-jaw chuck 6 can be driven to rotate by opening the main speed reducer 5 to drive the commutator rotor 9 to stably rotate, so that various processing operations of the commutator rotor 9 are facilitated, and the quick height adjustment and stable rotation of the commutator rotor 9 can be realized through the whole set of device. The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (5)
1. The utility model provides a processingequipment for commutator rotor, includes the fixed block, its characterized in that: the inboard of fixed block is equipped with elevating system, elevating system's bottom is equipped with the mount, the inboard of mount is equipped with horizontal migration mechanism, the downside left end fixedly connected with main speed reducer of mount, the terminal fixedly connected with three-jaw chuck of main shaft of main speed reducer, horizontal migration mechanism's bottom is equipped with the fixed plate, the left end of fixed plate is equipped with presss from both sides dress mechanism, three-jaw chuck is equipped with the commutator rotor with the inboard of pressing from both sides dress mechanism.
2. The machining device for the commutator rotor as claimed in claim 1, wherein: the lifting mechanism comprises a servo motor, a worm is fixedly connected to the tail end of a main shaft of the servo motor, a worm wheel is meshed with the front end of the worm and is connected with a fixed block in a rotating mode, and a first screw rod is spirally connected to the center of the inner side of the worm wheel.
3. The machining device for the commutator rotor as claimed in claim 1, wherein: the horizontal movement mechanism comprises a second lead screw, the second lead screw is rotatably connected with the fixing frame, a hand wheel is fixedly connected with the right end of the second lead screw, a lead screw sleeve is spirally connected to the outer side of the second lead screw, and the lead screw sleeve is slidably connected with the fixing frame.
4. The machining device for the commutator rotor as claimed in claim 1, wherein: the clamping mechanism comprises a rotary table, the rotary table is connected with a fixed plate in a rotating mode, the left end of the rotary table is connected with a clamping jaw in a rotating mode, the outer side of the clamping jaw is connected with a connecting rod in a rotating mode, the clamping jaw faces to an anti-slip block fixedly connected with one end of the center of the rotary table and is located at the rear end, a fixing piece fixedly connected with the outer side of the clamping jaw is arranged on the outer side of the fixing piece, and a hydraulic rod is arranged on the outer side of the fixing piece and is fixedly connected with the rotary table.
5. The machining device for the commutator rotor as claimed in claim 4, wherein: the shape of carousel is the ring shape, the total 6 of the number of clamping jaw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122341784.2U CN216056732U (en) | 2021-09-27 | 2021-09-27 | Processing device for commutator rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122341784.2U CN216056732U (en) | 2021-09-27 | 2021-09-27 | Processing device for commutator rotor |
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| Publication Number | Publication Date |
|---|---|
| CN216056732U true CN216056732U (en) | 2022-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122341784.2U Active CN216056732U (en) | 2021-09-27 | 2021-09-27 | Processing device for commutator rotor |
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| CN (1) | CN216056732U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113787364A (en) * | 2021-09-27 | 2021-12-14 | 温州鼎龙电子科技有限公司 | Commutator rotor machining device and application method thereof |
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2021
- 2021-09-27 CN CN202122341784.2U patent/CN216056732U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113787364A (en) * | 2021-09-27 | 2021-12-14 | 温州鼎龙电子科技有限公司 | Commutator rotor machining device and application method thereof |
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