Automatic roll-changing film preparation device
Technical Field
The utility model relates to the field of battery core film pasting equipment, in particular to an automatic roll changing film preparing device.
Background
In the manufacturing process of electric core, need carry out the pad pasting to the surface of electric core, a surface for protecting electric core, when the pad pasting, the film that needs to be provided on the membrane device will be cut off according to certain length, the film after will cutting off is pasted on electric core, on present membrane device of being equipped with, after the film is used up, need shut down and change new film material book, just can start production again after the change is accomplished, can increase the stand-by time of equipment undoubtedly when changing film material book, be unfavorable for production efficiency's improvement, therefore, it is necessary to make an automatic roll change and prepare membrane device, can hold two rolls of film material book simultaneously, after one of them volume film is used up, can produce for another roll of film by automatic change, need not to stop machine and change, less equipment stand-by time and improvement production efficiency.
SUMMERY OF THE UTILITY MODEL
The object of the present invention is to provide an automatic roll change film preparation device to solve the problems mentioned in the background art.
In order to achieve the above purpose, the utility model provides the following technical scheme:
an automatic roll changing film preparing device is used for providing a film on a film roll for a subsequent process, and comprises a rack, a first discharging component, a second discharging component, a first splicing component, a second splicing component, a cutting component, a third traction roller and a discharging roller, wherein the first discharging component, the second discharging component, the first splicing component, the second splicing component, the third traction roller, the third splicing component, the discharging roller, the third traction roller and the discharging roller are arranged on the rack in a rotating mode, the films on the first discharging component and the second discharging component are sequentially wound on the third traction roller and the discharging roller, the first splicing component comprises a first air cylinder and a first adsorption part, the first air cylinder is fixed on the rack and corresponds to the left side between the cutting component and the third traction roller, the first adsorption part is fixed at the power output end of the first air cylinder, the second splicing assembly comprises a second cylinder and a second adsorption component, the second cylinder is fixed on the rack and corresponds to the right side between the cutting assembly and the third traction roller, the second adsorption component is fixed at the power output end of the second cylinder, and the second adsorption component corresponds to the first adsorption component.
Further description of the utility model: first blowing subassembly includes first rotary driving subassembly, first blowing roller and the first roller that pulls, and first rotary driving subassembly is fixed in the frame, and the power take off end at first rotary driving subassembly is fixed to first blowing roller, and first roller that pulls is rotationally installed in the frame and is corresponded between first blowing roller and cutting assembly.
Further description of the utility model: the second blowing subassembly includes that second rotary driving subassembly, second blowing roller and second pull the roller, and the second rotary driving subassembly is fixed in the frame, and the power take off end at the second rotary driving subassembly is fixed to the second blowing roller, and the second pulls the roller and rotationally installs in the frame and correspond between second blowing roller and cutting assembly.
Further description of the utility model: the cutting assembly comprises a third cylinder, a first sliding table, a first sliding block and a cutter, the third cylinder and the first sliding table are fixed on the frame, the first sliding block is fixed at the power output end of the third cylinder and is in sliding connection with the first sliding table, the third cylinder drives the first sliding block to move in the front-back direction, and the cutter is fixed on the first sliding block and corresponds to the upper portion between the first splicing assembly and the second splicing assembly.
Further description of the utility model: still include the buffer memory subassembly, the buffer memory subassembly includes that second slip table, second slider, fourth pull roller and fifth pull the roller, and the fifth pulls the roller rotationally to install in the frame and corresponds and pull between roller and the discharge roller at the third, and the second slip table is vertical to be fixed in the frame and corresponds and pull the roller with the fifth below between the roller, second slider and second slip table sliding connection, and the fourth pulls the roller rotationally to install on the second slider.
The utility model has the beneficial effects that: carry out the pay-off to the film through setting up first blowing subassembly and second blowing subassembly, when one of them a set of film is about to use up, through first concatenation subassembly and second concatenation subassembly with the head end of another group film and the film end-to-end connection that is about to use up to cut off by the film that cutting assembly will be about to use up, thereby launch another roll of film and produce, need not the change of shutting down, less equipment stand-by time and improvement production efficiency.
Drawings
FIG. 1 is an overall block diagram of the present invention;
FIG. 2 is an overall block diagram of the present invention from perspective A in FIG. 1;
FIG. 3 is a front view of the present invention;
FIG. 4 is a partial enlarged view of the location B in FIG. 3;
description of reference numerals:
1. a frame; 2. a first discharging assembly; 21. a first rotary drive assembly; 22. a first discharge roller;
23. a first traction roller; 3. a second discharging component; 31. a second rotary drive assembly; 32. a second discharge roller; 33. a second traction roller; 4. a first splice assembly; 41. a first cylinder; 42. a first adsorption member; 5. a second splice assembly; 51. a second cylinder; 52. a second adsorption member; 6. cutting the assembly; 61. a third cylinder; 62. a first sliding table; 63. a first slider; 64. a cutter; 7. a third traction roller; 8. discharging the roller; 9. a cache component; 91. a second sliding table; 92. a second slider; 93. a fourth traction roller; 94. and a fifth traction roller.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
as shown in fig. 1 to 4, an automatic roll changing film preparing device for providing a film on a film roll for a subsequent process comprises a frame 1, and a first discharging component 2, a second discharging component 3, a first splicing component 4, a second splicing component 5, a cutting component 6, a third traction roller 7 and a discharging roller 8 which are arranged on the frame 1, wherein the first discharging component 2 and the second discharging component 3 are arranged at the left and right sides of the cutting component 6, the third traction roller 7 is rotatably arranged on the frame 1 and corresponds to the lower part of the cutting component 6, the discharging roller 8 is rotatably arranged at the outer side of the frame 1, the films on the first discharging component 2 and the second discharging component 3 are sequentially wound on the third traction roller 7 and the discharging roller 8, the first splicing component 4 comprises a first air cylinder 41 and a first adsorption component 42, the first air cylinder 41 is fixed on the frame 1 and corresponds to the left side between the cutting component 6 and the third traction roller 7, the first adsorption component 42 is fixed at the power output end of the first air cylinder 41, the second splicing assembly 5 comprises a second air cylinder 51 and a second adsorption component 52, the second air cylinder 51 is fixed on the frame 1 and corresponds to the right side between the cutting assembly 6 and the third traction roller 7, the second adsorption component 52 is fixed at the power output end of the second air cylinder 51, and the second adsorption component 52 corresponds to the first adsorption component 42.
