CN216028834U

CN216028834U - Laser cutting rotary slag remover

Info

Publication number: CN216028834U
Application number: CN202122164606.7U
Authority: CN
Inventors: 邵长国
Original assignee: Gongyi Shuangxin Machinery Fittings Co ltd
Current assignee: Gongyi Shuangxin Machinery Fittings Co ltd
Priority date: 2021-09-08
Filing date: 2021-09-08
Publication date: 2022-03-15
Anticipated expiration: 2031-09-08

Abstract

The utility model discloses a laser cutting rotary slag remover, which comprises a device base, wherein an equipment back plate is fixedly welded right above the device base, a rectangular guide rail is fixedly welded on the outer side of the equipment back plate, a laser cutting module is connected on the upper surface of the rectangular guide rail in a nested manner, an equipment box body is fixedly welded on the outer side of the rectangular guide rail, and a driving motor is fixedly arranged on one side of the equipment box body through a bolt; the method comprises the following steps: the output end of the driving motor is connected with a ball screw, the output end of the driving motor is connected with a belt pulley, the outer side shaft of the belt pulley is connected with a conical gear, and the outer side shaft of the conical gear is connected with a blast fan blade; the back of the workpiece bracket is connected with a rectangular guide rail, and a metal brush disc is arranged right below the rectangular guide rail. The laser cutting rotary slag remover; adopt ball and lift the panel, utilize ball to drive the laser cutting module and carry out the horizontal migration, adjust the position of laser cutting module according to the size on chassis.

Description

Laser cutting rotary slag remover

Technical Field

The utility model relates to the technical field of truck chassis, in particular to a laser cutting rotary slag remover.

Background

The frame bears the whole body, the engine, the suspension and the body are all mounted on the frame, we can see from the picture that there are screw holes for fixing the body and bases for fixing the springs on the frame, the non-body-bearing car has rigid frame, also called chassis big beam frame, which is generally rectangular or trapezoidal and is arranged at the bottom of the body.

The carriage is in the course of working and processing, often can carry out a large amount of laser cutting work in welding the workshop, can produce a large amount of welding slags during laser cutting, the work of getting rid of welding slags all removes the operation by the manual work basically, at the in-process of slagging-off, the slagging-off machine is difficult to highly adjusting its according to vehicle chassis's size, lead to vehicle chassis can consume a large amount of time in welding process, and can't fully clear up the welding slag on welding surface, and carry out the in-process of processing to vehicle chassis, the in-process of slagging-off can produce a large amount of dust and piece, but the inside of device lacks the structure of collecting dust and piece, lead to the piece to bond easily on the surface of device, can influence the work piece in the efficiency of after-treatment.

To the above problems, innovative design is urgently needed on the basis of the original cutting and deslagging structure.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a laser cutting rotary slag remover, which aims to solve the problems that the height of the slag remover is difficult to adjust according to the size of a vehicle chassis in the background technology, so that the vehicle chassis consumes a large amount of time in a welding process, a large amount of dust and debris are generated in the slag removing process, and the interior of the device is lack of a dust and debris collecting structure.

In order to achieve the purpose, the utility model provides the following technical scheme: a laser cutting rotary slag remover comprises a device base, wherein an equipment back plate is fixedly welded right above the device base, a rectangular guide rail is fixedly welded on the outer side of the equipment back plate, a laser cutting module is connected on the upper surface of the rectangular guide rail in a nested mode, an equipment box body is fixedly welded on the outer side of the rectangular guide rail, and a driving motor is fixedly arranged on one side of the equipment box body through a bolt; the method comprises the following steps: the output end of the driving motor is connected with a ball screw, the output end of the driving motor is connected with a belt pulley, the outer side shaft of the belt pulley is connected with a conical gear, and the outer side shaft of the conical gear is connected with a blast fan blade; the back sliding block of the workpiece bracket is connected with a rectangular guide rail, a metal brush disc is arranged right below the rectangular guide rail, and a shaft right below the metal brush disc is connected with a conical gear; the collecting through hole penetrates through the upper surface of the device base, a feeding pipeline is fixedly bonded right below the collecting through hole, and a scrap box body is connected right below the feeding pipeline in a penetrating mode.

