CN216051410U - Defect detecting apparatus and defect detecting system - Google Patents

Abstract

The utility model relates to the technical field of mobile communication antennas, and discloses a defect detection device and a defect detection system, which are used for detecting whether the antenna has defects, wherein the defect detection device comprises: a machine platform; the detection mechanism comprises a moving assembly arranged on the machine table, a positioning piece used for installing the antenna, a limiting piece arranged on the positioning piece and used for fixing the antenna, and a camera used for collecting a test image, wherein the moving assembly is used for driving at least one of the positioning piece and the camera to move; the electric control mechanism is arranged on the machine table and is electrically connected with the movable assembly; the control device is electrically connected with the detection mechanism and the electric control mechanism and is used for detecting whether the antenna has defects or not. The defect detection device and the system improve the accuracy and the detection efficiency of the antenna detection result.

Description

Defect detecting apparatus and defect detecting system

Technical Field

The utility model relates to the technical field of mobile communication antennas, in particular to a defect detection device and a defect detection system.

Background

In recent years, with the rapid development of mobile communication 5G, the demand for antennas has been increasing. The 5G antenna is more intelligent, miniaturized, customization than 4G antenna, and the spare part quantity that 5G antenna contained is the increase of several times also relatively 4G antenna simultaneously. The quality of the components is critical to the performance of the antenna.

At present, the antenna is mainly detected in the industry in a manual visual detection mode. The mode of adopting manual visual detection has the following problems: firstly, the number of common defect items of the antenna is dozens, the labor intensity of manual visual detection is high, the antenna is easily influenced by various factors such as artificial emotion, technical level, judgment standard and the like, the stability and consistency of detection are difficult to ensure, and the accuracy of a detection result is low; secondly, manual visual detection needs to be carried out according to process files of welding spots, rivets and other components, so that the labor is consumed for a long time, and the detection efficiency is low; in addition, the quality inspection result of the product can be manually recorded only, the defect position cannot be subdivided, the information cannot be inspected in real time, and the test data records are scattered.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a defect detection device and a defect detection system, and aims to solve the technical problems of low detection result accuracy and low detection efficiency in the antenna detection process in the prior art.

In order to achieve the purpose, the utility model adopts the technical scheme that: a defect detecting apparatus for detecting whether a defect exists in an antenna, the defect detecting apparatus comprising:

a machine platform;

the detection mechanism comprises a moving assembly, a positioning piece, a limiting piece and a camera, wherein the moving assembly is arranged on the machine table, the positioning piece is used for installing an antenna, the limiting piece is arranged on the positioning piece and is used for fixing the antenna, the camera is used for collecting a test image, the moving assembly is used for driving at least one of the positioning piece and the camera to move, the limiting piece comprises a first limiting piece and a second limiting piece which are arranged at intervals, at least one of the first limiting piece and the second limiting piece is movably arranged on the positioning piece, an accommodating space is formed between the first limiting piece and the second limiting piece, and the accommodating space is used for positioning and accommodating the antenna;

the electric control mechanism is arranged on the machine table and is electrically connected with the moving assembly, and the electric control mechanism is used for controlling the moving assembly;

the control device is electrically connected with the detection mechanism and the electrical control mechanism and used for importing a characteristic image of the antenna, and the characteristic image comprises target defect information of the antenna; the control device can also be used for acquiring a test image acquired by the camera and comparing the test image with the characteristic image to detect whether the antenna is defective or not.

The defect detection device can control the moving assembly to move through the electric control mechanism, at least one of the positioning piece used for installing the antenna and the camera can be driven to move by the moving assembly, the camera can collect a test image of the antenna when corresponding to the antenna, the control device can automatically detect whether the antenna is defective or not by comparing the test image with the characteristic image, manual visual detection is not needed, the consistency of the antenna test speed and the antenna detection process is improved, the accuracy and the detection efficiency of the antenna detection result are further improved, and the technical problem that the accuracy and the detection efficiency of the detection result are low in the current antenna detection process is effectively solved.