First blowing subassembly 2 includes first rotation driving assembly 21, first blowing roller 22 and first roller 23 that pulls, and first rotation driving assembly 21 is fixed in frame 1, and first blowing roller 22 is fixed at the power take off end of first rotation driving assembly 21, and first roller 23 that pulls is rotationally installed in frame 1 and is corresponded between first blowing roller 22 and cutting assembly 6.
The second discharging assembly 3 comprises a second rotary driving assembly 31, a second discharging roller 32 and a second traction roller 33, the second rotary driving assembly 31 is fixed on the frame 1, the second discharging roller 32 is fixed at the power output end of the second rotary driving assembly 31, and the second traction roller 33 is rotatably installed on the frame 1 and corresponds to the position between the second discharging roller 32 and the cutting assembly 6.
The film material roll is sleeved on the first discharging roller 22, the first rotary driving assembly 21 drives the first discharging roller 22 to rotate, so that the film material roll is discharged, the film sequentially bypasses the third traction roller 7 and the discharging roller 8 after bypassing the first traction roller 23, the principle of the second discharging assembly 3 is the same as that of the first discharging assembly 2, when the film of the first discharging assembly 2 is about to run out, the second adsorption assembly adsorbs the head end of the film on the second discharging assembly 3, then the first cylinder 41 and the second cylinder 51 drive the first adsorption component 42 and the second adsorption component 52 to be closed, so that the head end of the film on the second discharging assembly 3 is bonded with the film on the first discharging assembly 2, then the cutting assembly 6 cuts off the film on the first discharging assembly 2, the second adsorption component 52 does not adsorb the film any more, then the first cylinder 41 and the second cylinder 51 reset, then change to second blowing subassembly 3 and carry out the blowing, at this moment, operating personnel can roll up the remaining film material on the first blowing subassembly 2 and take out, and change new material and roll up and drag the head end of new material to first absorption part 42 department, when making automatic switch roll up, first absorption part 42 can adsorb the head end that the film material was rolled up, same principle, second blowing subassembly 3 switches into first blowing subassembly 2 and carries out the blowing, adopt the same mode, the switching process need not the shut down and waits, the efficiency of production has been improved.
Cutting assembly 6 includes third cylinder 61, first slip table 62, first slider 63 and cutter 64, third cylinder 61 and first slip table 62 are fixed in frame 1, first slider 63 is fixed at the power take off end of third cylinder 61 and with first slip table 62 sliding connection, third cylinder 61 drives first slider 63 and moves along the fore-and-aft direction, cutter 64 is fixed on first slider 63 and corresponds the top between first concatenation subassembly 4 and second concatenation subassembly 5, when needs cut the film, first slider 63 of third cylinder 61 drive moves forward, thereby drive cutter 64 cuts off the film, it withdraws to cut off the rear side to cut off back cutter 64.
This design still includes buffer memory subassembly 9, buffer memory subassembly 9 includes second slip table 91, second slider 92, fourth pulls roller 93 and fifth traction roller 94, fifth traction roller 94 rotationally installs in frame 1 and corresponds between third traction roller 7 and discharge roller 8, second slip table 91 is vertical to be fixed in frame 1 and corresponds the below between third traction roller 7 and fifth traction roller 94, second slider 92 and second slip table 91 sliding connection, fourth traction roller 93 rotationally installs on second slider 92, increase buffer memory subassembly 9 back, the film is around third traction roller 7 back, earlier in proper order around fourth traction roller 93 and fifth traction roller 94, later around discharge roller 8 again, second slider 92 can go up and down along second slip table 91, the blowing speed and the opportunity of equipment according to second slider 92 position control film.
The working principle of the embodiment is as follows:
the film material roll is sleeved on the first discharging roller 22, the first rotary driving assembly 21 drives the first discharging roller 22 to rotate, so as to discharge the film material roll, when the film of the first discharging assembly 2 is about to run out, the second adsorption assembly adsorbs the head end of the film on the second discharging assembly 3, then the first air cylinder 41 and the second air cylinder 51 drive the first adsorption component 42 and the second adsorption component 52 to close, so that the head end of the film on the second discharging assembly 3 is bonded with the film on the first discharging assembly 2, then the cutting assembly 6 cuts the film on the first discharging assembly 2, the second adsorption component 52 does not adsorb the film any more, then the first air cylinder 41 and the second air cylinder 51 reset, the second discharging assembly 3 is changed to discharge, at the moment, an operator can take out the residual film on the first discharging assembly 2, replace the new film and pull the head end of the new material roll to the first adsorption component 42, when the automatic switching material roll is made, the first adsorption component 42 can adsorb the head end of the film material roll, the switching process does not need to be stopped for waiting, and the production efficiency is improved.
The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.