Preferably, the equipment back plate and the workpiece support seat are symmetrically distributed about the central line of the device base, the workpiece support seat and the laser cutting module are distributed in a staggered mode, the laser cutting module is perpendicular to the metal brush disk, and when the laser cutting module is used for welding and cutting the surface of the workpiece, the metal brush is used for brushing the workpiece.

Preferably, the laser cutting module is in threaded connection with the ball screw, the ball screw is nested inside the rectangular guide rail, the rectangular guide rail and the equipment back plate are mutually attached, the ball screw is utilized to drive the laser cutting module to horizontally move, and workpieces with different lengths can be conveniently cut.

Preferably, the outer side of the workpiece holder comprises a lifting panel and a supporting arm; the supporting arm is welded and fixed right above the lifting panel, and the magnet sheet is welded and fixed on the outer side of the lifting panel; the outer side of the supporting arm is connected with a threaded rod in a threaded manner, and the outer side of the supporting arm is connected with an electromagnet post in a nested manner.

Preferably, lift panel and support arm pass through threaded rod and electro-magnet post constitution elevation structure, and lift panel and work piece bracket mutually perpendicular to the work piece bracket is connected for the slider with rectangular guide rail, adjusts the height of lifting the panel according to the size of work piece, is convenient for carry out laser cutting and polish to different work pieces.

Preferably, the metal brush disc forms a rotating structure with the bevel gear through the belt pulley, the metal brush disc is connected with the bevel gear through a shaft, and the bevel gear drives the metal brush to rotate, so that the surface of the workpiece is further scrubbed and cleaned conveniently.

Preferably, the collecting through holes are parallel to the feeding pipeline, the longitudinal section of the feeding pipeline is of a circular truncated cone-shaped structure, the number of the feeding pipeline and the number of the chip boxes are 2, the collecting through holes are used for collecting and processing residues generated by welding, and the chips are prevented from scattering and processing all around.

Compared with the prior art, the utility model has the beneficial effects that: the laser cutting rotary slag remover;

1. the ball screw and the lifting panel are adopted, the ball screw is used for driving the laser cutting module to horizontally move, the position of the laser cutting module is adjusted according to the size of the chassis, the laser cutting module can conveniently perform laser cutting treatment on steel plates with different lengths, the accuracy of the steel plates in the treatment process is improved, the lifting panel is used for lifting and positioning the chassis with different lengths, and the situation that the chassis deviates in the processing process or shakes due to processing is avoided;

2. adopt threaded rod and belt pulley, utilize the threaded rod to drive and lift the panel and carry out the vertical lift, according to vehicle chassis's thickness and the demand of processing, highly adjusting lifting the panel, be convenient for adjust the distance between vehicle chassis and the laser cutting module, promote the efficiency of vehicle chassis processing to different width, utilize the belt pulley to drive the conical gear of one side and rotate, utilize the metal brush dish of conical gear drive one side to rotate, utilize the metal brush dish to rotate the flexibility that carries out the slagging-off to the position after processing.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic view of the internal structure of the workpiece holder of the present invention;

FIG. 3 is a schematic view of the internal structure of the base of the apparatus of the present invention;

FIG. 4 is a schematic top view of the base of the apparatus of the present invention;

FIG. 5 is a schematic top view of a back plate of the apparatus of the present invention.