In one embodiment, the machine table includes an installation surface, the moving assembly is arranged on the installation surface and includes a first moving member and a second moving member, the positioning member is connected to the first moving member, and the first moving member is used for driving the positioning member to move along a first direction parallel to the installation surface;

the camera is connected to the second moving part, the second moving part is used for driving the camera to move along a second direction, and the second direction is parallel to the mounting surface and perpendicular to the first direction. Because setting element and camera are connected respectively in first moving member and second moving member, and can move along mutually perpendicular first direction and second direction respectively, then the removal of setting element and camera is independent from each other not influenced, and both can cooperate the removal in a flexible way to make the camera correspond with different positions on the setting element.

In one embodiment, the first moving part includes a first base disposed on the mounting surface and a first slider slidably connected to the first base along the first direction, and the positioning part is connected to the first slider;

the second moving part comprises a second base arranged on the mounting surface and a second sliding block connected to the second base in a sliding mode along the second direction, and the camera is connected to the second sliding block;

the second base is arranged on one side, away from the mounting surface, of the first base. So, the simple structure of first moving member and second moving member, easy to assemble and maintenance, and the relation of connection between setting element and first moving member, camera and the second moving member is simple, easy to assemble and change.

In an embodiment, the moving assembly further includes a supporting member disposed on the mounting surface, the supporting member includes a supporting base parallel to the first base and disposed at an interval, and a supporting block slidably connected to the supporting base, and one side of the positioning member facing the mounting surface is connected to the supporting block and the first slider. So, support piece can provide the holding power with first base jointly to the setting element, has strengthened the setting element along the stability when first direction slides, has then promoted the stability that is located the antenna on the setting element, error when can reducing the camera and gather the test image.

In an embodiment, the defect detection apparatus further includes a control element disposed on the machine, the control element being electrically connected to the electrical control mechanism for controlling the electrical control mechanism to reset, start or stop;

the control member includes at least one of a touch screen and a key. Therefore, the electrical control mechanism can be controlled by the detection personnel at any time to control the motion state of the movable assembly, and the timely response operation of the detection personnel is facilitated when an emergency occurs in the test process.

An embodiment of the present application further provides a defect detection system, including: the defect detection apparatus of any of the above embodiments; and the display is electrically connected to the control center and used for displaying the defect detection result of the antenna.

The defect detection system can control the movement of the moving assembly through the electric control mechanism, at least one of the positioning piece for mounting the antenna and the camera can be driven to move by the moving assembly, the camera can collect a test image of the antenna when corresponding to the antenna, the control device can automatically detect whether the antenna has defects by comparing the test image with the characteristic image, manual visual detection is not needed, the antenna test speed and the consistency of the antenna detection process are improved, the accuracy and the detection efficiency of the antenna detection result are further improved, and the technical problem that the detection result accuracy and the detection efficiency are low in the current antenna detection process is effectively solved; in addition, the defect detection system can also display the defect detection result of the antenna in real time through the display, so that personnel can conveniently check the detection result at any time.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic perspective view of a defect detection apparatus according to an embodiment of the present invention;

FIG. 2 is a perspective view of the defect detecting apparatus shown in FIG. 1 from another perspective;

FIG. 3 is a block diagram of the defect detecting apparatus shown in FIG. 1.

The designations in the figures mean:

100. a defect detecting device;

10. a machine platform; 11. a mounting surface;

20. a moving assembly; 21. a first moving member; 211. a first base; 212. a first slider; 213. a first fixed column; 22. a second moving member; 221. a second base; 222. a second slider; 223. a second fixed column; 23. a support member; 231. a support base; 232. a support block; 233. a third fixing column;

31. a positioning member; 32. a camera;

40. an electrical control mechanism;

50. a control device; 51. an image import unit; 52. a visual detection unit; 53. a data recording unit;

60. a limiting member; 61. a first stopper; 62. a second limiting block;

70. and (6) a control member.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings, which are examples. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly or indirectly secured to the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The terms "upper", "lower", "left", "right", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, are not to be construed as limiting the patent. The terms "first", "second" and "first" are used merely for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "plurality" is two or more unless specifically limited otherwise.

