CN215902239U

CN215902239U - Product error-proofing equipment based on visual inspection

Info

Publication number: CN215902239U
Application number: CN202122600717.8U
Authority: CN
Inventors: 黄德波
Original assignee: Ningbo Jusi Intelligent Technology Co ltd
Current assignee: Ningbo Jusi Intelligent Technology Co ltd
Priority date: 2021-10-27
Filing date: 2021-10-27
Publication date: 2022-02-25
Anticipated expiration: 2031-10-27

Abstract

The utility model provides a product mistake-proofing device based on visual inspection, which comprises a detection table board, a card separating mechanism, a scanning mechanism and a card collecting mechanism, wherein the card separating mechanism is arranged at the left end of the top surface of the detection table board, the scanning mechanism is arranged at the right side of the card separating mechanism, the card collecting mechanism is arranged below the inner side of the scanning mechanism, a mistake-proofing rechecking device is arranged at the right end of the detection table board, and a guide outlet is arranged at the right side of the mistake-proofing rechecking device. The utility model sets the card separating mechanism and the detecting mechanism as a whole, respectively controls the combination of the card sticking mechanism and the card sticking product through the control system, and sends the product to the lower part of the visual detecting device by utilizing the conveying device after the card sticking operation of the product is finished, directly shoots and compares the product label, detects the working accuracy of the card separating mechanism, moves the product which does not accord with the card separating standard to the impurity removing transmission device by utilizing the mechanical arm and the rotating mechanism, collects and intensively processes the defective products by utilizing the collecting device, and improves the working efficiency of the card separating mechanism.

Description

Product error-proofing equipment based on visual inspection

Technical Field

The utility model relates to the technical field of card sticking detection equipment, in particular to error-proofing equipment for products based on visual detection.

Background

The card separating mechanism is a device for sticking rolled self-adhesive paper labels (paper or metal foils) on specified product packages, the conventional card sticking device replaces manual card sticking operation of workers, the hands of the workers are liberated, the workload of the workers is reduced, but the card sticking device can only stick paper to the product packages, the card sticking efficiency is low, the card sticking operation can only be repeated, the card sticking effect cannot be detected, the labels on the surface of the products can be inclined, the appearance structures of the products are shielded or other important structures of the products are blocked, the card sticking effect of the stuck products is not convenient to detect, defective products of the card sticking operation are easy to generate, the production efficiency of the card separating mechanism is influenced, and therefore, the error-proofing device for detecting the products based on vision is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems that error-proofing equipment for products is provided based on visual inspection, so that the problems that the card attaching efficiency of a card dividing mechanism is low, the card attaching is easy to be inclined and the accuracy of finished card attaching products is difficult to detect in the prior art are solved; the card sticking efficiency of the card separating mechanism is improved, visual detection is carried out on the stuck card products, the stuck card products are rejected, and the purpose that the stuck card standard products are not met is achieved, so that the working efficiency of the card separating mechanism is improved.

The technical scheme adopted by the utility model for solving the technical problems is as follows: based on visual detection product is with mistake proofing equipment, including detecting the mesa, dividing card mechanism, scanning mechanism and receipts card mechanism, it is equipped with branch card mechanism to detect mesa top surface left end, divide the card mechanism right side to be equipped with scanning mechanism, the inboard below of scanning mechanism is equipped with receives card mechanism, it is equipped with the shock attenuation pillar to receive card mechanism rear end, the shock attenuation pillar top is equipped with the control screen, it is equipped with mistake proofing reinspection device to detect the mesa right-hand member, mistake proofing reinspection device right side is equipped with the direction export, it is equipped with the frame to detect the mesa bottom, frame inner chamber top is equipped with the heat dissipation base, frame bottom corner is equipped with the locking universal wheel respectively, the frame rear is just being equipped with the motor fixing base to receiving card mechanism left end junction, motor fixing base top is equipped with the rotation motor, it is equipped with the bearing frame at the uniform velocity to rotate the motor output.

