CN215883806U - Vehicle body front end collision energy-absorbing structure - Google Patents

Vehicle body front end collision energy-absorbing structure Download PDF

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CN215883806U
CN215883806U CN202121904238.9U CN202121904238U CN215883806U CN 215883806 U CN215883806 U CN 215883806U CN 202121904238 U CN202121904238 U CN 202121904238U CN 215883806 U CN215883806 U CN 215883806U
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nacelle
energy
absorbing
collision
upper beam
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陈强
贺志杰
张涛
梁新宇
张书任
武文波
李任
李运涛
李阳
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Great Wall Motor Co Ltd
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Abstract

本实用新型提供了一种车身前端碰撞吸能结构,该结构包括与两侧机舱前纵梁的前端相连的前防撞梁,以及连接在两侧的前轮罩边梁之间的前机舱上横梁。其中,前防撞梁具有伸至机舱前纵梁外侧的伸出段;前机舱上横梁位于前防撞梁的后上方,并向车身前方拱出。而且,前轮罩边梁内侧设置有前减震器座,并于所述前机舱上横梁和前减震器座之间设置有前机舱上横梁吸能盒。本实用新型所述的车身前端碰撞吸能结构,通过设置呈前拱结构的前机舱上横梁,和前机舱上横梁吸能盒,可以有效提升车身前端上部的结构强度,且可起到良好的缓冲效果,有助于改善车身前端上部的碰撞防护性能。

Figure 202121904238

The utility model provides a front-end collision energy-absorbing structure of a vehicle body. The structure comprises a front anti-collision beam connected with the front ends of the front longitudinal beams of the nacelle on both sides, and a front nacelle connected between the side beams of the front wheel house on both sides. beam. Among them, the front anti-collision beam has a protruding section extending to the outside of the front longitudinal beam of the nacelle; the upper beam of the front nacelle is located behind and above the front anti-collision beam, and arches out to the front of the vehicle body. In addition, a front shock absorber seat is arranged on the inner side of the side beam of the front wheel house, and an energy absorption box of the upper beam of the front nacelle is arranged between the upper beam of the front nacelle and the front shock absorber seat. The front-end collision energy-absorbing structure of the utility model can effectively improve the structural strength of the upper part of the front-end of the vehicle body by arranging the upper beam of the front cabin in the front arch structure and the energy-absorbing box of the upper beam of the front cabin. The cushioning effect helps to improve the collision protection performance of the upper part of the front end of the body.

Figure 202121904238

Description

车身前端碰撞吸能结构Front-end collision energy-absorbing structure

技术领域technical field

本实用新型涉及汽车车身结构技术领域,特别涉及一种车身前端碰撞吸能结构。The utility model relates to the technical field of automobile body structures, in particular to a front end collision energy absorbing structure of a body.

背景技术Background technique

在汽车前机舱车身骨架的设计中,安全性和轻量化设计是相互影响且均需着重考虑的重要课题。In the design of the body frame of the front cabin of an automobile, safety and lightweight design are important issues that affect each other and need to be considered.

在前机舱车身骨架构成中,主要由前防撞梁接受来自车辆前方的碰撞,前防撞梁一般通过前防撞梁吸能盒和连接支架等结构与机舱前纵梁连接;前防撞梁收到的碰撞冲击力沿着前防撞梁、前防撞梁吸能盒和连接支架的路径传递给机舱前纵梁。前防撞梁及其前防撞梁吸能盒的设置,主要是来应对来自车辆正前方的碰撞,以起到缓冲吸能的作用,避免过大的冲击力径直传递给机舱前纵梁,进而可能由机舱前纵梁将冲击力传递到驾驶舱内,甚至机舱纵梁径直侵入驾驶舱,对驾乘人员的人身安全造成不利影响。In the structure of the front cabin body frame, the front anti-collision beam is mainly used to receive the collision from the front of the vehicle. The front anti-collision beam is generally connected to the front longitudinal beam of the cabin through structures such as the front anti-collision beam energy-absorbing box and the connecting bracket; the front anti-collision beam The received collision impact force is transmitted to the front longitudinal beam of the cabin along the path of the front crash beam, the energy absorption box of the front crash beam and the connecting bracket. The front anti-collision beam and the energy-absorbing box of the front anti-collision beam are mainly used to deal with the collision from the front of the vehicle, so as to play the role of buffering energy absorption and avoid the excessive impact force being directly transmitted to the front longitudinal beam of the cabin. In turn, the impact force may be transmitted to the cockpit by the front longitudinal beam of the cabin, or even the longitudinal beam of the cabin directly penetrates the cockpit, which will adversely affect the personal safety of the occupants.

在上述的车身骨架结构中,前防撞梁和机舱前纵梁的设置位置均比较低。对于车身前端散热器及其上方的部位,缺乏必要的碰撞防护措施,当发生的碰撞对车身前端的上部冲击较大时,冲击力容易径直传递到前机舱的内部,对发动机等核心部件造成严重的损伤。而且,由于缺乏必要的防护和缓冲结构设置,过大的冲击力还可能将前机舱中的部件冲击而后移,并侵入到驾驶员舱内,对驾乘人员造成伤害。In the above-mentioned body frame structure, the installation positions of the front anti-collision beam and the front longitudinal beam of the nacelle are relatively low. The radiator at the front end of the body and the parts above it lacks the necessary collision protection measures. When the collision has a large impact on the upper part of the front end of the body, the impact force is easily transmitted to the interior of the front cabin, causing serious damage to core components such as the engine. damage. Moreover, due to the lack of necessary protection and buffer structure settings, the excessive impact force may also impact the components in the front cabin and move back, and intrude into the cockpit, causing injury to the occupants.

此外,现有的用于前防撞梁和机舱前纵梁之间连接的连接支架,固装在机舱前纵梁的前端,一般结构比较简单,主要起到连接安装的作用,也可能同时肩负前副车架、机舱锁安装横梁等周边部件的安装连接。当来自前防撞梁的冲击力到达该连接支架时,冲击力会被直接传递给机舱前纵梁。In addition, the existing connecting bracket used for the connection between the front anti-collision beam and the front longitudinal beam of the nacelle is fixedly installed at the front end of the front longitudinal beam of the nacelle. Generally, the structure is relatively simple. It mainly plays the role of connection and installation, and may also shoulder the Installation and connection of peripheral components such as front subframe and cabin lock installation beam. When the impact force from the front crash beam reaches this connecting bracket, the impact force is transmitted directly to the front longitudinal beam of the nacelle.

而在现实的车辆碰撞中,除存在来自车辆正前方的碰撞外,也存在来自车辆前方一侧的小偏置碰撞。此刻的碰撞冲击力,来自前防撞梁的一端,以倾斜的角度向着前部机舱中部方向传递。连接支架和前防撞梁支架的前防撞梁吸能盒所发挥的吸能缓冲作用难以得到充分的施展。冲击力到达机舱前纵梁的端部时,会对机舱前纵梁产生巨大的扭转冲击损害,可能会破坏前部机舱处的整个车身骨架结构,并对前部机舱内的各部件、乃至于驾驶舱内的驾乘人员造成冲击伤害。In the actual vehicle collision, in addition to the collision from the front of the vehicle, there is also a small offset collision from the front side of the vehicle. The impact force of the collision at this moment comes from one end of the front crash beam and is transmitted at an inclined angle towards the middle of the front cabin. The energy-absorbing and buffering function of the front anti-collision beam energy-absorbing box connecting the bracket and the front anti-collision beam bracket is difficult to be fully exerted. When the impact force reaches the end of the front longitudinal beam of the cabin, it will cause huge torsional impact damage to the front longitudinal beam of the cabin, which may destroy the entire body frame structure at the front cabin, and affect the components in the front cabin, and even Impact injury to occupants in the cockpit.

实用新型内容Utility model content

有鉴于此,本实用新型旨在提出一种车身前端碰撞吸能结构,以改善车身前端上部的碰撞防护性能。In view of this, the present utility model aims to provide a front-end collision energy absorbing structure of a vehicle body, so as to improve the collision protection performance of the upper part of the front-end of the vehicle body.

为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is achieved in this way:

一种车身前端碰撞吸能结构,包括与两侧机舱前纵梁的前端相连的前防撞梁,以及连接在两侧的前轮罩边梁之间的前机舱上横梁;其中,A front-end collision energy-absorbing structure of a vehicle body, comprising a front anti-collision beam connected with the front ends of the front longitudinal beams of the cabin on both sides, and a front cabin upper beam connected between the side beams of the front wheel house on both sides; wherein,

所述前防撞梁具有伸至所述机舱前纵梁外侧的伸出段;所述前机舱上横梁位于所述前防撞梁的后上方,并向车身前方拱出;The front anti-collision beam has a projecting section extending to the outer side of the front longitudinal beam of the nacelle; the upper cross beam of the front nacelle is located at the rear and upper part of the front anti-collision beam, and is arched toward the front of the vehicle body;

所述前轮罩边梁内侧设置有前减震器座,并于所述前机舱上横梁和所述前减震器座之间设置有前机舱上横梁吸能盒。A front shock absorber seat is arranged on the inner side of the side beam of the front wheel house, and an energy absorption box of the upper beam of the front engine room is arranged between the upper beam of the front engine room and the front shock absorber seat.