The embodiment of the application provides a defect detection device, which is used for detecting an antenna to determine whether the antenna has defects. In one embodiment, the antenna may be a 5G antenna, but is not limited thereto, and the antenna may also be a 4G antenna.

Referring to fig. 1 to 3, the defect detecting apparatus 100 includes a machine 10, a detecting mechanism, an electrical control mechanism 40 and a control device 50.

The detection mechanism comprises a moving component 20 arranged on the machine table 10, a positioning component 31 used for installing an antenna and a camera 32 used for acquiring a test image, wherein the moving component 20 is used for driving at least one of the positioning component 31 and the camera 32 to move.

The electrical control mechanism 40 is disposed on the machine 10 and electrically connected to the moving assembly 20, and the electrical control mechanism 40 is used for controlling the moving assembly 20.

The control device 50 is electrically connected with the detection mechanism and the electrical control mechanism 40, and the control device 50 is used for importing a characteristic image of the antenna, wherein the characteristic image comprises target defect information of the antenna; the control device 50 may also be used to take a test image captured by the camera 32 and compare the test image with the signature image to detect whether the antenna is defective. The target defect information of the antenna may include a target defect location and defect characteristics of the antenna.

In the present embodiment, the moving assembly 20 drives the positioning member 31 and the camera 32 to move. It is understood that in other embodiments, one of the positioning member 31 and the camera 32 may be fixed and the other of the positioning member 31 and the camera 32 may be driven by the moving assembly 20 to realize the movement in a two-dimensional plane or a three-dimensional space, which is not limited herein.

In the present embodiment, the detection mechanism includes a CCD (Charge-coupled Device) assembly, which includes a camera 32, and a lens, a ring light source, and a light source controller used in cooperation with the camera 32. During the antenna inspection process, the lens, the annular light source and the light source controller are all held stationary relative to the camera 32. It is understood that in other embodiments, the detection mechanism may also include a CMOS (Complementary Metal-Oxide-Semiconductor) component, and is not limited thereto.

In the present embodiment, the electrical control mechanism 40 includes electrical components such as a PLC (Programmable Logic Controller) module, a switching power supply, and a stepping motor. The stepping motor is electrically connected to the moving assembly 20 and is used for driving the moving assembly 20 to drive at least one of the positioning member 31 and the camera 32 to move.

In this embodiment, the control device 50 includes a complete characteristic image database, in which one or more characteristic images of antennas of various types are stored. When detecting the antenna of a certain model, controlling means 50 directly channels into many characteristic image of this model antenna to carry out abundant comparison with the test image who obtains, can show the error that reduces artifical visual detection time.

The defect detecting device 100 can control the moving component 20 to move through the electrical control mechanism 40, because the moving component 20 can drive at least one of the positioning part 31 and the camera 32 for installing the antenna to move, when the camera 32 corresponds to the antenna, a test image of the antenna can be collected, the control device 50 can automatically detect whether the antenna is defective or not by comparing the test image with the characteristic image, manual visual detection is not needed, the antenna testing speed and the consistency of the antenna detecting process are improved, the accuracy and the detecting efficiency of the antenna detecting result are further improved, and the technical problem that the accuracy and the detecting efficiency of the detecting result are low in the current antenna detecting process is effectively improved.

Referring to fig. 1 and fig. 2, in an embodiment of the present application, the machine table 10 includes a mounting surface 11, the moving assembly 20 is disposed on the mounting surface 11 and includes a first moving member 21 and a second moving member 22, the positioning member 31 is connected to the first moving member 21, and the first moving member 21 is used for driving the positioning member 31 to move along a first direction parallel to the mounting surface 11.