Further, the edge of the left end of the detection table board is provided with a protective cover, the right side of the protective cover is provided with a card separating working table board, the surface end of the card separating working table board is arranged to be a conveying table board, and the bottom of the conveying table board is provided with a transmission motor and a rotating device.

Further, both ends are equipped with the stiff end respectively around the card separating mechanism, the stiff end inboard is equipped with the mount respectively, the mount inboard is equipped with the fixed plate respectively, the fixed plate inboard is equipped with respectively pastes the card support, it is equipped with strutting arrangement to paste between the card support, the strutting arrangement bottom is equipped with pastes the card face end, the stiff end inboard is equipped with fixed the knot respectively, fixed knot inboard is equipped with the ramming roller.

Further, scanning mechanism bottom is equipped with two sets of fixing bases, the fixing base top is equipped with the stand respectively, the stand top is equipped with fixed footstock respectively, be equipped with the horizontal pole between the fixed footstock, horizontal pole central authorities are equipped with the camera support, camera support bottom is equipped with the camera mount pad, camera mount pad front end is equipped with auxiliary lighting lamp, the fixing base inboard is equipped with near infrared sensor device respectively.

Further, camera mount pad bottom central authorities are equipped with the camera, camera installation department is equipped with the electric jar of lift, the camera front end is equipped with mobile device one, mobile device one includes the connecting plate, the connecting plate inboard is equipped with the mechanical axis, the mechanical axis output is equipped with the knuckle, the knuckle output is equipped with the manipulator, the camera rear end is equipped with another a set of mobile device two.

Further, receive card mechanism and include drive sprocket, drive sprocket right-hand member connects conveyer belt one, a conveyer belt right side is equipped with driven sprocket, the driven sprocket right side is equipped with conveyer belt two, conveyer belt one and conveyer belt two respectively include the multiunit chain belt, two sets of chain belts do not insert in the mistake proofing reinspection device around the conveyer belt two, the mistake proofing reinspection device is inside to be set up transmission and direction exit linkage.

Furthermore, the outer ends of the front and rear groups of chain belts of the second conveying belt are respectively provided with a containing groove, and a protective device is arranged in the containing groove.

Compared with the prior art, the technical scheme of the utility model has the following advantages:

1. according to the mistake-proofing device for products based on visual detection, the card separating mechanism and the detecting mechanism are integrated, the control system is used for respectively controlling the combination of the card sticking mechanism and the card sticking products, after the card sticking operation of the products is completed, the products are conveyed to the position below the visual detecting device by the aid of the conveying device, the labels of the products are directly shot and compared, the working accuracy of the card separating mechanism is detected, the products which do not accord with the card separating standard are moved to the impurity removing transmission device by the aid of the manipulator and the rotating mechanism, defective products are collected by the aid of the collecting device, centralized processing of workers is facilitated, and working efficiency of the card separating mechanism is improved.

2. This technical scheme sets up camera and manipulator device in camera mount pad below, the control end of being convenient for detects out when being not conform to the product of branch card standard, the manipulator can in time reject the substandard product, improve the accuracy of product branch card sticker, replace artifical visual detection in the past with the inspection technique of shooing, reduce staff's intensity of labour, reduce the probability of makeing mistakes of product branch card, set up the heat dissipation base bottom the running device, can be convenient for dispel the heat to running device and frame inside, extension detection device's life.

Drawings

FIG. 1 is a schematic structural diagram of an error proofing apparatus for products based on visual inspection according to the present invention;

FIG. 2 is a schematic structural diagram of area A of the error proofing apparatus for products based on visual inspection according to the present invention;

FIG. 3 is a schematic structural diagram of a region B of the mistake proofing apparatus for products based on visual inspection according to the present invention;

FIG. 4 is a front view of the error proofing apparatus for a visual inspection-based product according to the present invention;

FIG. 5 is a right side view of the error proofing apparatus for a visual inspection-based product of the present invention;

fig. 6 is a top view of the mistake proofing apparatus for a product based on visual inspection according to the present invention.