进一步的,所述前机舱上横梁的各端与对应侧的所述前轮罩边梁之间可拆卸相连;所述前机舱上横梁吸能盒可拆卸地连接在所述前机舱上横梁和所述前减震器座之间;沿指向所述车身前方的方向,各侧的所述前机舱上横梁吸能盒均为外倾布置的倾斜状。Further, each end of the upper beam of the front nacelle is detachably connected to the side beam of the front wheel house on the corresponding side; the energy-absorbing box of the upper beam of the front nacelle is detachably connected to the upper beam and the Between the front shock absorber seats; along the direction pointing to the front of the vehicle body, the upper beam energy-absorbing boxes on each side of the front nacelle are all inclined outwardly arranged.

进一步的,所述前机舱上横梁的各端分别通过上横梁连接板可拆卸连接于所述前轮罩边梁上;所述前减震器座侧部设有连接台;所述前机舱上横梁吸能盒的一端连接于所述连接台上;所述前机舱上横梁吸能盒的另一端通过连接板连接于所述前机舱上横梁上。Further, each end of the upper beam of the front nacelle is detachably connected to the side beam of the front wheel house through the upper beam connecting plate; the side of the front shock absorber seat is provided with a connecting platform; One end of the beam energy-absorbing box is connected to the connection platform; the other end of the upper beam energy-absorbing box of the front nacelle is connected to the upper beam of the front nacelle through a connecting plate.

进一步的,所述前机舱上横梁吸能盒为由若干板体交织相连而成的网格状。Further, the upper beam energy-absorbing box of the front nacelle is in a grid shape formed by interlacing and connecting a plurality of plates.

进一步的,所述前机舱上横梁采用管梁;沿向车身后方的方向,所述前机舱上横梁的与两侧所述前轮罩边梁连接的两端均以逐渐升高的趋势设置。Further, the upper beam of the front nacelle adopts a pipe beam; along the direction toward the rear of the vehicle body, both ends of the upper beam of the front nacelle connected to the side beams of the front wheel house on both sides are arranged in a gradually rising trend.

进一步的,在各所述机舱前纵梁的前端分别连接有连接座;所述前防撞梁通过所述连接座与所述机舱前纵梁相连;以及,所述连接座后侧的下部具有吸能部;所述吸能部位于所述机舱前纵梁的外侧,并向所述连接座后方凸出设置;沿车身长度方向,所述吸能部位于所述伸出段与所述前机舱上横梁吸能盒之间。Further, connecting seats are respectively connected to the front ends of the front longitudinal beams of the nacelle; the front anti-collision beams are connected to the front longitudinal beams of the nacelle through the connecting seats; an energy absorbing part; the energy absorbing part is located on the outer side of the front longitudinal beam of the nacelle and protrudes to the rear of the connecting seat; along the length direction of the vehicle body, the energy absorbing part is located between the protruding section and the front Between the upper beam energy-absorbing boxes in the cabin.

进一步的,沿至所述机舱前纵梁的方向,所述吸能部的凸出高度逐渐增大。Further, along the direction to the front longitudinal beam of the nacelle, the protruding height of the energy absorbing portion gradually increases.

进一步的,所述连接座包括结构主体;所述机舱前纵梁和所述前防撞梁连接在所述结构主体的两侧;所述吸能部一侧与所述机舱前纵梁固定相连。Further, the connecting seat includes a structural main body; the front longitudinal beam of the nacelle and the front anti-collision beam are connected on both sides of the structural main body; one side of the energy-absorbing part is fixedly connected to the front longitudinal beam of the nacelle .

进一步的,所述前机舱上横梁与所述结构主体的顶部相连。Further, the upper beam of the front nacelle is connected to the top of the structural body.

进一步的,所述前防撞梁通过前防撞梁吸能盒连接在所述连接座上。Further, the front anti-collision beam is connected to the connecting seat through a front anti-collision beam energy-absorbing box.

相对于现有技术,本实用新型具有以下优势:Compared with the prior art, the utility model has the following advantages:

本实用新型所述的车身前端碰撞吸能结构,通过设置呈前拱结构的前机舱上横梁,将前机舱上横梁两端分别与两个前轮罩边梁的前端连接,同时在前机舱上横梁和前减震器座之间加设前机舱上横梁吸能盒,可以有效提升车身前端上部的结构强度;并且,在车身前端上部受到外部碰撞时,前机舱上横梁吸能盒以及前机舱上横梁的前拱结构可以因自身的形变溃缩而吸收动能,起到良好的缓冲效果,有助于改善车身前端上部的碰撞防护性能。In the front-end collision energy absorption structure of the utility model, by arranging the front nacelle upper beam in the front arch structure, the two ends of the front nacelle upper beam are respectively connected with the front ends of the two front wheel house side beams, and at the same time on the front nacelle The upper beam energy-absorbing box of the front cabin is added between the beam and the front shock absorber seat, which can effectively improve the structural strength of the upper part of the front end of the body; and when the upper front end of the body is subjected to an external collision, the upper beam energy-absorbing box of the front cabin and the front cabin The front arch structure of the upper beam can absorb kinetic energy due to its own deformation and collapse, which has a good buffering effect and helps to improve the collision protection performance of the upper part of the front end of the vehicle body.

此外,在机舱前纵梁和前防撞梁之间设置连接座,通过在连接座的结构主体外侧设计吸能部,当前防撞梁两端的伸出段受到来自侧前方的小偏置碰撞时,冲击力传递到结构主体上后,吸能部会溃缩变形,以吸收部分的冲击能量,之后,才会把剩余的冲击力传递给机舱前纵梁,从而使机舱前纵梁传递到驾驶舱的冲击力减弱,有助于改善车身前部在遭受小偏置碰撞时的缓冲和吸能效果。In addition, a connecting seat is arranged between the front longitudinal beam of the nacelle and the front anti-collision beam. By designing an energy-absorbing part on the outside of the structural body of the connecting seat, when the protruding sections at both ends of the front anti-collision beam are subjected to a small offset collision from the front side , After the impact force is transmitted to the main body of the structure, the energy-absorbing part will collapse and deform to absorb part of the impact energy, and then the remaining impact force will be transmitted to the front longitudinal beam of the cabin, so that the front longitudinal beam of the cabin will be transmitted to the cockpit The impact force is reduced, which helps to improve the cushioning and energy absorption of the front part of the body in the event of a small offset collision.

附图说明Description of drawings

构成本实用新型的一部分的附图,是用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明是用于解释本实用新型,其中涉及到的前后、上下等方位词语仅用于表示相对的位置关系,均不构成对本实用新型的不当限定。在附图中:The accompanying drawings that form a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model. It is only used to represent the relative positional relationship, and does not constitute an improper limitation of the present invention. In the attached image:

图1为本实用新型实施例一所述的车身前端碰撞吸能结构设于前机舱车身骨架中的整体结构示意图;1 is a schematic diagram of the overall structure of the front-end collision energy-absorbing structure of the vehicle body according to the first embodiment of the present invention, which is arranged in the body frame of the front cabin;

图2为本实用新型实施例一所述的车身前端碰撞吸能结构连接于周边各部件之间的结构示意图;FIG. 2 is a schematic structural diagram of the front-end collision energy absorption structure of the vehicle body connected between the peripheral components according to the first embodiment of the present utility model;

图3为图2所示的局部结构示意图;Fig. 3 is the partial structure schematic diagram shown in Fig. 2;

图4为图3所示各部件的爆炸图;Fig. 4 is the exploded view of each component shown in Fig. 3;

图5为本实用新型实施例一所述的连接座与机舱前纵梁的装配连接结构示意图;5 is a schematic diagram of the assembly and connection structure of the connecting seat and the front longitudinal beam of the nacelle according to Embodiment 1 of the present utility model;

图6为本实用新型实施例一所述的连接座的后外侧结构示意图;6 is a schematic diagram of the structure of the rear and outer sides of the connecting seat according to the first embodiment of the present invention;

图7为本实用新型实施例一所述的连接座的后内侧结构示意图;7 is a schematic diagram of the rear inner side structure of the connecting seat according to the first embodiment of the present invention;

附图标记说明:Description of reference numbers:

1、结构主体;10、机舱纵梁连接部;100、纵梁连接孔;101、连接体;102、连接腔;11、吸能部;111、纵向板体;112、横向板体;12、前副车架连接部;120、前副车架安装连接孔;13、加强板体;141、前防撞梁吸能盒连接孔;142、前防撞梁吸能盒预定位柱;15、连接支架;150、第一连接孔;16、散热器安装支架;17、翻边;18、减重孔;1. Structural main body; 10. Cabin longitudinal beam connection part; 100, longitudinal beam connection hole; 101, connection body; 102, connection cavity; 11, energy absorption part; 111, longitudinal plate body; 112, transverse plate body; 12, Front sub-frame connection part; 120. Front sub-frame installation connection hole; 13. Reinforcing plate body; 141. Front anti-collision beam energy-absorbing box connecting hole; 142. Front anti-collision beam energy-absorbing box pre-positioning column; 15. connecting bracket; 150, first connecting hole; 16, radiator mounting bracket; 17, flanging; 18, weight reduction hole;

2、机舱前纵梁;20、端部;2. Front longitudinal beam of engine room; 20. End;

3、前防撞梁;30、前防撞梁吸能盒;300、伸出段;3. Front anti-collision beam; 30. Front anti-collision beam energy-absorbing box; 300. Extending section;

4、前副车架;4. Front subframe;

5、前机舱上横梁;50、前机舱上横梁吸能盒;51、上横梁连接板;500、连接板;501、板体;502、第二连接孔;5. Upper beam of front engine room; 50. Energy-absorbing box of upper beam of front engine room; 51. Connecting plate of upper beam; 500. Connecting plate; 501. Plate body; 502. Second connecting hole;

6、前机舱后横梁;7、前轮罩边梁;8、A柱;6. Rear beam of front engine room; 7. Side beam of front wheel house; 8. A-pillar;

9、前减震器座;90、连接台。9. Front shock absorber seat; 90. Connecting table.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.