The camera 32 is connected to the second moving part 22, and the second moving part 22 is used for driving the camera 32 to move along a second direction, which is parallel to the mounting surface 11 and perpendicular to the first direction. Since the positioning element 31 and the camera 32 are respectively connected to the first moving element 21 and the second moving element 22 and can respectively move along the first direction and the second direction perpendicular to each other, the movement of the positioning element 31 and the movement of the camera 32 are independent from each other and are not affected, and the positioning element 31 and the camera 32 can flexibly move in a matching manner, so that the camera 32 corresponds to different positions on the positioning element 31.

In this embodiment, the machine table 10 comprises a profile steel underframe and an installation surface 11 arranged on the profile steel underframe, the profile steel underframe comprises a bottom plate, an electrical installation plate and a power switch, and the first moving piece 21 and the second moving piece 22 are both fixedly arranged at the top of the installation surface 11. It is understood that in other embodiments, the first moving member 21 and the second moving member 22 may be detachably attached to the top of the mounting surface 11.

In the present embodiment, the positioning member 31 and the camera 32 move along a first direction (in the present embodiment, the X direction) and a second direction (in the present embodiment, the Y direction is perpendicular to the X direction), respectively, and the moving directions of the two directions are perpendicular to each other. It is understood that, in other embodiments, the included angle between the first direction and the second direction may be other angles, and is not limited herein.

It is understood that in other embodiments of the present application, one of the positioning element 31 and the camera 32 is fixedly disposed on the mounting surface 11, and the other of the positioning element 31 and the camera 32 can move in the first direction and the second direction under the driving of the first moving element 21 and the second moving element 22, so as to move in a two-dimensional plane, which is not limited herein.

Referring to fig. 1 and fig. 2, in an embodiment of the present application, the first moving part 21 includes a first base 211 disposed on the mounting surface 11 and a first sliding block 212 slidably connected to the first base 211 along a first direction, and the positioning element 31 is connected to the first sliding block 212 and can slide along with the first sliding block 212.

The second moving member 22 includes a second base 221 disposed on the mounting surface 11 and a second slider 222 slidably connected to the second base 221 along a second direction, and the camera 32 is connected to the second slider 222 and can slide along with the second slider 222.

The second base 221 is disposed on a side of the first base 211 away from the mounting surface 11. So, the simple structure of first moving member 21 and second moving member 22, easy to assemble and maintenance, and the relation of connection between setting element 31 and first moving member 21, camera 32 and second moving member 22 is simple, easy to assemble and change.

In this embodiment, the first moving member 21 further includes two first fixing columns 213 disposed at an interval and fixedly connected to the top of the mounting surface 11, and two first fixing columns 213 are respectively connected to two ends of the first base 211. The first base 211 is provided with a first slide rail extending along a first direction, and the first slider 212 is slidably connected to the first slide rail and can reciprocate along the first direction relative to the first base 211 under the action of the driving motor. It is understood that, in other embodiments, the specific structure of the first moving member 21 may be other, and is not limited herein.

In this embodiment, the second moving part 22 further includes two second fixing columns 223 disposed at intervals and fixedly connected to the top of the mounting surface 11, and two ends of the second base 221 are respectively connected to the two second fixing columns 223. The second base 221 is provided with a second slide rail extending along a second direction, and the second slider 222 is slidably connected to the second slide rail and can reciprocate along the second direction relative to the second base 221 under the action of the driving motor. In addition, a third slide rail extending in a third direction perpendicular to the mounting surface 11 is provided on the second slider 222, and the third slider is connected to the third slide rail and can be moved in the third direction by manual adjustment of the inspector. Wherein the camera 32 is fixedly connected to the third slider. It will be appreciated that the third slider remains relatively stationary with respect to the second slider 222 when the inspector is not manually adjusting. It is understood that the specific structure of the second moving part 22 can be other in other embodiments, and is not limited herein.