Wherein: the device comprises a frame 1, a detection table top 2, a protective cover 21, a card separation working table top 22, a card separation mechanism 3, a fixed end 31, a fixed plate 32, a card sticking support 33, a card sticking surface end 34, a tamping roller 35, a scanning mechanism 4, a stand column 41, a fixed top seat 42, a cross bar 43, a camera support 44, a camera installation seat 45, a connecting plate 451, a mechanical shaft 452, a steering knuckle 453, a mechanical arm 454, an auxiliary illuminating lamp 46, a near infrared sensor device 47, a card collection mechanism 5, a driving sprocket 51, a conveyor belt I, a driven sprocket 53, a conveyor belt II 54, a control screen 6, an error-proof rechecking device 7, a guide outlet 8, a locking universal wheel 9, a heat dissipation base 10, a constant-speed bearing seat 11, a rotating motor 12 and a motor fixing seat 13.

Detailed Description

The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the utility model but are not intended to limit the scope of the utility model.

Referring to fig. 1-6, the mistake proofing device for products based on visual inspection provided by the utility model comprises an inspection table 2 and a card separating mechanism 3, scanning mechanism 4 and receipts card mechanism 5, it is equipped with branch card mechanism 3 to detect 2 top surfaces left ends of mesa, divide card mechanism 3 right sides to be equipped with scanning mechanism 4, the inboard below of scanning mechanism 4 is equipped with receives card mechanism 5, it is equipped with the shock strut to receive 5 rear ends of card mechanism, the shock strut top is equipped with control screen 6, it is equipped with mistake proofing reinspection device 7 to detect 2 right-hand members of mesa, 7 right sides of mistake proofing reinspection device are equipped with direction export 8, it is equipped with frame 1 to detect 2 bottoms of mesa, 1 inner chamber top in frame is equipped with

heat dissipation base

10, 1 bottom corner in frame is equipped with locking universal wheel 9 respectively, 1 rear in frame is just being equipped with motor fixing base 13 to receiving 5 left ends junctions of card mechanism, motor fixing base 13 top is equipped with rotation motor 12, it is equipped with at the uniform velocity bearing frame 11 to rotate motor 12 output.

Referring to fig. 1, the left end of the top surface of a detection table 2 is fixed with a card separating mechanism 3, the card separating mechanism 3 is vertically arranged in the downward direction and provided with a card sticking mechanism at the bottom, a card sticking process is performed on a device to be separated, the right side of the card separating mechanism 3 is provided with a scanning mechanism 4, the scanning mechanism 4 is arranged right opposite to a card separating moving device, when an article subjected to the card separating process is conveyed to the left end component of a card receiving mechanism 5, a camera component on the scanning mechanism 4 can be used for shooting whether the sticking position of the stuck article meets the sticking standard, the article which does not meet the card separating standard is moved to an impurity removal moving chain belt by using a moving device on the scanning mechanism 4, waste products are moved to a corresponding processing device for processing, the card receiving mechanism 5 moves the article which meets the card separating standard into a guide outlet 8, and in the moving process, an error-proof rechecking device 7 can recheck the article at the connecting end of the guide outlet 8, the accuracy of separating card processing is guaranteed, a tentacle is arranged in the mistake-proofing rechecking device 7, articles which do not accord with the standard can be picked up and conveyed to the impurity removal moving chain belt at the outer end, and the mistake-proofing device can conveniently process the articles in a unified mode.