在本实用新型的描述中,需要说明的是,若出现“上”、“下”、“内”、“背”等指示方位或位置关系的术语,其为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;若出现“第一”、“第二”等术语,其也仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that if terms such as "upper", "lower", "inside", and "back" appear to indicate orientation or positional relationship, they are based on the orientation or position shown in the accompanying drawings. The relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention; if The appearance of terms such as "first", "second", etc., is also used for descriptive purposes only and should not be understood as indicating or implying relative importance.

此外,在本实用新型的描述中,除非另有明确的限定,术语“安装”、“相连”、“连接”、“连接件”应做广义理解。例如,连接可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,亦或是两个元件内部的连通。对于本领域的普通技术人员而言,可以结合具体情况理解上述术语在本实用新型中的具体含义。In addition, in the description of the present invention, unless otherwise clearly defined, the terms "installed", "connected", "connected" and "connecting member" should be construed in a broad sense. For example, the connection may be a fixed connection, a detachable connection, or an integral connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium, or two elements Internal connectivity. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in combination with specific situations.

下面将参考附图并结合实施例来详细说明本实用新型。The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

本实施例涉及一种车身前端碰撞吸能结构,可改善车身前端上部的碰撞防护性能。The present embodiment relates to a collision energy absorbing structure for the front end of the vehicle body, which can improve the collision protection performance of the upper part of the front end of the vehicle body.

整体而言,该车身前端碰撞吸能结构包括与两侧机舱前纵梁2的前端相连的前防撞梁3,以及连接在两侧的前轮罩边梁7之间的前机舱上横梁5。其中,前防撞梁3具有伸至机舱前纵梁2外侧的伸出段,前机舱上横梁5位于前防撞梁3的后上方,并向车身前方拱出。而且,前轮罩边梁7内侧设置有前减震器9座,并且在前机舱上横梁5和前减震器座9之间设置有前机舱上横梁吸能盒50。In general, the front-end collision energy-absorbing structure of the vehicle body includes a front anti-collision beam 3 connected with the front ends of the front longitudinal beams 2 of the nacelle on both sides, and a front nacelle upper beam 5 connected between the front wheel house side beams 7 on both sides. . The front anti-collision beam 3 has a projecting section extending to the outer side of the front longitudinal beam 2 of the nacelle, and the front nacelle upper beam 5 is located behind and above the front anti-collision beam 3 and arches forward of the vehicle body. In addition, a front shock absorber 9 seat is arranged inside the front wheel house side member 7 , and a front cabin upper beam energy-absorbing box 50 is arranged between the front cabin upper beam 5 and the front shock absorber seat 9 .

基于上述的设计思想,本实施例的车身前端碰撞吸能结构设于前机舱车身骨架中的一种示例性结构如图1所示,其主要也即包括前机舱上横梁5和前机舱上横梁吸能盒50。Based on the above-mentioned design ideas, an exemplary structure of the front-end collision energy-absorbing structure of the present embodiment provided in the body frame of the front cabin is shown in FIG. 1 , which mainly includes the upper beam 5 of the front cabin and the upper beam of the front cabin Energy absorbing box 50 .

为了便于方案的理解,首先对前机舱车身骨架的大体构成加以说明。如图1所示,在前机舱车身骨架中,设有前防撞梁3、机舱前纵梁2、前机舱后横梁6、前轮罩边梁7和A柱8等。In order to facilitate the understanding of the scheme, the general structure of the front nacelle body frame is first described. As shown in FIG. 1 , in the front cabin body frame, there are front crash beams 3 , cabin front longitudinal beams 2 , front cabin rear beams 6 , front wheel house side beams 7 and A-pillars 8 , etc.

其中,前机舱后横梁6大致位于两个A柱8之间,并位于驾驶舱和前部机舱之间。呈左右对称布置的两个机舱前纵梁2位于前部机舱的中下部,后端与前机舱后横梁6固连,前端与前防撞梁3相连。在机舱前纵梁2的下方设有前副车架4。为了便于前防撞梁3和机舱前纵梁2之间的连接装配,在两者之间设置有连接座1。显然,连接座1为对称布置的两个。当然,在前防撞梁3和连接座1之间还可加设前防撞梁吸能盒30;前防撞梁3通过前防撞梁吸能盒30与连接座1连接,可以改善车辆的整体碰撞安全性。Among them, the rear cross member 6 of the front cabin is located approximately between the two A-pillars 8 and between the cockpit and the front cabin. The two nacelle front longitudinal beams 2 arranged symmetrically on the left and right are located in the middle and lower part of the front nacelle, the rear end is fixedly connected with the rear beam 6 of the front nacelle, and the front end is connected with the front anti-collision beam 3 . A front subframe 4 is provided below the front side member 2 of the nacelle. In order to facilitate the connection and assembly between the front crash beam 3 and the front longitudinal beam 2 of the nacelle, a connecting seat 1 is provided between the two. Obviously, the connection bases 1 are two symmetrically arranged. Of course, a front anti-collision beam energy-absorbing box 30 can also be added between the front anti-collision beam 3 and the connecting seat 1; the front anti-collision beam 3 is connected to the connecting seat 1 through the front anti-collision beam energy-absorbing box 30, which can improve the vehicle overall crash safety.

以上述的前机舱车身骨架为例,如图2所示,本实施例的车身前端碰撞吸能结构设于该骨架中,并位于前端上部。其中,前机舱上横梁5局部弯曲,中部向着车身前方拱出;前机舱上横梁5的两端分别从车身的两侧向后延伸,并与对应侧的前轮罩边梁7相连。在靠近车身两侧的位置,分别布置有两个前机舱上横梁吸能盒50,每个前机舱上横梁吸能盒50均连接在前机舱上横梁5与对应侧的前减震器座9之间。通过这样的布置,依托前轮罩边梁7和前减震器座9,由前机舱上横梁5和前机舱上横梁吸能盒50共同形成了一个框架式的加强结构,在车身前端上部形成良好的加强和缓冲吸能作用,从而使该部位的碰撞防护性能得以改善。Taking the above-mentioned front nacelle body frame as an example, as shown in FIG. 2 , the front-end collision energy absorption structure of the vehicle body of this embodiment is arranged in the frame and is located at the upper part of the front end. The upper beam 5 of the front nacelle is partially bent, and the middle part is arched toward the front of the vehicle body; both ends of the upper beam 5 of the front nacelle extend rearward from both sides of the vehicle body respectively, and are connected to the front wheel house side beam 7 on the corresponding side. At positions close to both sides of the vehicle body, two energy-absorbing boxes 50 on the upper beam of the front nacelle are respectively arranged, and each energy-absorbing box 50 on the upper beam of the front nacelle is connected to the upper beam 5 of the front nacelle and the front shock absorber seat 9 on the corresponding side between. Through this arrangement, relying on the front wheel house side beam 7 and the front shock absorber seat 9, the front nacelle upper beam 5 and the front nacelle upper beam energy-absorbing box 50 together form a frame-type reinforcement structure, which is formed on the upper part of the front end of the vehicle body. Good reinforcement and buffer energy absorption, so that the collision protection performance of this part can be improved.

对于前机舱上横梁5和前轮罩边梁7之间的连接方式,可以是焊接、螺接或插装连接。如图3并结合图4所示,本实施例中,前机舱上横梁5的左右两端与对应侧的前轮罩边梁7的前端之间采取可拆卸连接的装配形式;而且,前机舱上横梁5的两端分别通过上横梁连接板51与对应侧的前轮罩边梁7相连。具体来说,上横梁连接板51可以通过螺栓、铆接或焊接形式固连在前机舱上横梁5的端部,再由上横梁连接板51与前轮罩边梁7之间形成可拆卸连接结构。For the connection between the upper cross beam 5 of the front nacelle and the front wheel house side beam 7, welding, screwing or plug-in connection can be used. As shown in FIG. 3 in conjunction with FIG. 4 , in this embodiment, the left and right ends of the upper beam 5 of the front nacelle and the front end of the front wheel house side beam 7 on the corresponding side are assembled in a detachable connection; Both ends of the upper beam 5 are respectively connected with the front wheel house side beams 7 on the corresponding side through the upper beam connecting plates 51 . Specifically, the upper beam connecting plate 51 can be fixedly connected to the end of the upper beam 5 in the front nacelle by bolts, riveting or welding, and a detachable connection structure is formed between the upper beam connecting plate 51 and the front wheel house side beam 7 .