It is understood that, in the present embodiment, the height of the second fixing column 223 in the vertical direction is greater than the height of the first fixing column 213 in the vertical direction.

Referring to fig. 1 and fig. 2, in an embodiment of the present application, the moving assembly 20 further includes a supporting member 23 disposed on the mounting surface 11, the supporting member 23 includes a supporting base 231 parallel to and spaced apart from the first base 211 and a supporting block 232 slidably connected to the supporting base 231, and a side of the positioning member 31 facing the mounting surface 11 is connected to the supporting block 232 and the first sliding block 212. So, support piece 23 can provide the holding power with first base 211 jointly to setting element 31, has strengthened the stability when setting element 31 slides along first direction, has then promoted the stability that is located the antenna on setting element 31, error when can reducing camera 32 and gather the test image.

In this embodiment, the number of the supporting bases 231 is two, the supporting member 23 further includes third fixing posts 233 connected to the supporting bases 231, and two ends of each supporting base 231 are respectively connected to the two third fixing posts 233 which are disposed at an interval and fixedly connected to the top of the mounting surface 11. The extending direction of the supporting base 231 is a first direction, the supporting block 232 is provided with a connecting hole, the supporting block 232 is sleeved on the supporting base 231 through the connecting hole, and the supporting block can reciprocate along the first direction relative to the supporting base 231 under the action of the positioning element 31. Preferably, the support base 231 is cylindrical. It is understood that in other embodiments, the number and specific structure of the supporting bases 231 may be other, and are not limited herein.

It is understood that in other embodiments, the support 23 may be omitted, and is not limited thereto.

Referring to fig. 1 and fig. 2, in an embodiment of the present application, the detecting mechanism further includes a limiting member 60 disposed on the positioning member 31, and the limiting member 60 is used to fix the antenna.

The limiting member 60 includes a first limiting member 61 and a second limiting member 62 disposed at an interval, at least one of the first limiting member 61 and the second limiting member 62 is movably disposed on the positioning member 31, and an accommodating space is formed between the first limiting member 61 and the second limiting member 62, and the accommodating space is used for positioning and accommodating the antenna. Therefore, the positions of the first limiting block 61 and/or the second limiting block 62 can be flexibly adjusted to replace the antenna, and antennas with different sizes can be placed; in addition, the antenna can be stably placed on the positioning member 31, and the error of the antenna when moving along with the positioning member 31 is reduced.

In the embodiment, the positioning member 31 is a square positioning panel, and the positioning member 31 has a plurality of through holes. The limiting member 60 includes a plurality of first limiting blocks 61 and a plurality of second limiting blocks 62. Wherein, all the first limiting blocks 61 are respectively fixed on two adjacent side edges of the positioning member 31; the second stoppers 62 are disposed on the top surface of the positioning member 31, and each second stopper 62 is L-shaped, one side of which is detachably connected to the positioning member 31 through a through hole, and the other side of which forms an accommodating space together with the first stopper 61 and the other second stoppers 62. When the antenna is installed, the antenna is abutted to the first limiting block 61, and then the second limiting block 62 is connected to different through holes to adjust the position of the second limiting block 62, so that the position of the antenna is fixed. It is understood that, in other embodiments, the number and the installation position of the first stopper 61 and the second stopper 62 may be other, and are not limited herein.

It is understood that in other embodiments, the first stopper 61 and the second stopper 62 are movably connected to the positioning member 31, and are not limited herein.

In this embodiment, the second stopper 62 and the positioning member 31 are fixed by screws. It is understood that in other embodiments, the connection may be made by other detachable means, and is not limited herein.

Referring to fig. 1 to fig. 3, in an embodiment of the present disclosure, the defect detecting apparatus 100 further includes a control member 70 disposed on the machine 10, wherein the control member 70 is electrically connected to the electrical control mechanism 40 for controlling the electrical control mechanism 40 to reset, start or stop.

