CN215918970U - Spring pressing and height sorting device - Google Patents
Spring pressing and height sorting device Download PDFInfo
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- CN215918970U CN215918970U CN202122518805.3U CN202122518805U CN215918970U CN 215918970 U CN215918970 U CN 215918970U CN 202122518805 U CN202122518805 U CN 202122518805U CN 215918970 U CN215918970 U CN 215918970U
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- 238000003825 pressing Methods 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 abstract description 8
- 238000007906 compression Methods 0.000 abstract description 8
- 238000000926 separation method Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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Abstract
The utility model discloses a spring pressing and height sorting device, which belongs to the technical field of spring height sorting and comprises a push plate feeding machine, a press detection device, a material distribution mechanism, a material bin and a control console; a discharge port of the push plate feeding machine is provided with a guide groove; the press detection device comprises a base and an upper frame; the base is provided with a second positioning block, a pushing telescopic cylinder, a blanking telescopic cylinder and a first positioning block; the upper frame is provided with a downward-pressing telescopic cylinder and a pressing and height detecting device. Push pedal material loading machine carries out the material loading, the spring is the feed in the guide slot, first locating piece is to spring location, impel telescopic cylinder propulsion spring to second locating piece, push down telescopic cylinder to the spring compression, press and high detection device detects spring pressure and height, the control cabinet analysis, the passageway that corresponds in the control feed mechanism is opened, unloading telescopic cylinder impels feed mechanism to the spring that has measured, and fall into corresponding feed bin, the completion is to the accuracy of spring, fast, full automatic separation, moreover, the steam generator is simple in structure, high operation efficiency.
Description
Technical Field
The utility model belongs to the technical field of spring height sorting, and particularly relates to a spring pressing and height sorting device.
Background
A spring is a mechanical part that works by elasticity. The parts made of elastic materials deform under the action of external force and recover to the original shape after the external force is removed, and the parts are generally made of spring steel.
The spring compression height is the actual or theoretical height at which each coil is compressed into contact. In the precision field, the requirement on the compression and height of a spring is very strict; the spring is compressed and slightly out of tolerance in height, which can lead to process failure.
The traditional spring pressing and height detecting and sorting process can not realize automatic operation, and has the problems of low detection accuracy and low sorting efficiency.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides the spring pressing and height sorting device which can realize automatic detection of spring pressing and height and automatic sorting of springs with different pressing and height, and has high detection precision and high operation efficiency.
The utility model is realized by the following technical scheme:
a spring pressing and height sorting device comprises a push plate feeding machine, a press detection device, a material distribution mechanism, a material bin and a control console;
a discharge port of the push plate feeding machine is provided with a guide groove for guiding the spring;
the press detection device comprises a base at the bottom and an upper frame arranged on the base; the base is provided with a second positioning block, a pushing telescopic cylinder, a discharging telescopic cylinder and a first positioning block arranged at the discharging end of the guide groove; the upper frame is provided with a lower pressing telescopic cylinder for compressing the spring and a pressing and height detecting device for pressing the spring and measuring the height; the pushing telescopic cylinder pushes the spring positioned by the first positioning block to the second positioning block for positioning, the downward pressing telescopic cylinder compresses the spring, the spring is pressed and subjected to height measurement through the pressing and height detection device, and the feeding telescopic cylinder pushes the measured spring to the distributing mechanism;
the material distribution mechanism sorts the springs with different pressures and heights and falls into different bins;
the console is used for automatically controlling actions.
In a further development of the utility model, the guide channel is fed by vibration by means of a vibration feeder.
According to a further improvement of the present invention, the guide groove includes a first guide groove and a second guide groove, and the first guide groove and the second guide groove are connected by a turning guide groove curved in an arc shape; and a guide plate with arc-shaped bending is rotatably arranged on the turning guide groove.
The utility model is further improved in that the base is also provided with a baffle telescopic cylinder for stopping and limiting the discharge hole of the guide groove; and the first positioning block is provided with a proximity switch.
The utility model is further improved in that the material distributing mechanism comprises a material discharging barrel and a plurality of material distributing barrels communicated with the material discharging barrel; a material distributing plate is rotatably arranged at the position of an upper port of each material distributing cylinder, and a material distributing telescopic cylinder which respectively drives the material distributing plates is arranged outside the blanking cylinder; the feeding cylinder is arranged on one side, away from the feeding telescopic cylinder, of the second positioning block, and the material distributing cylinder is obliquely arranged.