前机舱上横梁5和前轮罩边梁7之间采用可拆卸的连接结构,便于前机舱上横梁5的更换维修。通过在前机舱上横梁5的端部预先固设上横梁连接板51,再由上横梁连接板51和前轮罩边梁7的前端连接,则在前机舱上横梁5和前轮罩边梁7之间增加了中间部件,不仅有利于分别的构造和装配安装,且可缓解受到碰撞的前机舱上横梁5传递给前轮罩边梁7的冲击力。A detachable connection structure is adopted between the upper beam 5 of the front engine room and the side beam 7 of the front wheel house, which is convenient for the replacement and maintenance of the upper beam 5 of the front engine room. By pre-fixing the upper beam connecting plate 51 at the end of the upper beam 5 in the front nacelle, and then connecting the upper beam connecting plate 51 and the front end of the front wheel house side beam 7, the front nacelle upper beam 5 and the front wheel house side beam are connected. The addition of an intermediate component between 7 is not only conducive to the separate structure and assembly, but also can alleviate the impact force transmitted to the front wheel house side beam 7 by the front nacelle upper beam 5 that has been collided with.

基于上述配置,上横梁连接板51与前轮罩边梁7之间优选通过螺接结构相连。即可在前轮罩边梁7的前端和上横梁连接板51上开设多个第二连接孔502,通过穿设于第二连接孔502中的螺栓配合螺母,将前轮罩边梁7和上横梁连接板51紧固在一起。采用螺接结构,具有便于装配操作且连接强度可靠等优点。Based on the above configuration, the upper cross member connecting plate 51 and the front wheel house side member 7 are preferably connected by a screw structure. A plurality of second connecting holes 502 can be opened on the front end of the front wheel house side beam 7 and the upper beam connecting plate 51, and the front wheel house side beam 7 and the front wheel house side beam 7 and the front wheel house side beam 7 and the The upper beam connecting plates 51 are fastened together. The screw connection structure has the advantages of convenient assembly operation and reliable connection strength.

对于前机舱上横梁5的布置姿态,可以将前机舱上横梁5设置在一个水平面内,也可采用倾斜姿态布置前机舱上横梁5。如图2并图3所示,沿向车身后方的方向,本实施例的前机舱上横梁5向车身后方延伸的两端均以逐渐升高的趋势设置。如此一来,可使前机舱上横梁5的前部拱出部位相对下垂,在前机舱上横梁5受到大力的碰撞时,前机舱上横梁5能够向下翻转弯折变形,从而大大缓解冲击力度,有助于提升车身前端碰撞吸能结构的安全防护性能。As for the arrangement posture of the upper beam 5 of the front nacelle, the upper beam 5 of the front nacelle can be arranged in a horizontal plane, or the upper beam 5 of the front nacelle can be arranged in an inclined posture. As shown in FIG. 2 and FIG. 3 , in the direction toward the rear of the vehicle body, both ends of the front nacelle upper cross member 5 extending toward the rear of the vehicle body in this embodiment are arranged in a gradually rising trend. In this way, the front arched part of the upper beam 5 of the front cabin can be made to sag relatively. When the upper beam 5 of the front cabin is subjected to a strong collision, the upper beam 5 of the front cabin can be turned down and bent and deformed, thereby greatly reducing the impact force. , which helps to improve the safety protection performance of the front-end collision energy-absorbing structure.

上述前机舱上横梁吸能盒50的主要作用是在前机舱上横梁5和前减震器座9之间形成支撑,并可依靠自身的形变溃缩性能实现对来自前机舱上横梁5冲击力度吸能和缓冲。基于前机舱上横梁吸能盒50的设置目的,本实施例优选的,沿着指向车身前方的方向,各侧的前机舱上横梁吸能盒50也均设置为外倾布置的倾斜状,并与前机舱上横梁5相连。采用前部向着两侧外倾的布置形式,有助于前机舱上横梁吸能盒50在自身溃缩变形的同时,能够向着外侧弯曲变形,从而提升前机舱上横梁吸能盒50的形变吸能效果,有利于进一步提升车身前端碰撞吸能结构的防护效果。The main function of the above-mentioned front nacelle upper beam energy-absorbing box 50 is to form a support between the front nacelle upper beam 5 and the front shock absorber seat 9, and can rely on its own deformation and collapse performance to achieve the impact force from the front nacelle upper beam 5. Energy absorption and cushioning. Based on the purpose of arranging the upper beam energy-absorbing boxes 50 in the front nacelle, in this embodiment, preferably, along the direction pointing to the front of the vehicle body, the upper beam energy-absorbing boxes 50 on each side of the front nacelle are also arranged in a cambered shape, and Connected to the upper beam 5 of the front cabin. The arrangement with the front part inclined outwards towards both sides helps the upper beam energy-absorbing box 50 of the front nacelle to be able to bend and deform toward the outside when it collapses and deforms, thereby improving the deformation absorption of the upper beam energy-absorbing box 50 of the front nacelle. It is beneficial to further improve the protection effect of the front-end collision energy-absorbing structure of the vehicle body.

如图4所示,为了便于前机舱上横梁吸能盒50和前减震器座9之间的连接装配,本实施例的前机舱上横梁吸能盒50也为可拆卸地连接在前机舱上横梁5和前减震器座9之间。具体的,在前减震器座9的侧部设有连接台90;前机舱上横梁吸能盒50的一端连接在连接台90上,前机舱上横梁吸能盒50的另一端通过连接板500连接在前机舱上横梁5上。其中,连接板500可以是一体成型于前机舱上横梁吸能盒50上、呈上下间隔设置的两个板体,前机舱上横梁5被该两板体夹持在中间。As shown in FIG. 4 , in order to facilitate the connection and assembly between the upper beam energy-absorbing box 50 of the front nacelle and the front shock absorber base 9 , the upper beam energy-absorbing box 50 of the front nacelle in this embodiment is also detachably connected to the front nacelle. Between the upper beam 5 and the front shock absorber seat 9. Specifically, a connecting platform 90 is provided on the side of the front shock absorber seat 9; one end of the upper beam energy-absorbing box 50 of the front nacelle is connected to the connecting platform 90, and the other end of the upper beam energy-absorbing box 50 of the front nacelle passes through the connecting plate 500 is attached to the upper cross member 5 of the front nacelle. Wherein, the connecting plate 500 may be two plates integrally formed on the upper beam energy-absorbing box 50 of the front nacelle and arranged at an upper and lower interval, and the upper beam 5 of the front nacelle is sandwiched by the two plates.

通过在前减震器座9上设置连接台90,便于前机舱上横梁吸能盒50和前减震器座9之间的连接安装;50前端连接板500的设置,则便于前机舱上横梁吸能盒50和前机舱上横梁5之间的连接装配。同样的,前机舱上横梁吸能盒50前端的连接方式,可以采用螺栓螺母配合连接板500上的第二连接孔502进行紧固,前机舱上横梁吸能盒50的后端与连接台90之间一般也采用螺接等可拆卸连接形式便可。By arranging the connection platform 90 on the front shock absorber seat 9, the connection and installation between the energy absorbing box 50 of the upper beam of the front nacelle and the front shock absorber seat 9 is facilitated; The connection assembly between the energy absorbing box 50 and the upper beam 5 of the front nacelle. Similarly, the connection method of the front end of the beam energy-absorbing box 50 on the front nacelle can be fastened by using bolts and nuts to cooperate with the second connecting holes 502 on the connecting plate 500. Generally, a detachable connection form such as screw connection is also used.

为了增强前机舱上横梁吸能盒50的溃缩吸能效果,前机舱上横梁吸能盒50可采用多腔体结构、盒体结构等。本实施例中,前机舱上横梁吸能盒50被设置为由若干板体501交织相连而成的网格状。In order to enhance the collapse energy-absorbing effect of the upper beam energy-absorbing box 50 in the front nacelle, the upper beam energy-absorbing box 50 in the front nacelle may adopt a multi-cavity structure, a box structure, or the like. In this embodiment, the upper beam energy-absorbing box 50 of the front nacelle is arranged in a grid shape formed by interlacing and connecting a plurality of plate bodies 501 .