Referring to fig. 4 and 5, the control panel 6 is provided with specific data of the operation of the rotating motor 12, the card separating mechanism 3 and the card separating worktable 22, and in cooperation with the operation of the card attaching work of different specifications and work rates, the moving component of the detection worktable 2 is easy to generate a large amount of heat in the transmission process, accessible heat dissipation base 10 is handled its heat, avoid the heat on the transmission to divide the card to handle to article and cause harmful effects, so universal wheel 9 of detection device accessible realizes its autonomous movement and installation, also can be through the staff with its fixed mounting in assigned position department, detection device passes through the installation that motor fixing base 13 fixed rotation motor 12, it adjusts its output shaft rotation output to rotate motor 12 output connection uniform velocity bearing frame 11, the rotation of the drive sprocket of control card receiving mechanism 5, guarantee to detect and receive the normal operating of card device.

Referring to fig. 6, a protective cover 21 is arranged on the left end edge of the detection table board 2, a card separation working table board 22 is arranged on the right side of the protective cover 21, the surface end of the card separation working table board 22 is set to be a conveying table board, a transmission motor and a rotating device are arranged at the bottom of the conveying table board, the protective cover 21 can prevent objects on the card separation working table board 22 from moving outwards, smooth operation of card pasting work is guaranteed, the surface end of the card separation working table board 22 is moved through the transmission motor and the rotating device, card pasting work is carried out by using the objects on the surface end of the card separation working table board to match with the card separation mechanism 3, and smooth operation of card pasting work is guaranteed.

Referring to fig. 2, the front end and the rear end of the card separating mechanism 3 are respectively provided with a fixed end 31, the inner sides of the fixed ends 31 are respectively provided with a fixed frame, the inner sides of the fixed frames are respectively provided with a fixed plate 32, the inner sides of the fixed plates 32 are respectively provided with a card attaching support 33, a supporting device is arranged between the card attaching supports 33, the bottom of the supporting device is provided with a card attaching face end 34, the inner sides of the fixed ends 31 are respectively provided with a fixed buckle, the inner sides of the fixed buckles are provided with a tamping roller 35, the fixed frames support the installation of the fixed plates 32, the inner sides of the fixed plates 32 fix the installation of the card attaching support 33, the bottom of the card attaching support 33 is opposite to the card separating worktable 22 through the card attaching face end 34, the articles on the card separating worktable 22 are subjected to card attaching treatment, so that the articles to be treated are subjected to the card attaching operation in cooperation with the card attaching face end 34, the card attaching support 33 fixes the installation of the card attaching face end 34 through the supporting device, the card attaching face end 34 moves downwards to contact with the articles, and attaches the cards to the article face end, in the process of moving the article to the right, the sticking strength of the card sticking operation is enhanced by the tamping roller 35.

The bottom of the scanning mechanism 4 is provided with two groups of fixing seats, the top ends of the fixing seats are respectively provided with a stand column 41, the top ends of the stand columns 41 are respectively provided with a fixed top seat 42, a cross rod 43 is arranged between the fixed top seats 42, the center of the cross rod 43 is provided with a camera support 44, the bottom of the camera support 44 is provided with a camera mounting seat 45, the front end of the camera mounting seat 45 is provided with an auxiliary illuminating lamp 46, the inner sides of the fixing seats are respectively provided with a near infrared sensor device 47, the scanning mechanism 4 is respectively fixed on the installation of the front and rear groups of stand columns 41 through the fixing seats, the top ends of the stand columns 41 are respectively fixed on the installation of the fixed top seats 42, the inner sides of the two groups of fixed top seats 42 are fixed on the installation of the cross rod 43, the center of the cross rod 43 is provided with the camera support 44, the installation position and the fixed height of the camera support 44 can be adjusted according to the card separating detection requirements, so as to be convenient for being matched with the use of different articles separating card detection requirements, the installation of the camera support 44 is fixed on the installation of the camera mounting seat 45, the camera detection equipment and the mobile device are arranged at the bottom of the camera mounting seat 45, the auxiliary illuminating lamp 46 is matched to ensure the normal operation of the camera visual detection, and the near-infrared sensor device 47 can detect the article moving condition on the transmission device, so that the article separating operation speed and the transmission device moving speed can be conveniently adjusted.