In a further improvement of the present invention, the press and height detecting device is a magnetic displacement sensor disposed at an axial end of the telescopic lower cylinder.
According to the technical scheme, the utility model has the beneficial effects that:
overall structure is simple, carry out continuous material loading through push pedal material loading machine, the spring vibrates the feed in the guide slot, fix a position the spring through first locating piece, and impel the spring to hug closely second locating piece position through impel the telescoping cylinder, press and the work position promptly, stretch out through pushing down the telescoping cylinder and carry out the compression action to the spring, make the spring press completely and, and through the height of pressing and height detection device detection spring pressure and time, give the control cabinet data transmission, through control cabinet analysis comparison, thereby the passageway that corresponds in the control feed mechanism is opened, stretch out through unloading telescoping cylinder and impel feed mechanism to the spring that has measured, and fall into corresponding feed bin, accomplish the accuracy to different pressure and high spring, fast, full automatic separation, overall structure is simple, high operation efficiency.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description will be briefly introduced, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic front view of an embodiment of the present invention.
FIG. 3 is a schematic side view of an embodiment of the present invention.
Fig. 4 is a schematic top sectional view of a press inspection apparatus according to an embodiment of the present invention.
FIG. 5 is a schematic top view of an embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a material distributing mechanism according to an embodiment of the utility model.
Fig. 7 is a schematic view of a channel structure according to an embodiment of the present invention.
In the drawings: 1. the automatic feeding device comprises a push plate feeding machine, 11, a first guide groove, 12, a second guide groove, 13, a direction-changing guide groove, 14, a material guide plate, 2, a press detection device, 21, a base, 22, a propelling telescopic cylinder, 23, a first positioning block, 24, a blocking telescopic cylinder, 25, a discharging telescopic cylinder, 26, a second positioning block, 27, a pressing telescopic cylinder, 28, an upper frame, 3, a material distribution mechanism, 31, a discharging cylinder, 32, a material distribution cylinder, 33, a material distribution telescopic cylinder, 34, a material distribution plate, 4, a storage bin, 5 and a control console.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the present embodiment, and it is apparent that the embodiments described below are only a part of embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the scope of protection of this patent.
As shown in fig. 1-5, the utility model discloses a spring pressing and height sorting device, which comprises a push plate feeding machine 1, a press detection device 2, a material distribution mechanism 3, a material bin 4 and a control console 5;
a discharge port of the push plate feeding machine 1 is provided with a guide groove for guiding and turning over a spring;
the press detection device 2 comprises a base 21 at the bottom and an upper frame 28 arranged on the base 21; the base 21 is provided with a second positioning block 26, a pushing telescopic cylinder 22, a blanking telescopic cylinder 25 and a first positioning block 23 arranged at the discharge end of the guide groove; the upper frame 28 is provided with a lower pressing telescopic cylinder 27 for compressing the spring and a pressing and height detecting device for pressing the spring and measuring the height; the pushing telescopic cylinder 22 pushes the spring positioned by the first positioning block 23 to the edge of the second positioning block 26 for positioning, the downward-pressing telescopic cylinder 27 compresses the spring, the spring is pressed and the height is measured by the pressing and height detection device, and the feeding telescopic cylinder 25 pushes the measured spring to the distributing mechanism 3;
the material distribution mechanism 3 sorts the springs with different pressures and heights and falls into different bins 4;
the console 5 is used for controlling the action of all action parts, collecting the measurement data of the pressure and height detection device, and analyzing and comparing the data.
The spring is placed in push pedal material loading machine 1, carry out continuous feeding through the push pedal of push pedal material loading machine 1, the spring vibrates the feed in the guide slot, fix a position the spring through first locating piece 23, and impel the spring to hug closely second locating piece 26 position through impel telescoping cylinder 22, press and the work position promptly, stretch out through pushing down telescoping cylinder 27 and carry out the compression action to the spring, make the spring press completely and, and detect the height when spring pressure is gone together through pressure and high detection device, give control cabinet 5 data transmission, through the analysis comparison of control cabinet 5, thereby control the interior passageway that corresponds of feed mechanism 3 and open, stretch out through unloading telescoping cylinder 25 and impel feed mechanism 3 to the spring that has measured, and fall into corresponding feed bin 4, accomplish the accuracy to different pressure and high spring, sort fast, the overall structure is simple, and the operating efficiency is high.