The control 70 includes at least one of a touch screen and a key. Therefore, the detecting personnel can control the electric control mechanism 40 at any time to control the motion state of the moving assembly 20, and the timely response operation of the detecting personnel is facilitated when an emergency occurs in the test process.

In this embodiment, control member 70 is a touch screen on which emergency stop, start, and reset control buttons are displayed. Meanwhile, in order to more intuitively observe the state of the electric control mechanism 40, the control member 70 may further include a three-color lamp that can display red, yellow and green, wherein red represents a sudden stop, indicating that the operation of the electric control mechanism 40 has a serious failure; yellow represents a warning indicating that a general problem with the operation of the electrical control mechanism 40 is occurring; green indicates normal, indicating that the electrical control mechanism 40 is operating properly. It is understood that in other embodiments, the control member 70 may be a plurality of control buttons disposed on the mounting surface 11, and is not limited thereto.

It is understood that in other embodiments, the three-color lamp may be omitted, and is not limited thereto.

In an embodiment of the present application, the control device 50 includes an image importing unit 51, where the image importing unit 51 is configured to import a feature image and a standard image of at least one antenna model, where the standard image of each antenna model includes at least one detection point, and the antenna to be detected includes a detection position corresponding to each detection point.

The image importing unit 51 is further configured to identify coordinate information of each detection point, and convert the coordinate information of each detection point into a coordinate system value of the moving assembly 20 and a movement instruction executable by the electrical control mechanism 40, so that the electrical control mechanism 40 receives the movement instruction and controls the moving assembly 20 to move to the detection position;

the standard image is at least one of a CAD image, a Creo image and a SolidWorks image. In this way, the image importing unit 51 can automatically convert the coordinate information of the detection point in the standard image of each antenna model and the coordinate system value of the moving assembly 20, so that the manual operation of the electric control mechanism 40 to realize the movement of the moving assembly 20 is omitted, and the production efficiency is improved.

In the present embodiment, the standard image is a CAD image, and the moving component 20 forms a two-dimensional coordinate system along the first direction and the second direction, the coordinate information of each detecting point is converted into the coordinate system value of the moving component 20 according to the following principle:

1. when the moving assembly 20 coordinates and the CAD coordinate directions coincide. Two groups of corresponding points P1, C1, P2 and C2 are respectively taken on two coordinate systems. Where P1(P1x, P1y), P2(P2x, P2y) are two points on the moving component 20, and C1(C1x, C1y), C2(C2x, C2y) are two points on the CAD image, and correspond to the P1, P2 points on the moving component 20, respectively.

Calculating the slopes k1 and k2 of two straight lines respectively positioned by the points P1 and P2 and the points C1 and C2:

and (3) calculating an included angle:

calculating an offset distance:

substituting the included angle and offset distance into the following equation:

x1 ═ x2 cos theta-y 2 sin theta + x formula one

y1 ═ x2 sin theta-y 2 cos theta + y formula two

And substituting the rest points (x2, y2) on the CAD into the first formula and the second formula to obtain the corresponding coordinates (x1, y1) of the moving target.

2. When the coordinates of the moving assembly 20 are inconsistent with the direction of the CAD coordinates, three groups of corresponding points P1, C1, P2, C2, P3 and C3 are taken, wherein P1, P2 and P3 are three points on the moving assembly 20; c1, C2, and C3 are three points on the CAD, and correspond to points P1, P2, and P3 on the moving element 20, respectively, and find T by substituting the following equation.

Requirement matrix

And multiplying the rest points on the CAD by the T in sequence to obtain the corresponding moving target coordinate.

In one embodiment of the present application, the characteristic image of the antenna includes a characteristic image of each detection point, and the camera 32 sequentially acquires test images of a plurality of detection positions.