Referring to fig. 3, a camera is arranged in the center of the bottom of a camera mounting seat 45, a lifting electric cylinder is arranged at the camera mounting position, a first moving device is arranged at the front end of the camera and comprises a connecting plate 451, a mechanical shaft 452 is arranged on the inner side of the connecting plate 451, a steering knuckle 453 is arranged at the output end of the mechanical shaft 452, a manipulator 454 is arranged at the output end of the steering knuckle 453, another moving device group II is arranged at the rear end of the camera, the camera is fixed at the center of the bottom of the camera mounting seat 45, visual detection is carried out by matching with detection parameters set by a control screen 6, the first moving device and the second moving device are respectively arranged at the left end and the right end of the camera mounting seat 45, objects which do not accord with detection standards are taken to an impurity removal moving chain belt by matching with a visual detection device, the connecting plate 451 fixes the connection between the camera mounting seat 45 and a transmission machine, the unqualified objects are driven by the steering knuckle 453 and the manipulator 454 to the chain belt 52, the impurity removal moving chain belt is conveyed to a second conveying belt 54 through a first conveying belt 52 for treatment.

The card collecting mechanism 5 comprises a driving chain wheel 51, the right end of the driving chain wheel 51 is connected with a first conveying belt 52, the right side of the first conveying belt 52 is provided with a driven chain wheel 53, the right side of the driven chain wheel 53 is provided with a second conveying belt 54, the first conveying belt 52 and the second conveying belt 54 respectively comprise a plurality of groups of chain belts, the front and rear groups of chain belts of the second conveying belt 54 are impurity removal moving chain belts, the impurity removal moving chain belts are not connected into the error-proof reinspection device 7, a transmission device is arranged inside the error-proof reinspection device 7 and connected with the guide outlet 8, the rotating motor 12 drives the driving chain wheel 51 to rotate, an article to be stuck completely moves on the first conveying belt 52 to the right, and when passing below the camera mounting seat 45, by visual detection device contrastive analysis, will not conform to the article of sticking card standard and remove to the outer chain of conveyer belt 52 on, the removal chain belt of being convenient for to slag tap collects the arrangement to it, and the qualified product is driven by driven sprocket 53 to carry the second 54 conveying belts to next production line through detecting.

The outer ends of the front and rear groups of chain belts of the second conveying belt 54 are respectively provided with a containing groove, protective equipment is arranged in the containing grooves, non-standard articles on the impurity removing moving chain belts are conveyed into the containing grooves and collected and stored by the containing grooves, so that the non-standard articles can be conveniently subjected to centralized processing, and the processing efficiency of the articles is improved.

According to the mistake-proofing equipment for products based on visual detection, the card separating mechanism and the detecting mechanism are arranged into a whole, the combination of the card sticking mechanism and the card sticking products is respectively controlled through the control system, after the card sticking operation of the products is finished, the products are conveyed to the lower part of the visual detecting device through the conveying device, the camera and the mechanical arm device are arranged below the camera mounting seat, so that when the control end detects the products which do not accord with the card separating standard, the mechanical arm can remove defective products timely, the accuracy of the product separating and labeling is improved, the product labels are shot and compared directly, the accuracy of the work of the card separating mechanism is detected, the products which do not accord with the card separating standard are moved to the impurity removal transmission device through the mechanical arm and the rotating mechanism, the defective products are collected through the collecting device, the centralized processing of workers is facilitated, and the work efficiency of the card separating mechanism is improved.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. Based on visual inspection mistake proofing equipment for products, comprising a detection table board (2), a card separating mechanism (3), a scanning mechanism (4) and a card collecting mechanism (5), and is characterized in that the card separating mechanism (3) is arranged at the left end of the top surface of the detection table board (2), the scanning mechanism (4) is arranged at the right side of the card separating mechanism (3), the card collecting mechanism (5) is arranged below the inner side of the scanning mechanism (4), a damping strut is arranged at the rear end of the card collecting mechanism (5), a control screen (6) is arranged at the top end of the damping strut, a mistake proofing rechecking device (7) is arranged at the right end of the detection table board (2), a guide outlet (8) is arranged at the right side of the mistake proofing rechecking device (7), a frame (1) is arranged at the bottom of the detection table board (2), a heat dissipation base (10) is arranged at the top of an inner cavity of the frame (1), and locking universal wheels (9) and corners are respectively arranged at the bottom of the frame (1), the rear of the rack (1) is provided with a motor fixing seat (13) right at the joint of the left end of the card collecting mechanism (5), the top end of the motor fixing seat (13) is provided with a rotating motor (12), and the output end of the rotating motor (12) is provided with a uniform speed bearing seat (11).