此外,前机舱上横梁5与车身中的分设于两侧的机舱前纵梁2之间分别通过连接座1相连;并且,优选将两侧的前机舱上横梁吸能盒50均设置为对应于连接座1的外侧部分设置。将前机舱上横梁5固连在连接座1的顶部,使前机舱上横梁5和机舱前纵梁2之间形成连接,可由前机舱上横梁5、连接座1、机舱前纵梁2以及前防撞梁3和前机舱后横梁6等共同构成一个框架式的整体骨架结构,不仅可提升前机舱上横梁5的连接稳固性,而且利于前机舱车身骨架整体强度和防护性能的改善。而将前机舱上横梁吸能盒50设置为和连接座1的外侧位置对应,可以在充分发挥前机舱上横梁5中部前拱结构的变形缓冲作用的基础上,通过连接座1和前机舱上横梁吸能盒50的前后布置,达到多级吸能,而也利于提高车身前端对小偏置碰撞的防护能力。In addition, the front nacelle upper beam 5 and the nacelle front longitudinal beams 2 located on both sides of the vehicle body are respectively connected by connecting seats 1; and, preferably, the front nacelle upper beam energy-absorbing boxes 50 on both sides are set to correspond to The outer part of the connection base 1 is provided. Fasten the upper beam 5 of the front cabin on the top of the connecting seat 1 to form a connection between the upper beam 5 of the front cabin and the front longitudinal beam 2 of the cabin. The anti-collision beam 3 and the front nacelle rear beam 6 together form a frame-type integral skeleton structure, which can not only improve the connection stability of the front nacelle upper beam 5, but also help improve the overall strength and protection performance of the front nacelle body frame. However, setting the upper beam energy-absorbing box 50 of the front nacelle to correspond to the outer position of the connecting seat 1 can fully exert the deformation buffering effect of the front arch structure in the middle of the upper beam 5 of the front nacelle, through the connecting seat 1 and the front nacelle. The front and rear arrangement of the beam energy-absorbing box 50 achieves multi-stage energy absorption, and is also beneficial to improve the protection capability of the front end of the vehicle body against small offset collisions.

对于本实施例的车身前端碰撞吸能结构中的主要部件的材质,前机舱上横梁5优选采用高强度型材制作,例如可以使用高强度钢,且优选的,可使得前机舱上横梁5采用管梁;前机舱上横梁吸能盒50则优选采用铝合金挤压构造。Regarding the material of the main components in the front-end collision energy-absorbing structure of the vehicle body in this embodiment, the upper beam 5 of the front cabin is preferably made of high-strength profiles, such as high-strength steel, and preferably, the upper beam 5 of the front cabin can be made of pipes The beam; the upper beam energy-absorbing box 50 of the front cabin preferably adopts an aluminum alloy extrusion structure.

前机舱上横梁5和前机舱上横梁吸能盒50的设置,在前机舱上横梁5至前轮罩边梁7、前机舱上横梁5至前机舱上横梁吸能盒50、前机舱上横梁5到连接座1之间形成多条冲击力的传递和缓冲通道;并在前机舱上部形成封闭的环形结构,使前机舱碰撞工况下的安全性能得到增强。前机舱上横梁5的可拆卸设置,不仅不影响空调散热器的检修维护,且便于前机舱上横梁5的维修更换。而且,由前防撞梁3、前机舱上横梁5、机舱前纵梁2、前机舱后横梁6等构成的骨架,为前机舱提供了一个封闭的腔体,使前机舱的整体刚度得以改善,有利于提升整车的扭转刚度和NVH(Noise、Vibration、Harshness的英文缩写,指噪声、振动与声振粗糙度)性能。The setting of the upper beam 5 of the front engine room and the energy-absorbing box 50 of the upper beam of the front engine room, the upper beam 5 of the front engine room to the side beam 7 of the front wheel house, the upper beam 5 of the front engine room to the energy-absorbing box 50 of the upper beam of the front engine room, and the upper beam of the front engine room A plurality of impact force transmission and buffering channels are formed between 5 and the connecting seat 1; and a closed annular structure is formed on the upper part of the front nacelle, so that the safety performance under the collision condition of the front nacelle is enhanced. The detachable setting of the upper beam 5 in the front cabin not only does not affect the maintenance of the air conditioner radiator, but also facilitates the maintenance and replacement of the upper beam 5 in the front cabin. Moreover, the skeleton composed of the front anti-collision beam 3, the upper beam 5 of the front cabin, the front longitudinal beam 2 of the cabin, and the rear beam 6 of the front cabin provide a closed cavity for the front cabin, so that the overall rigidity of the front cabin can be improved. , which is conducive to improving the torsional stiffness and NVH (abbreviation of Noise, Vibration, Harshness, referring to noise, vibration and harshness) performance of the vehicle.

综上所述,通过设置呈前拱结构的前机舱上横梁5,将前机舱上横梁5两端分别与两个前轮罩边梁7的前端连接,同时在前机舱上横梁5和前减震器座9之间加设前机舱上横梁吸能盒50,可以有效提升车身前端上部的结构强度;并且,在车身前端上部受到外部碰撞时,前机舱上横梁吸能盒50以及前机舱上横梁5的前拱结构可以因自身的形变溃缩而吸收动能,起到良好的缓冲效果,有助于改善车身前端上部的碰撞防护性能。To sum up, by arranging the front nacelle upper beam 5 in the front arch structure, the two ends of the front nacelle upper beam 5 are respectively connected to the front ends of the two front wheel house side beams 7, and at the same time, the front nacelle upper beam 5 and the front reducer are connected. The front nacelle upper beam energy-absorbing box 50 is added between the shock absorbers 9, which can effectively improve the structural strength of the upper part of the front end of the body; The front arch structure of the cross member 5 can absorb kinetic energy due to its own deformation and collapse, and has a good buffering effect, which helps to improve the collision protection performance of the upper part of the front end of the vehicle body.

此外,如图5并结合图1所示,为了使本实施例的车身前端碰撞吸能结构在具备连接和上部的防护功能的同时,起到应对小偏置碰撞的缓冲和吸能效果,在机舱前纵梁2和前防撞梁3之间设置有连接座;该连接座包括结构主体1、以及设在结构主体1上的纵梁连接部10和吸能部11。In addition, as shown in FIG. 5 in conjunction with FIG. 1 , in order to make the front-end collision energy-absorbing structure of the present embodiment have the protection functions of connection and upper part, and at the same time have the effect of buffering and energy-absorbing for small offset collisions, the A connecting seat is provided between the front longitudinal beam 2 of the nacelle and the front anti-collision beam 3 ; the connecting seat includes a structural main body 1 , a longitudinal beam connecting portion 10 and an energy absorbing portion 11 provided on the structural main body 1 .

具体来说,结构主体1优选采用板状结构,在其装配状态下,前侧用于连接前防撞梁3,机舱前纵梁2则位于结构主体1的后侧。上述的机舱纵梁连接部10和吸能部11对应机舱前纵梁2设于结构主体1的后侧,可以是中部或者下部的位置。优选地,将机舱纵梁连接部10和吸能部11设于结构主体1的下部。并且,吸能部11设在机舱纵梁连接部10的外侧位置,且向着结构主体1的后方方向凸出。Specifically, the structural main body 1 preferably adopts a plate-like structure. In the assembled state, the front side is used to connect the front crash beam 3 , and the cabin front longitudinal beam 2 is located on the rear side of the structural main body 1 . The above-mentioned nacelle longitudinal beam connecting portion 10 and energy absorbing portion 11 are provided on the rear side of the structural main body 1 corresponding to the nacelle front longitudinal beam 2 , and may be located in the middle or the lower part. Preferably, the cabin longitudinal beam connecting part 10 and the energy absorbing part 11 are provided at the lower part of the structural main body 1 . In addition, the energy absorbing portion 11 is provided at an outer position of the nacelle longitudinal beam connecting portion 10 and protrudes toward the rear of the structural body 1 .

须知的,来自前防撞梁3的小偏置碰撞多发生在其伸出到机舱前纵梁2外侧的伸出段300;该伸出段300受冲击可以向着吸能部11方向弯折,以便于吸能部11吸收小偏置碰撞的冲击力。而且,从车身的长度方向上来看,吸能部11应设置在伸出段300与前机舱上横梁吸能盒50之间,从而形成了前防撞梁3及其前防撞梁吸能盒30、连接座的吸能部11、前机舱上横梁吸能盒50这样顺次布置的三级碰撞缓冲结构布局,大大提升了车辆的碰撞防护性能。It should be noted that the small offset collision from the front anti-collision beam 3 mostly occurs in the extended section 300 extending to the outside of the front longitudinal beam 2 of the nacelle; In order to facilitate the energy absorbing part 11 to absorb the impact force of the small offset collision. Moreover, from the longitudinal direction of the vehicle body, the energy absorbing portion 11 should be arranged between the protruding section 300 and the upper beam energy absorbing box 50 of the front nacelle, thereby forming the front crash beam 3 and its front crash beam energy absorbing box 30. The three-stage collision buffer structure layout in which the energy-absorbing part 11 of the connecting seat and the energy-absorbing box 50 of the upper beam of the front cabin are arranged in sequence greatly improves the collision protection performance of the vehicle.