Wherein, the guide slot carries out vibration feeding through the vibrating feeder. The vibrating feeder can uniformly and continuously feed the springs, and the sorting efficiency and reliability are ensured.
As shown in fig. 7, the guide grooves include a first guide groove 11 and a second guide groove 12 which are parallel, and the second guide groove 12 is lower than the first guide groove 11; the first guide groove 11 and the second guide groove 12 are connected through a turning guide groove 13 in a quarter-arc shape; the direction-changing guide groove 13 is rotatably provided with a guide plate 14 which is curved in an arc shape, and the shape of the guide plate 14 is matched with that of the direction-changing guide groove 13. Because the spring loaded by the push plate loading machine 1 is usually in a horizontal state, the horizontal spring is turned to be fed vertically through the turning guide groove 13, convenience is provided for subsequent spring pressing and operation, and the efficiency of spring sorting is effectively improved; and the guide plate 14 rotatably arranged on the direction-changing guide groove 13 is used for accurately guiding the spring in a direction changing process, so that the falling stability and reliability of the spring in the direction-changing guide groove 13 are ensured.
As shown in fig. 4, a barrier telescopic cylinder 24 for blocking and limiting the discharge hole of the second guide groove 12 is further arranged on the base 21; a proximity switch is arranged on the first positioning block 23. The discharge hole of the second guide groove 12 is blocked by the blocking telescopic cylinder 24, when the spring is in an extending state, the spring cannot enter a pressing and working position, the reliability and the safety of spring pressing and operation are ensured, only the measured spring is pushed into the material distribution mechanism 3 by the blanking telescopic cylinder 25, and after retraction is finished, the control console 5 controls the blocking telescopic cylinder 24 to retract, the discharge hole of the second guide groove 12 is made, and the spring is pushed to the pressing and working position by the extension of the pushing telescopic cylinder 22; the proximity switch can detect whether a spring exists at the position of the first positioning block 23, and only when the spring exists, the proximity switch can carry out propelling action, so that the reliability of pressing and sorting operation is ensured.
As shown in fig. 6, the material distribution mechanism 3 includes a lower material barrel 31 and a plurality of material distribution barrels 32 communicated with the lower material barrel 31; a material distributing plate 34 is rotatably arranged at the upper end opening of each material distributing barrel 32, and a material distributing telescopic cylinder 33 which controls and drives the material distributing plate 34 respectively is arranged outside the lower material barrel 31; the blanking barrel 31 is arranged on one side of the second positioning block 26 far away from the blanking telescopic cylinder 25, and the material separating barrel 32 is obliquely arranged. The measured springs are pushed into the lower charging barrel 31 through the lower telescopic cylinder 25, the console 5 analyzes according to the spring pressure and height measurement data, controls the corresponding material distributing telescopic cylinder 33 to act, opens the upper port of the corresponding material distributing barrel 32, closes the upper ports of other material distributing barrels 32, enables the springs to smoothly fall into the corresponding storage bin 4, and ensures the sorting accuracy and high efficiency. The obliquely arranged material separating cylinder 32 can make the spring slowly slide off, so that overlarge ejection in the material bin 4 is avoided, the noise is reduced, and the collection is convenient.
The pressing and height detecting device is a magnetic displacement sensor arranged at the shaft end of the downward pressing telescopic cylinder 27. The distance between the magnetic displacement sensor and the upper surface of the base 21 when the magnetic displacement sensor is used for measuring the spring compression state is the compression height of the spring, and the measurement is accurate and convenient. The main scale and the auxiliary scale of the magnetic displacement sensor are not in contact with each other, so that friction is avoided, and the service life is long. The press height detecting device may be a laser length measuring instrument, an image capturing device, or the like disposed on the base 21, and the springs may be precisely sorted by the operation analysis and comparison of the console 5.