2. The mistake proofing device for products based on visual inspection according to claim 1, wherein a protective cover (21) is arranged at the left edge of the inspection table (2), a card separating table (22) is arranged at the right side of the protective cover (21), the surface end of the card separating table (22) is a conveying table, and a transmission motor and a rotating device are arranged at the bottom of the conveying table.

3. The mistake proofing equipment for products based on visual inspection according to claim 1, characterized in that both ends are equipped with stiff end (31) respectively around the card separating mechanism (3), stiff end (31) inboard is equipped with the mount respectively, the mount inboard is equipped with fixed plate (32) respectively, fixed plate (32) inboard is equipped with pastes card support (33) respectively, paste and be equipped with strutting arrangement between the card support (33), the strutting arrangement bottom is equipped with pastes card face end (34), stiff end (31) inboard is equipped with fixed knot respectively, fixed knot inboard is equipped with ramming roller (35).

4. The mistake proofing device for products based on visual inspection according to claim 1, wherein two sets of fixing seats are arranged at the bottom of the scanning mechanism (4), the top ends of the fixing seats are respectively provided with a stand column (41), the top ends of the stand columns (41) are respectively provided with a fixed top seat (42), a cross rod (43) is arranged between the fixed top seats (42), a camera support (44) is arranged in the center of the cross rod (43), a camera mounting seat (45) is arranged at the bottom of the camera support (44), an auxiliary illuminating lamp (46) is arranged at the front end of the camera mounting seat (45), and near infrared sensor devices (47) are respectively arranged on the inner sides of the fixing seats.

5. The mistake proofing device for products based on visual inspection according to claim 4, wherein a camera is arranged in the center of the bottom of the camera mounting seat (45), a lifting electric cylinder is arranged at the camera mounting position, a first moving device is arranged at the front end of the camera, the first moving device comprises a connecting plate (451), a mechanical shaft (452) is arranged on the inner side of the connecting plate (451), a steering knuckle (453) is arranged at the output end of the mechanical shaft (452), a mechanical arm (454) is arranged at the output end of the steering knuckle (453), and another second moving device is arranged at the rear end of the camera.

6. The visual inspection-based product mistake proofing device according to claim 1, wherein the card collecting mechanism (5) comprises a driving sprocket (51), the right end of the driving sprocket (51) is connected with a first conveyor belt (52), the right side of the first conveyor belt (52) is provided with a driven sprocket (53), the right side of the driven sprocket (53) is provided with a second conveyor belt (54), the first conveyor belt (52) and the second conveyor belt (54) respectively comprise a plurality of sets of chain belts, the front and rear sets of chain belts of the second conveyor belt (54) are not connected into the mistake proofing rechecking device (7), and a transmission device is arranged inside the mistake proofing rechecking device (7) and is connected with the guide outlet (8).

7. The mistake proofing device for products based on visual inspection according to claim 6, wherein the outer ends of the front and rear two sets of chain belts of the second conveyor belt (54) are respectively provided with a containing groove, and a protection device is arranged in the containing groove.