同时,在机舱纵梁连接部10和吸能部11上均分别设有用于连接机舱前纵梁2的纵梁连接孔100,从而使机舱前纵梁2连接紧固在机舱纵梁连接部10上的同时,与吸能部11也紧固连接,以保证吸能部11支撑基础的稳固性。At the same time, longitudinal beam connecting holes 100 for connecting the cabin longitudinal beam 2 are respectively provided on the cabin longitudinal beam connecting portion 10 and the energy absorbing portion 11, so that the cabin longitudinal beam 2 is connected and fastened to the cabin longitudinal beam connecting portion 10. At the same time, it is also tightly connected with the energy absorbing part 11 to ensure the stability of the supporting foundation of the energy absorbing part 11 .

通过上述的设置,当来自前防撞梁3端部的小偏置碰撞所产生的的冲击力到达结构主体1时,位于结构主体1后侧下部、并位于外侧的吸能部11会首先承受冲击,从而发生变形溃缩,以大大缓解传递到机舱前纵梁2的冲击力度。Through the above arrangement, when the impact force generated by the small offset collision from the end of the front bumper beam 3 reaches the structural main body 1, the energy absorbing part 11 located at the lower part of the rear side of the structural main body 1 and located on the outer side will first bear the impact force. The impact will be deformed and collapsed, so as to greatly relieve the impact force transmitted to the front longitudinal beam 2 of the nacelle.

而且,将结构主体1设计为板状结构,不仅便于构造,且适应机舱纵梁连接部10和吸能部11等在结构主体1上的布置要求。避开结构主体1上机舱纵梁连接部10和吸能部11的布置位置,在其它部位可开设减重孔18;在结构主体1的部分边缘处还可以设置成型出一些翻边17。通过结构主体1上翻边17和/或减重孔18的设置,不仅可以改善结构主体1的整体强度,并可有效降低结构主体1的自身重量。显然,上述翻边17和减重孔18的设置可以只设置一种或者均设置。Moreover, the structural main body 1 is designed as a plate-like structure, which is not only convenient for construction, but also meets the arrangement requirements of the cabin longitudinal beam connecting portion 10 and the energy absorbing portion 11 on the structural main body 1 . Avoiding the arrangement positions of the cabin longitudinal beam connecting part 10 and the energy absorbing part 11 on the structural body 1 , weight-reducing holes 18 can be opened in other parts; The arrangement of the flanges 17 and/or the weight-reducing holes 18 on the structural body 1 can not only improve the overall strength of the structural body 1 , but also effectively reduce the weight of the structural body 1 . Obviously, only one or both of the above mentioned flanges 17 and weight reduction holes 18 may be provided.

对于吸能部11的设置形式,可以是箱体、型材、板材、网格状腔室等不同结构。在本实施例中,如图6所示,吸能部11整体上从结构主体1的最外侧向着机舱纵梁连接部10的方向,向后方凸出的高度逐渐增大。将吸能部11设计成越靠近机舱纵梁连接部10,凸起高度越高的渐变结构,可以根据冲击力的不同而发挥渐变的形变溃缩效果,达到越靠近机舱前纵梁2溃缩吸能效能越大的作用,利于提升吸能部11的安全有效性。The arrangement form of the energy absorbing portion 11 may be different structures such as a box, a profile, a plate, and a grid-like chamber. In this embodiment, as shown in FIG. 6 , the overall height of the energy absorbing portion 11 protruding rearward gradually increases from the outermost side of the structural body 1 toward the nacelle longitudinal beam connecting portion 10 . The energy-absorbing part 11 is designed to be a gradual structure with a higher bulge height as it is closer to the connecting part 10 of the cabin longitudinal beam, which can exert a gradual deformation and collapse effect according to the different impact force, so that the closer to the front longitudinal beam 2 of the cabin, the collapse can be achieved. The greater the energy absorbing performance, is beneficial to improve the safety and effectiveness of the energy absorbing portion 11 .

本实施例中,吸能部11的一侧与机舱前纵梁2固定相连。而在具体结构上,吸能部11包括与结构主体1固连的纵向板体111,以及固连在结构主体1和纵向板体111之间的横向板体112。优选地,纵向板体111垂直于结构主体1向着后方延展;横向板体112为上下间隔布置的多个,且与结构主体1和纵向板体111均垂直。在纵向板体111上设有用于固装机舱前纵梁2的纵梁连接孔100。In this embodiment, one side of the energy absorbing portion 11 is fixedly connected to the front longitudinal beam 2 of the nacelle. In terms of specific structure, the energy absorbing portion 11 includes a longitudinal plate body 111 fixedly connected to the structural main body 1 , and a transverse plate body 112 fixedly connected between the structural main body 1 and the longitudinal plate body 111 . Preferably, the longitudinal plate bodies 111 are perpendicular to the structural main body 1 and extend toward the rear; the transverse plate bodies 112 are arranged at intervals up and down, and are both perpendicular to the structural main body 1 and the longitudinal plate bodies 111 . The longitudinal plate body 111 is provided with longitudinal beam connecting holes 100 for fixing the front longitudinal beam 2 of the nacelle.

采用纵横相交的纵向板体111和横向板体112结构,便于加工构造,具有良好的连接强度;而且,在吸能部11变形溃缩时,能达到显著的吸能和缓冲效果。The vertical and horizontal plates 111 and 112 intersect with each other, which is convenient for processing and has good connection strength. Moreover, when the energy-absorbing portion 11 deforms and collapses, it can achieve significant energy-absorbing and buffering effects.

此外,还可在吸能部11的底部设置前副车架安装连接孔120,用于连接固定车辆的前副车架4。在吸能部11底部设置前副车架安装连接孔120,不仅可以实现本车身前端碰撞吸能结构对前副车架4的连接安装要求,且有利于减弱来自前防撞梁3的碰撞冲击力向前副车架4的传递,对前副车架4的缓冲防护具有一定的效果。In addition, a front subframe mounting connection hole 120 may also be provided at the bottom of the energy absorbing portion 11 for connecting and fixing the front subframe 4 of the vehicle. The front sub-frame mounting connection holes 120 are arranged at the bottom of the energy-absorbing portion 11 , which not only can meet the connection and installation requirements of the front-end collision energy-absorbing structure of the vehicle body for the front sub-frame 4 , but also help to reduce the collision impact from the front anti-collision beam 3 The transmission of the force to the front subframe 4 has a certain effect on the buffer protection of the front subframe 4 .

当吸能部11采用上述纵向板体111和横向板体112的结构时,在最下端的横向板体112和相邻的横向板体112之间可以设置出一个前副车架连接部12,并将上述的前副车架安装连接孔120设在前副车架连接部12上,同时,该前副车架安装连接孔120在最下端的横向板体112上设有开口。此外,也可以由最下端的横向板体112构成上述的前副车架连接部12,前副车架安装连接孔120也可以改为焊接在该横向板体112底部的连接杆,由该连接杆实现与前副车架4的连接。When the energy absorbing portion 11 adopts the structure of the longitudinal plate body 111 and the transverse plate body 112, a front sub-frame connecting portion 12 can be provided between the transverse plate body 112 at the lowermost end and the adjacent transverse plate body 112, The above-mentioned front sub-frame mounting connecting hole 120 is provided on the front sub-frame connecting portion 12 , and at the same time, the front sub-frame mounting connecting hole 120 is provided with an opening on the lowermost horizontal plate body 112 . In addition, the front sub-frame connecting portion 12 can also be constituted by the horizontal plate body 112 at the lowermost end. The rod realizes the connection with the front subframe 4 .

同时,对应于前副车架连接部12,在上方各相邻的两个横向板体112之间设有加强板体13。基于多个横向板体112呈上下间隔布置的形式,以最下端的横向板体112为基础设置前副车架连接部12,方便了前副车架4在吸能部11上的连接安装。而在各相邻的横向板体112之间加设加强板体13,则可以提升各横向板体112之间的连接强度,利于保障前副车架连接部12的承重性满足前副车架4的安装需求。At the same time, corresponding to the connecting portion 12 of the front subframe, a reinforcing plate body 13 is provided between the two lateral plate bodies 112 adjacent to each other above. Since the plurality of transverse plates 112 are arranged at intervals up and down, the front subframe connecting portion 12 is provided based on the lowermost transverse plate 112 , which facilitates the connection and installation of the front subframe 4 on the energy absorbing portion 11 . However, adding the reinforcing plate body 13 between the adjacent lateral plate bodies 112 can improve the connection strength between the lateral plate bodies 112, which is beneficial to ensure that the load-bearing capacity of the connecting portion 12 of the front sub-frame meets the requirements of the front sub-frame 4 installation requirements.