The control device 50 further includes a visual detection unit 52, and the visual detection unit 52 is configured to acquire the test image of the detection position acquired by the camera 32, and perform at least one of median filtering, shape matching, edge fitting, threshold segmentation, and feature extraction on the test image of the detection position, so as to compare the test image of the detection position with the feature image of the detection point, and identify whether the detection position is defective. In this way, the visual detection unit 52 can perform diversified processing and detection on the image of the detection position by using the feature image of each detection point as a standard, is not affected by factors such as artificial technology and fatigue, ensures the consistency and stability of the detection process standard, and can improve the accuracy of the antenna detection result.

In this embodiment, the number of the detection points on each antenna ranges from 60 to 100, and it is understood that in other embodiments, the number of the detection points may be set by itself, which is not limited herein.

In the present embodiment, the vision detecting unit 52 performs all the processes of median filtering, shape matching, edge fitting, threshold segmentation, and feature extraction on the test image at the detection position to extract features in the test image, and further identifies whether the detection position is defective.

In an embodiment of the present application, the antenna is provided with a mark, and the mark includes a model of the antenna and serial number information of the antenna.

The control device 50 further comprises a data recording unit 53, wherein the data recording unit 53 is configured to read the identifier of the antenna to obtain the identification information of the antenna, and bind the identification information of the antenna and the detection result of the antenna, and the detection result of the antenna includes the detection result of each detection position. Because the identification can identify and mark the antenna to be detected, the data recording unit 53 can sequentially and automatically record the identification information and the detection result of the antenna to be detected, can feed back the detection result in time, is convenient for recording and filing the detection result, and can trace back the product problems in the following process.

In this embodiment, the identifier is a barcode, and the identifier is a unique number of the antenna product to be detected, and it can be understood that the content of the identifier of each antenna is not completely the same, so as to distinguish the antenna to be detected and use the antenna to be detected for statistics of subsequent detection results. In addition, since the identifier of the antenna includes the model thereof, the visual inspection unit 52 can directly and automatically read the feature image of the inspection point included in the antenna of the model according to the model to perform defect inspection, thereby improving the consistency of the product measurement standard and the stability of the test process.

In this embodiment, the data recording unit 53 may also record information such as the job number of the tester, the detection result of each detection point, and the detection time, and support storing as a local file such as csv/excel, and uploading to the enterprise production management system. The data recording unit 53 marks the defect details and the position information on the CAD drawing, wherein yellow, red, and green are used to represent the antenna product to be inspected, unqualified, and qualified, respectively, and stores the CAD drawing in a local and production management system. It is understood that in other embodiments, the text information of the inspection, the non-qualification, the qualification, etc. may be used to directly represent the inspection result, but is not limited thereto.

An embodiment of the present application further provides a defect detection system, including: the defect detection apparatus 100 of any of the above embodiments; and a display electrically connected to the control device 50 and used for displaying the defect detection result of the antenna. The display (not drawn in the figure) can display the defect detection result of the antenna in real time, and people can conveniently check the detection result at any time.

In one embodiment, the defect detection system is used as follows:

step 1: power is turned on and the reset button is clicked on control 70 and the reset action is finished.

Step 2: after the reset is completed, the run button is clicked on the control member 70, so that the electric control mechanism 40 is started to run and the control device 50 is started.

And step 3: in the case of a new model 5G antenna, the position-limiting member 60 needs to be adjusted and then placed on the positioning member 31. At the same time, the control device 50 imports the characteristic image and the standard image of the antenna of the model. If the antenna is not a new antenna, the next step is directly carried out.

And 4, step 4: the control device 50 reads the identification on the antenna through the identification reading device, so that data recording, abnormal picture storage, production process tracing and the like can be conveniently detected. To begin the test, the control device 50 communicates with the electrical control mechanism 40 via the serial protocol to drive the moving assembly 20 to operate. Upon reaching the inspection position, control device 50 communicates with the CCD assembly via the Tcp protocol and captures a test image via camera 32.