In the figure: 1. a device base; 2. a device backplane; 3. a rectangular guide rail; 4. a laser cutting module; 5. an equipment box body; 6. a drive motor; 7. a ball screw; 8. a workpiece holder; 81. lifting the panel; 82. a support arm; 83. a threaded rod; 84. an electromagnet post; 85. a magnet piece; 9. a metal brush plate; 10. a belt pulley; 11. a feed conduit; 12. a scrap box body; 13. a blower fan blade; 14. a bevel gear; 15. and collecting the through holes.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a laser cutting rotary slag remover is characterized in that an equipment back plate 2 is fixedly welded right above a device base 1, a rectangular guide rail 3 is fixedly welded on the outer side of the equipment back plate 2, a laser cutting module 4 is connected on the upper surface of the rectangular guide rail 3 in a nested mode, an equipment box body 5 is fixedly welded on the outer side of the rectangular guide rail 3, and a driving motor 6 is fixedly arranged on one side of the equipment box body 5 through bolts; the method comprises the following steps:

the output end of the driving motor 6 is connected with a ball screw 7 in a shaft connection mode, the output end of the driving motor 6 is connected with a belt pulley 10, the outer side of the belt pulley 10 is connected with a bevel gear 14 in a shaft connection mode, and the outer side of the bevel gear 14 is connected with a blast fan blade 13 in a shaft connection mode;

a back sliding block of the workpiece bracket 8 is connected with a rectangular guide rail 3, a metal brush disc 9 is arranged right below the rectangular guide rail 3, and a conical gear 14 is connected with a shaft right below the metal brush disc 9;

and the collecting through hole 15 penetrates through the upper surface of the device base 1, a feeding pipeline 11 is fixedly bonded right below the collecting through hole 15, and a scrap box body 12 is connected right below the feeding pipeline 11 in a penetrating manner.

The equipment back plate 2 and the workpiece support seats 8 are symmetrically distributed about the central line of the device base 1, the workpiece support seats 8 and the laser cutting modules 4 are distributed in a staggered mode, and the laser cutting modules 4 are perpendicular to the metal brush discs 9.

The laser cutting module 4 is in threaded connection with the ball screw 7, the ball screw 7 is nested inside the rectangular guide rail 3, and the rectangular guide rail 3 is attached to the equipment back plate 2.

The outer side of the workpiece holder 8 comprises a lifting panel 81 and a supporting arm 82;

a supporting arm 82 is welded and fixed right above the lifting panel 81, and a magnet piece 85 is welded and fixed on the outer side of the lifting panel 81;

the supporting arm 82 is connected with a threaded rod 83 in a threaded mode on the outer side, and an electromagnet column 84 is connected with the outer side of the supporting arm 82 in a nested mode.

The lifting panel 81 and the supporting arm 82 form a lifting structure through a threaded rod 83 and an electromagnet column 84, the lifting panel 81 is perpendicular to the workpiece support 8, and the workpiece support 8 is connected with the rectangular guide rail 3 through a sliding block.

The metal brush plate 9 and the bevel gear 14 form a rotating structure through the belt pulley 10, and the metal brush plate 9 and the bevel gear 14 are connected through a shaft.

The collecting through holes 15 are parallel to the feeding pipe 11, the longitudinal section of the feeding pipe 11 is a circular truncated cone-shaped structure, and the number of the feeding pipe 11 and the chip box 12 is 2.

The working principle is as follows: when the laser cutting rotary slag remover is used, as shown in fig. 1 to 5, the device is firstly placed at a position needing to work, an operator firstly holds the threaded rod 83 according to the thickness of a frame, the threaded rod 83 drives the lifting panel 81 to vertically descend, the electromagnet post 84 is used for guiding and moving the outer side of the lifting panel 81, when the lifting panel 81 moves to a corresponding height, the electromagnet post 84 is opened to adsorb and fix the lifting panel 81, the automobile chassis is placed on the surface of the lifting panel 81, the lifting panel 81 adsorbs and fixes the automobile chassis through the magnet sheet 85 at the outer side, the driving motor 6 drives the ball screw 7 to rotate, the ball screw 7 drives the laser cutting module 4 to horizontally move, and the laser cutting module 4 cuts the surface of the automobile chassis;

after laser cutting is accomplished on vehicle chassis's surface, be connected the belt pulley 10 of the output of driving motor 6 with the belt pulley 10 of opposite side, driving motor 6 drives belt pulley 10 and rotates, belt pulley 10 drives the conical gear 14 of one side and rotates, conical gear 14 drives the metal brush dish 9 of one side and rotates, metal brush dish 9 polishes the processing to vehicle chassis surface welding position, utilize and collect the piece that through-hole 15 will have cleared up and collect, leading-in the inside to feed tube 11 with the piece, feed tube 11 is leading-in to piece box 12 with the piece, belt pulley 10 drives blast fan leaf 13 and rotates simultaneously, the velocity of flow of air is accelerated to blast fan leaf 13, avoid the piece to bond the surface of metal brush dish 9.