如图6并结合图7所示,本实施例的机舱纵梁连接部10包括固连在结构主体1上的连接体101;连接体101的两端与纵向板体111相连;连接体101整体呈半包围状,和纵向板体111围构形成有连接腔102,机舱前纵梁2前端的端部20则插装于连接腔102内。连接体101上也开设若干个用于固装机舱前纵梁2的纵梁连接孔100。在结构主体1的机舱纵梁连接部10处,设置两端均与纵向板体111固连的连接体101,从而由连接体101和纵向板体111共同围构形成连接腔102,便于机舱前纵梁2的插装连接;通过连接体101和纵向板体111上开设的多个纵梁连接孔100将机舱前纵梁2的端部20紧固于连接腔102中,可保障结构主体1和机舱前纵梁2之间的连接牢固度。具体的固装方式可以是使用螺栓穿过纵梁连接孔100,并螺接到端部20上开设的螺纹孔中,实现机舱前纵梁2在机舱纵梁连接部10处的紧固连接。As shown in FIG. 6 and in conjunction with FIG. 7 , the connecting part 10 of the nacelle longitudinal beam in this embodiment includes a connecting body 101 fixed on the structural main body 1; both ends of the connecting body 101 are connected with the longitudinal plate body 111; the connecting body 101 is integrally In a semi-enclosed shape, a connecting cavity 102 is formed around the longitudinal plate body 111 , and the end 20 of the front end of the front end of the front longitudinal beam 2 of the nacelle is inserted into the connecting cavity 102 . The connecting body 101 is also provided with several longitudinal beam connecting holes 100 for fixing the front longitudinal beam 2 of the nacelle. At the connecting part 10 of the nacelle longitudinal beam of the structural main body 1, a connecting body 101 with both ends fixedly connected to the longitudinal plate body 111 is provided, so that the connecting body 101 and the longitudinal plate body 111 together form a connecting cavity 102, which is convenient for the front of the nacelle. The plug-in connection of the longitudinal beam 2; the end 20 of the front longitudinal beam 2 of the nacelle is fastened in the connecting cavity 102 through the connecting body 101 and the plurality of longitudinal beam connecting holes 100 opened on the longitudinal plate body 111, which can ensure the structural main body 1 The firmness of the connection with the front longitudinal beam 2 of the nacelle. The specific fixing method may be to use bolts to pass through the longitudinal beam connecting holes 100 and screw them into the threaded holes provided on the end 20 to realize the fastened connection of the cabin front longitudinal beam 2 at the cabin longitudinal beam connecting portion 10 .

如图5并图1所示,在结构主体1前侧的下部设有前防撞梁吸能盒连接孔141。当前防撞梁3和结构主体1之间设有前防撞梁吸能盒30时,可以采用螺栓将前防撞梁吸能盒30紧固于前防撞梁吸能盒连接孔141中。具体来说,可以在机舱纵梁连接部10的上下各开设两个前防撞梁吸能盒连接孔141,在结构主体1上临近前防撞梁吸能盒连接孔141的位置设置一个前防撞梁吸能盒预定位柱142;对应前防撞梁吸能盒预定位柱142,在前防撞梁吸能盒30上设置一个定位孔。As shown in FIG. 5 and FIG. 1 , a connection hole 141 of a front crash beam energy absorbing box is provided at the lower part of the front side of the structural main body 1 . When the front anti-collision beam energy absorbing box 30 is provided between the front anti-collision beam 3 and the structural body 1, the front anti-collision beam energy absorbing box 30 can be fastened in the connecting hole 141 of the front anti-collision beam energy absorbing box by using bolts. Specifically, two front crash beam energy-absorbing box connecting holes 141 may be provided on the upper and lower sides of the nacelle longitudinal beam connecting portion 10 respectively, and a front crash beam energy-absorbing box connecting hole 141 may be provided on the structural main body 1 at a position adjacent to the front crash beam energy-absorbing box connecting hole 141. The pre-positioning column 142 of the anti-collision beam energy-absorbing box; corresponding to the pre-positioning column 142 of the energy-absorbing box of the front anti-collision beam, a positioning hole is provided on the energy-absorbing box 30 of the front anti-collision beam.

当安装前防撞梁吸能盒30时,首选由前防撞梁吸能盒预定位柱142对前防撞梁吸能盒30进行定位,在使用螺栓上紧前防撞梁吸能盒30。上述的设置,不仅便于装配操作,且前防撞梁吸能盒30的位置正好正对着机舱纵梁连接部10和吸能部11,利于来自前防撞梁吸能盒30的小偏置碰撞冲击力径直向着吸能部11传递,有助于车身前端碰撞吸能结构缓冲吸能作用的发挥。When installing the front anti-collision beam energy-absorbing box 30, the front anti-collision beam energy-absorbing box 30 is first positioned by the pre-positioning column 142 of the front anti-collision beam energy-absorbing box, and the front anti-collision beam energy-absorbing box 30 is tightened using bolts. . The above arrangement not only facilitates the assembly operation, but also the position of the front anti-collision beam energy-absorbing box 30 is just opposite to the nacelle longitudinal beam connecting part 10 and the energy-absorbing part 11, which is beneficial to the small offset from the front anti-collision beam energy-absorbing box 30 The impact force of the collision is directly transmitted to the energy absorbing portion 11 , which is helpful for the front end collision energy absorbing structure to play the role of buffering and absorbing energy.

此外,结构主体1顶部设有连接支架15,连接支架15可以设置在结构主体1的前侧或后侧,也可以前侧和后侧均设置。本实施例中,连接支架15包括前连接支架15a和后连接支架15b,用于分别连接机舱锁安装横梁和机舱前上横梁5。同时,在两个连接支架上开设有第一连接孔150,用于通过螺栓等紧固件固装部件。这样,机舱骨架中的机舱前上横梁5和机舱锁安装横梁均可集中地固定在连接支架15上。In addition, the top of the structural main body 1 is provided with a connecting bracket 15, and the connecting bracket 15 can be disposed on the front side or the rear side of the structural main body 1, or can be disposed on both the front side and the rear side. In this embodiment, the connection bracket 15 includes a front connection bracket 15a and a rear connection bracket 15b, which are used for connecting the cabin lock mounting beam and the cabin front upper beam 5 respectively. At the same time, first connection holes 150 are opened on the two connection brackets for fixing the components by means of fasteners such as bolts. In this way, both the upper front beam 5 of the cabin and the installation beam of the cabin lock in the cabin frame can be centrally fixed on the connecting bracket 15 .

同时,靠近顶部,在结构主体1上还设有散热器安装支架16,用于固装散热器。通过在结构主体1顶部设置连接支架15和/或散热器安装支架16,便于车辆机舱中机舱前上横梁5、机舱锁安装横梁、散热器等部件在车身前端碰撞吸能结构上的装配,从而使车身前端碰撞吸能结构可提供多部件的集中连接作用。At the same time, near the top, a radiator mounting bracket 16 is also provided on the structural body 1 for fixing the radiator. By arranging the connecting bracket 15 and/or the radiator mounting bracket 16 on the top of the structural main body 1, it is convenient to assemble the components such as the front upper beam 5, the cabin lock mounting beam, the radiator, etc. Making the front end impact energy absorbing structure of the vehicle body can provide a concentrated connection of multiple parts.

上述的连接座,可以采用锻压件或铸造件,可以采用钢制型材焊接,也可以采用铝型材。优选地,采用铸铝一体铸造成型;这样构造,具有构造工艺成熟和轻量化的特点,且吸能部11的变形溃缩性能良好,有利于车身前端碰撞吸能结构在车身前部遭受小偏置碰撞时缓冲和吸能作用的良好发挥。The above-mentioned connecting seat can be a forging piece or a casting piece, can be welded with a steel profile, and can also be an aluminum profile. Preferably, cast aluminum is used for integral casting; such a structure has the characteristics of mature construction technology and light weight, and the deformation and collapse performance of the energy-absorbing portion 11 is good, which is beneficial to the front-end collision energy-absorbing structure of the vehicle body. It can play a good role in buffering and energy absorption in the event of a collision.

本实施例的连接座,通过铝合金的高溃缩性能,在小偏置碰工况下,实现了前防撞梁3吸能后的二次吸能缓冲,通过铸铝件的筋结构可灵活调整吸能的效果。在整个机舱骨架结构中,该连接座承上启下,上连接机舱前上横梁5、机舱锁安装横梁和散热器,下连接前防撞梁3的前防撞梁吸能盒30、机舱前纵梁2和前副车架4,使整个骨架前部的连接结构紧凑集中并得以简化;高度集成性的特点,也使骨架的装配工序更为精简。The connecting seat of this embodiment realizes the secondary energy absorption buffer after the energy absorption of the front anti-collision beam 3 through the high collapse performance of the aluminum alloy under the condition of small offset collision. Flexible adjustment of energy absorption effect. In the entire skeleton structure of the nacelle, the connecting seat is connected from top to bottom, the upper part is connected to the front upper beam 5 of the nacelle, the nacelle lock installation beam and the radiator, and the lower part is connected to the front anti-collision beam energy-absorbing box 30 of the front anti-collision beam 3 and the front longitudinal beam 2 of the nacelle With the front subframe 4, the connection structure of the front part of the whole frame is compact, concentrated and simplified; the feature of high integration also makes the assembly process of the frame more streamlined.