And 5: the control device 50 performs defect judgment based on the collected test image and records the detection result.

Step 6: and (5) after the detection is finished, blanking. Then, step 3 to step 5 are repeated.

The defect detection system can control the movement of the moving component 20 through the electric control mechanism 40, because the moving component 20 can drive at least one of the positioning part 31 and the camera 32 for installing the antenna to move, the camera 32 can collect a test image of the antenna when corresponding to the antenna, the control device 50 can automatically detect whether the antenna has defects by comparing the test image with the characteristic image, manual visual detection is not needed, the antenna test speed and the consistency of the antenna detection process are improved, the accuracy and the detection efficiency of the antenna detection result are further improved, and the technical problem that the accuracy and the detection efficiency of the detection result are low in the current antenna detection process is effectively improved; in addition, the defect detection system can also display the defect detection result of the antenna in real time through the display, so that personnel can conveniently check the detection result at any time.

The above-mentioned embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present application and are intended to be included within the scope of the present application.

Claims (6)

1. A defect detecting apparatus for detecting whether a defect exists in an antenna, the apparatus comprising:

a machine platform;

the detection mechanism comprises a moving assembly, a positioning piece, a limiting piece and a camera, wherein the moving assembly is arranged on the machine table, the positioning piece is used for installing an antenna, the limiting piece is arranged on the positioning piece and is used for fixing the antenna, the camera is used for collecting a test image, the moving assembly is used for driving at least one of the positioning piece and the camera to move, the limiting piece comprises a first limiting piece and a second limiting piece which are arranged at intervals, at least one of the first limiting piece and the second limiting piece is movably arranged on the positioning piece, an accommodating space is formed between the first limiting piece and the second limiting piece, and the accommodating space is used for positioning and accommodating the antenna;

the electric control mechanism is arranged on the machine table and is electrically connected with the moving assembly, and the electric control mechanism is used for controlling the moving assembly;

the control device is electrically connected with the detection mechanism and the electrical control mechanism and used for importing a characteristic image of the antenna, and the characteristic image comprises target defect information of the antenna; the control device can also be used for acquiring a test image acquired by the camera and comparing the test image with the characteristic image to detect whether the antenna is defective or not.

2. The defect detecting device of claim 1, wherein the machine platform comprises an installation surface, the moving assembly is arranged on the installation surface and comprises a first moving member and a second moving member, the positioning member is connected to the first moving member, and the first moving member is used for driving the positioning member to move in a first direction parallel to the installation surface;

the camera is connected to the second moving part, the second moving part is used for driving the camera to move along a second direction, and the second direction is parallel to the mounting surface and perpendicular to the first direction.

3. The apparatus of claim 2, wherein the first moving member includes a first base disposed on the mounting surface and a first slider slidably coupled to the first base along the first direction, and the positioning member is coupled to the first slider;

the second moving part comprises a second base arranged on the mounting surface and a second sliding block connected to the second base in a sliding mode along the second direction, and the camera is connected to the second sliding block;

the second base is arranged on one side, away from the mounting surface, of the first base.

4. The apparatus of claim 3, wherein the moving assembly further comprises a supporting member disposed on the mounting surface, the supporting member includes a supporting base parallel to and spaced apart from the first base and a supporting block slidably connected to the supporting base, and a side of the positioning member facing the mounting surface is connected to the supporting block and the first sliding block.

5. The apparatus of claim 1, further comprising a control member disposed on the machine, the control member being electrically connected to the electrical control mechanism for controlling the electrical control mechanism to reset, start, or stop;

the control member includes at least one of a touch screen and a key.

6. A defect detection system, comprising:

the defect detection apparatus of any one of claims 1 to 5; and a process for the preparation of a coating,

and the display is electrically connected with the control device and used for displaying the defect detection result of the antenna.

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