CN215697025U - Integrative continuous production device of traffic smallclothes - Google Patents
Integrative continuous production device of traffic smallclothes Download PDFInfo
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- CN215697025U CN215697025U CN202120539142.0U CN202120539142U CN215697025U CN 215697025 U CN215697025 U CN 215697025U CN 202120539142 U CN202120539142 U CN 202120539142U CN 215697025 U CN215697025 U CN 215697025U
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- 238000010924 continuous production Methods 0.000 title claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 238000005452 bending Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 12
- 239000007787 solid Substances 0.000 claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 238000004080 punching Methods 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model discloses a traffic small part integrated continuous production device which comprises a stamping and cutting machine, wherein a material plate moving mechanism is arranged on one side of the stamping and cutting machine, and an integrated bending mechanism is arranged at the upper end of the material plate moving mechanism. The utility model has the advantages that a large amount of labor can be saved through the action of the material plate moving mechanism and the integrated bending mechanism, the production quality is improved, the production efficiency is greatly improved, and the labor intensity of workers is reduced.
Description
Technical Field
The utility model relates to the technical field of anti-blocking block production, in particular to an integrated continuous production device for small traffic parts.
Background
At present, the three-wave anti-blocking block is produced by adopting bending and welding processes, the process is long, the traditional operation mode is that the three-wave anti-blocking block is produced by a large amount of manual operations, repeated bending is needed, a plurality of workers are needed to operate simultaneously, the production efficiency is low, the product size is unstable, and the product quality is uneven; the workpiece needs to be moved frequently, the labor amount is large, and the manufacturing cost is high.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects, the utility model provides an integrated continuous production device for small traffic parts, which solves the problems.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a traffic small part integrated continuous production device comprises a stamping and cutting machine, wherein a material plate moving mechanism is arranged on one side of the stamping and cutting machine, and an integrated bending mechanism is arranged at the upper end of the material plate moving mechanism;
the material plate moving mechanism comprises two guide rollers on the side surface of the stamping and cutting machine, the other end of the stamping and cutting machine is provided with a workbench, the upper surface of the workbench is provided with a rectangular groove, the lower end of the rectangular groove is provided with a rotating roller, one end of the rotating roller is provided with a worm wheel, the side surface of the workbench is provided with a first bearing, the inner ring of the first bearing is provided with a worm meshed with the worm wheel, the side surface of the workbench is provided with a rotating motor, and the rotating end of the rotating motor is fixedly connected with the worm;
integrative mechanism of bending includes the solid curb plate of workstation upper surface one side, solid curb plate side surface mounting has the hexagon die block, horizontal hydraulic cylinder is installed to solid curb plate both sides, the chamfer piece is installed to the flexible end of horizontal hydraulic cylinder, pneumatic cylinder one is installed to solid curb plate upper end, template one is installed to the flexible end of pneumatic cylinder one, workstation upper surface center department opens there is T type groove, pneumatic cylinder two is installed to T type groove lower extreme, template two is installed to the flexible end of pneumatic cylinder two, open on the solid curb plate side surface has the rectangle through-hole, solid curb plate side surface mounting has the rectangle support, pneumatic cylinder three is installed to rectangle support one end, the rectangle pole is installed to the flexible end of pneumatic cylinder three, the rectangle pole is corresponding with the position of rectangle through-hole.
Furthermore, a plate support is arranged on one side of the punching and cutting machine, and a steel plate is arranged at the upper end of the plate support.
Furthermore, an arc-shaped opening is formed in one side of the hexagonal bottom die.
Furthermore, an arc-shaped block is installed at one telescopic end of the hydraulic cylinder, and the arc-shaped block corresponds to the arc-shaped opening.
Furthermore, a limiting block is installed at one end of the upper surface of the workbench, and an automatic welding machine is installed at the upper end of the solid side plate.
The utility model has the beneficial effects that: a large amount of labor can be saved through the action of the material plate moving mechanism and the integrated bending mechanism, so that the production quality is improved, and the production efficiency is greatly improved; the labor intensity of workers is reduced.
Drawings
FIG. 1 is a schematic structural diagram of an integrated continuous production device for small traffic parts according to the present invention;
FIG. 2 is a schematic view of an integral bending mechanism;
FIG. 3 is a schematic view of a rectangular stent;
FIG. 4 is a schematic view of a turning roll;
in the figure, 1, a punching and cutting machine; 2. a guide roller; 3. a work table; 4. a rectangular groove; 5. a rotating roller; 6. a worm gear; 7. a first bearing; 8. a worm; 9. a rotating electric machine; 10. a solid side plate; 11. a hexagonal bottom die; 12. a horizontal hydraulic cylinder; 13. chamfering blocks; 14. a first hydraulic cylinder; 15. a first template; 16. a T-shaped groove; 17. a second hydraulic cylinder; 18. a second template; 19. a rectangular through hole; 20. a rectangular bracket; 21. a hydraulic cylinder III; 22. a rectangular bar; 23. a plate support; 24. a steel plate; 25. an arc-shaped block; 26. a limiting block; 27. an automatic welding machine; 28. an arc-shaped opening.