而且,在本实施例的车身前端碰撞吸能结构设置上述的连接座,将该连接座安装在机舱前纵梁2的前端,与车辆的前防撞梁3连接,通过在结构主体1的外侧设计吸能部11,当前防撞梁3受到来自侧前方的小偏置碰撞时,冲击力传递到结构主体1上后,吸能部11会溃缩变形,以吸收部分的冲击能量,之后,才会把剩余的冲击力传递给机舱前纵梁2,从而使机舱前纵梁2传递到驾驶舱的冲击力减弱,有助于改善车身前部在遭受小偏置碰撞时的缓冲和吸能效果。Furthermore, the above-mentioned connecting seat is provided in the front-end collision energy absorbing structure of the vehicle body of the present embodiment, and the connecting seat is installed on the front end of the front side member 2 of the nacelle, and is connected with the front impact beam 3 of the vehicle. The energy-absorbing portion 11 is designed. When the front anti-collision beam 3 is impacted by a small offset from the side and front, after the impact force is transmitted to the structural body 1, the energy-absorbing portion 11 will collapse and deform to absorb part of the impact energy. The remaining impact force will be transmitted to the front longitudinal beam 2 of the cabin, so that the impact force transmitted by the front longitudinal beam 2 of the cabin to the cockpit will be weakened, which will help to improve the buffering and energy absorption of the front of the vehicle body when it suffers from a small offset collision. Effect.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the within the scope of protection of the present invention.

Claims (10)

1.一种车身前端碰撞吸能结构,其特征在于:包括与两侧机舱前纵梁(2)的前端相连的前防撞梁(3),以及连接在两侧的前轮罩边梁(7)之间的前机舱上横梁(5);其中,1. A front-end collision energy-absorbing structure of a vehicle body, characterized in that: it comprises a front anti-collision beam (3) connected with the front ends of the front longitudinal beams (2) of the nacelle on both sides, and a front wheel house side beam ( 7) between the front cabin upper beam (5); wherein, 所述前防撞梁(3)具有伸至所述机舱前纵梁(2)外侧的伸出段(300);The front anti-collision beam (3) has a projecting section (300) extending to the outside of the front longitudinal beam (2) of the nacelle; 所述前机舱上横梁(5)位于所述前防撞梁(3)的后上方,并向车身前方拱出;The front nacelle upper beam (5) is located behind and above the front anti-collision beam (3), and is arched toward the front of the vehicle body; 所述前轮罩边梁(7)内侧设置有前减震器座(9),并于所述前机舱上横梁(5)和所述前减震器座(9)之间设置有前机舱上横梁吸能盒(50)。A front shock absorber seat (9) is arranged on the inner side of the front wheel house side beam (7), and a front nacelle is arranged between the front nacelle upper beam (5) and the front shock absorber seat (9). Upper beam energy-absorbing box (50). 2.根据权利要求1所述的车身前端碰撞吸能结构,其特征在于:2. The front-end collision energy-absorbing structure of claim 1, wherein: 所述前机舱上横梁(5)的各端与对应侧的所述前轮罩边梁(7)之间可拆卸相连;Each end of the upper beam (5) of the front engine room is detachably connected to the front wheel house side beam (7) on the corresponding side; 所述前机舱上横梁吸能盒(50)可拆卸地连接在所述前机舱上横梁(5)和所述前减震器座(9)之间;The front nacelle upper beam energy-absorbing box (50) is detachably connected between the front nacelle upper beam (5) and the front shock absorber seat (9); 沿指向所述车身前方的方向,各侧的所述前机舱上横梁吸能盒(50)均为外倾布置的倾斜状。In the direction pointing to the front of the vehicle body, the upper beam energy-absorbing boxes (50) of the front nacelle on each side are inclined outwardly arranged. 3.根据权利要求2所述的车身前端碰撞吸能结构,其特征在于:3. The front-end collision energy-absorbing structure of claim 2, wherein: 所述前机舱上横梁(5)的各端分别通过上横梁连接板(51)可拆卸连接于所述前轮罩边梁(7)上;Each end of the front nacelle upper beam (5) is detachably connected to the front wheel house side beam (7) through the upper beam connecting plate (51); 所述前减震器座(9)侧部设有连接台(90);A connecting table (90) is provided on the side of the front shock absorber seat (9); 所述前机舱上横梁吸能盒(50)的一端连接于所述连接台(90)上;One end of the upper beam energy-absorbing box (50) of the front nacelle is connected to the connecting platform (90); 所述前机舱上横梁吸能盒(50)的另一端通过连接板(500)连接于所述前机舱上横梁(5)上。The other end of the upper beam energy-absorbing box (50) of the front engine room is connected to the upper beam (5) of the front engine room through a connecting plate (500). 4.根据权利要求1所述的车身前端碰撞吸能结构,其特征在于:4. The front-end collision energy-absorbing structure of claim 1, wherein: 所述前机舱上横梁吸能盒(50)为由若干板体(501)交织相连而成的网格状。The upper beam energy-absorbing box (50) of the front nacelle is in a grid shape formed by interlacing and connecting a plurality of plate bodies (501). 5.根据权利要求1所述的车身前端碰撞吸能结构,其特征在于:5. The front-end collision energy-absorbing structure of claim 1, wherein: 所述前机舱上横梁(5)采用管梁;The upper beam (5) of the front engine room adopts a pipe beam; 沿向车身后方的方向,所述前机舱上横梁(5)的两侧与所述前轮罩边梁(7)连接的两端均以逐渐升高的趋势设置。In the direction toward the rear of the vehicle body, both sides of the front nacelle upper cross member (5) connected with the front wheel house side member (7) are both arranged in a gradually rising trend. 6.根据权利要求1至5中任一项所述的车身前端碰撞吸能结构,其特征在于:6. The front-end collision energy-absorbing structure according to any one of claims 1 to 5, wherein: 在各所述机舱前纵梁(2)的前端分别连接有连接座;A connecting seat is respectively connected to the front end of each of the front longitudinal beams (2) of the nacelle; 所述前防撞梁(3)通过所述连接座与所述机舱前纵梁(2)相连;以及,The front anti-collision beam (3) is connected with the front longitudinal beam (2) of the nacelle through the connecting seat; and, 所述连接座后侧的下部具有吸能部(11);The lower part of the rear side of the connecting seat is provided with an energy absorbing part (11); 所述吸能部(11)位于所述机舱前纵梁(2)的外侧,并向所述连接座后方凸出设置;The energy absorbing part (11) is located on the outer side of the front longitudinal beam (2) of the nacelle, and is arranged protruding toward the rear of the connecting seat; 沿车身长度方向,所述吸能部(11)位于所述伸出段(300)与所述前机舱上横梁吸能盒(50)之间。Along the length direction of the vehicle body, the energy absorbing portion (11) is located between the protruding section (300) and the upper beam energy absorbing box (50) of the front nacelle. 7.根据权利要求6所述的车身前端碰撞吸能结构,其特征在于:7. The front-end collision energy-absorbing structure of claim 6, wherein: 沿至所述机舱前纵梁(2)的方向,所述吸能部(11)的凸出高度逐渐增大。Along the direction to the front longitudinal beam (2) of the nacelle, the protruding height of the energy absorbing portion (11) increases gradually. 8.根据权利要求6所述的车身前端碰撞吸能结构,其特征在于:8. The front-end collision energy-absorbing structure of claim 6, wherein: 所述连接座包括结构主体(1);The connecting seat includes a structural body (1); 所述机舱前纵梁(2)和所述前防撞梁(3)连接在所述结构主体(1)的两侧;The cabin front longitudinal beam (2) and the front anti-collision beam (3) are connected on both sides of the structural main body (1); 所述吸能部(11)一侧与所述机舱前纵梁(2)固定相连。One side of the energy absorbing portion (11) is fixedly connected to the front longitudinal beam (2) of the nacelle. 9.根据权利要求8所述的车身前端碰撞吸能结构,其特征在于:9. The front-end collision energy-absorbing structure of claim 8, wherein: 所述前机舱上横梁(5)与所述结构主体(1)的顶部相连。The upper beam (5) of the front nacelle is connected to the top of the structural main body (1). 10.根据权利要求6所述的车身前端碰撞吸能结构,其特征在于:10. The front-end collision energy-absorbing structure of claim 6, wherein: 所述前防撞梁(3)通过前防撞梁吸能盒(30)连接在所述连接座上。The front anti-collision beam (3) is connected to the connecting seat through a front anti-collision beam energy-absorbing box (30).
CN202121904238.9U 2021-08-13 2021-08-13 Vehicle body front end collision energy-absorbing structure Active CN215883806U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115158480A (en) * 2022-06-29 2022-10-11 重庆长安汽车股份有限公司 Automobile body steel-aluminum alloy front structure and automobile
WO2023016123A1 (en) * 2021-08-13 2023-02-16 长城汽车股份有限公司 Lower vehicle body front structure and vehicle
CN116834845A (en) * 2023-06-21 2023-10-03 重庆长安汽车股份有限公司 Front end structure of vehicle body and vehicle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023016123A1 (en) * 2021-08-13 2023-02-16 长城汽车股份有限公司 Lower vehicle body front structure and vehicle
CN115158480A (en) * 2022-06-29 2022-10-11 重庆长安汽车股份有限公司 Automobile body steel-aluminum alloy front structure and automobile
CN115158480B (en) * 2022-06-29 2024-02-06 重庆长安汽车股份有限公司 Automobile body steel aluminum alloy front structure and vehicle
CN116834845A (en) * 2023-06-21 2023-10-03 重庆长安汽车股份有限公司 Front end structure of vehicle body and vehicle

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