This spring pressure and high sorting unit, overall structure is simple, carry out continuous feeding through the push pedal of push pedal material loading machine, the spring vibrates the feed in the guide slot, fix a position the spring through first locating piece, and impel the spring to hug closely second locating piece position through impel telescopic cylinder, press and the work position promptly, stretch out through pushing down telescopic cylinder and carry out the compression action to the spring, make the spring press completely and, and through the height when pressure and high detection device detect the spring pressure and, give the control cabinet data transmission, through the control cabinet analysis comparison, thereby control the passageway that corresponds in the feed mechanism and open, stretch out through unloading telescopic cylinder and impel feed mechanism to the spring that has measured, and fall into corresponding feed bin, accomplish the accuracy to different pressure and high spring, fast, full automatic separation, overall structure is simple, the operating efficiency is high.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The terms "upper", "lower", "outside", "inside" and the like in the description and claims of the present invention and the above drawings are used for distinguishing relative positions if any, and are not necessarily given qualitatively. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the utility model described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," as well as any variations thereof, are intended to cover non-exclusive inclusions.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. A spring pressing and height sorting device is characterized by comprising a push plate feeding machine (1), a press detection device (2), a material distribution mechanism (3), a material bin (4) and a control console (5);
a discharge port of the push plate feeding machine (1) is provided with a guide groove for guiding a spring;
the press detection device (2) comprises a base (21) at the bottom and an upper frame (28) arranged on the base (21); a second positioning block (26), a pushing telescopic cylinder (22), a blanking telescopic cylinder (25) and a first positioning block (23) arranged at the discharge end of the guide groove are arranged on the base (21); the upper frame (28) is provided with a lower pressing telescopic cylinder (27) for compressing the spring and a pressing and height detecting device for pressing the spring and measuring the height; the pushing telescopic cylinder (22) pushes the spring positioned by the first positioning block (23) to the second positioning block (26) for positioning, the pressing telescopic cylinder (27) compresses the spring, the pressing and height detection device presses and measures the height of the spring, and the blanking telescopic cylinder (25) pushes the measured spring to the material distribution mechanism (3);
the material distribution mechanism (3) sorts the springs with different pressures and heights and falls into different bins (4);
the console (5) is used for automatically controlling actions.
2. The spring press and height sorting apparatus of claim 1, wherein the guide channel is vibratory fed by a vibratory feeder.
3. The spring pressing and height sorting apparatus according to claim 1, wherein the guide grooves include a first guide groove (11) and a second guide groove (12), the first guide groove (11) and the second guide groove (12) being connected by a change guide groove (13) curved in an arc shape; and a guide plate (14) which is curved in an arc shape is rotatably arranged on the direction-changing guide groove (13).
4. The spring pressing and height sorting device according to claim 1, wherein a blocking telescopic cylinder (24) for blocking and limiting the discharge port of the guide groove is further arranged on the base (21); and a proximity switch is arranged on the first positioning block (23).
5. The spring-loaded and height-sorting apparatus according to claim 1, wherein the material-dividing mechanism (3) includes a lower material barrel (31) and a plurality of material-dividing barrels (32) communicating with the lower material barrel (31); a material distributing plate (34) is rotatably arranged at the upper end opening of each material distributing barrel (32), and a material distributing telescopic cylinder (33) which respectively drives the material distributing plates (34) is arranged at the outer side of the lower material distributing barrel (31); the feeding barrel (31) is arranged on one side, away from the feeding telescopic cylinder (25), of the second positioning block (26), and the material distributing barrel (32) is obliquely arranged.
6. The spring press and height sorting device according to claim 1, wherein the press and height detecting means is a magneto-type displacement sensor provided at an axial end of the push-down telescopic cylinder (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122518805.3U CN215918970U (en) | 2021-10-19 | 2021-10-19 | Spring pressing and height sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122518805.3U CN215918970U (en) | 2021-10-19 | 2021-10-19 | Spring pressing and height sorting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215918970U true CN215918970U (en) | 2022-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122518805.3U Active CN215918970U (en) | 2021-10-19 | 2021-10-19 | Spring pressing and height sorting device |
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|---|---|
| CN (1) | CN215918970U (en) |
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2021
- 2021-10-19 CN CN202122518805.3U patent/CN215918970U/en active Active
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