The overall practicability is increased.

Those not described in detail in this specification are within the skill of the art.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A laser cutting rotary slag remover is characterized in that an equipment back plate (2) is fixedly welded right above a device base (1), a rectangular guide rail (3) is fixedly welded on the outer side of the equipment back plate (2), a laser cutting module (4) is connected on the upper surface of the rectangular guide rail (3) in a nested mode, an equipment box body (5) is fixedly welded on the outer side of the rectangular guide rail (3), and a driving motor (6) is fixedly arranged on one side of the equipment box body (5) through bolts; the method is characterized in that: the method comprises the following steps:

the device comprises a driving motor (6), wherein the output end of the driving motor (6) is connected with a ball screw (7) in a shaft mode, the output end of the driving motor (6) is connected with a belt pulley (10), the outer side of the belt pulley (10) is connected with a bevel gear (14) in a shaft mode, and the outer side of the bevel gear (14) is connected with a blast fan blade (13) in a shaft mode;

the back sliding block of the workpiece bracket (8) is connected with a rectangular guide rail (3), a metal brush disc (9) is arranged right below the rectangular guide rail (3), and a conical gear (14) is connected with a shaft right below the metal brush disc (9);

the device comprises a collecting through hole (15) which penetrates through the upper surface of the device base (1), a feeding pipeline (11) is fixedly bonded under the collecting through hole (15), and a scrap box body (12) is connected under the feeding pipeline (11) in a penetrating mode.

2. The laser-cutting rotary slag remover according to claim 1, wherein: the equipment back plate (2) and the workpiece brackets (8) are symmetrically distributed about the central line of the device base (1), the workpiece brackets (8) and the laser cutting modules (4) are distributed in a staggered mode, and the laser cutting modules (4) are perpendicular to the metal brush discs (9).

3. The laser-cutting rotary slag remover according to claim 1, wherein: the laser cutting module (4) is in threaded connection with the ball screw (7), the ball screw (7) is nested inside the rectangular guide rail (3), and the rectangular guide rail (3) is attached to the equipment back plate (2).

4. The laser-cutting rotary slag remover according to claim 1, wherein: the outer side of the workpiece bracket (8) comprises a lifting panel (81) and a supporting arm (82);

a supporting arm (82) is welded and fixed on the lifting panel (81) right above the lifting panel, and a magnet piece (85) is welded and fixed on the outer side of the lifting panel (81);

the outer side of the supporting arm (82) is connected with a threaded rod (83) in a threaded mode, and an electromagnet column (84) is connected to the outer side of the supporting arm (82) in a nested mode.

5. The laser-cutting rotary slag remover according to claim 4, wherein: the lifting panel (81) and the supporting arm (82) form a lifting structure through a threaded rod (83) and an electromagnet post (84), the lifting panel (81) is perpendicular to the workpiece support seat (8), and the workpiece support seat (8) is connected with the rectangular guide rail (3) through a sliding block.

6. The laser-cutting rotary slag remover according to claim 1, wherein: the metal brush disc (9) and the bevel gear (14) form a rotating structure through the belt pulley (10), and the metal brush disc (9) and the bevel gear (14) are connected through a shaft.

7. The laser-cutting rotary slag remover according to claim 1, wherein: the collecting through holes (15) are parallel to the feeding pipeline (11), the longitudinal section of the feeding pipeline (11) is of a circular truncated cone-shaped structure, and the number of the feeding pipeline (11) and the number of the scrap box bodies (12) are 2.