Detailed Description
The utility model is described in detail with reference to the accompanying drawings, and as shown in fig. 1-4, the integrated continuous production device for small traffic parts comprises a stamping and cutting machine 1, wherein a material plate moving mechanism is arranged on one side of the stamping and cutting machine 1, and an integrated bending mechanism is arranged at the upper end of the material plate moving mechanism;
the material plate moving mechanism comprises two guide rollers 2 on the side surface of the stamping and cutting machine 1, the other end of the stamping and cutting machine 1 is provided with a workbench 3, the upper surface of the workbench 3 is provided with a rectangular groove 4, the lower end of the rectangular groove 4 is provided with a rotating roller 5, one end of the rotating roller 5 is provided with a worm wheel 6, the side surface of the workbench 3 is provided with a bearing I7, the inner ring of the bearing I7 is provided with a worm 8 meshed with the worm wheel 6, the side surface of the workbench 3 is provided with a rotating motor 9, and the rotating end of the rotating motor 9 is fixedly connected with the worm 8;
integrative mechanism of bending includes solid curb plate 10 of 3 upper surface one sides of workstation, solid curb plate 10 side surface mounting has hexagon die block 11, horizontal hydraulic cylinder 12 is installed to solid curb plate 10 both sides, chamfer piece 13 is installed to the flexible end of horizontal hydraulic cylinder 12, pneumatic cylinder 14 is installed to solid curb plate 10 upper end, template 15 is installed to the flexible end of pneumatic cylinder 14, 3 upper surface center departments of workstation have T type groove 16, pneumatic cylinder two 17 is installed to T type groove 16 lower extreme, template two 18 is installed to the flexible end of pneumatic cylinder two 17, solid curb plate 10 side surface is opened has rectangle through-hole 19, solid curb plate 10 side surface mounting has rectangle support 20, pneumatic cylinder three 21 is installed to rectangle support 20 one end, rectangle pole 22 is installed to the flexible end of pneumatic cylinder three 21, rectangle pole 22 corresponds with the position of rectangle through-hole 19.
One side of the punching and cutting machine 1 is provided with a plate bracket 23, and the upper end of the plate bracket 23 is provided with a steel plate 24.
An arc-shaped opening 28 is formed in one side of the hexagonal bottom die 11.
An arc-shaped block 25 is installed at the telescopic end of the first hydraulic cylinder 14, and the position of the arc-shaped block 25 corresponds to the position of the arc-shaped opening 28.
In the embodiment, the electric equipment of the equipment is controlled by an external controller, and the guide roll 2 has independent power and can clamp the steel plate 24 and drive the steel plate 24 to the right side; placing a coiled steel plate 24 at the upper end of the plate bracket 23 by a special tool, then manually pulling out one end of the steel plate 24, penetrating one end of the steel plate 24 through the guide roller 2, and after the guide roller 2 rotates for a certain number of turns, the punching and cutting machine 1 works and cuts off the steel plate 24; then the controller controls the rotating motor 9 to rotate, the rotating motor 9 rotates to drive the worm 8 to rotate, the worm 8 rotates to drive the worm wheel 6 to rotate simultaneously, the worm wheel 6 drives the rotating roller 5 to rotate, the rotating roller 5 conveys the cut steel plate 24 to one end of the limiting block 26 until one end of the steel plate 24 contacts the limiting block 26, at the moment, the rotating motor 9 stops rotating, and the position of the limiting block 26 can be adjusted according to the working condition;
then the controller controls the second hydraulic cylinder 17 to extend, the second hydraulic cylinder 17 extends to drive the second template 18 to jack up the steel plate 24, and when the second template 18 and the hexagonal bottom die 11 are matched, as shown in fig. 2, the steel plate 24 is bent for the first time; then the controller controls the horizontal hydraulic cylinder 12 to extend, the extension of the horizontal hydraulic cylinder 12 drives the chamfering block 13 to move to one side of the hexagonal bottom die 11, meanwhile, the chamfering block 13 and the hexagonal bottom die 11 are matched, and at the moment, the steel plate 24 is bent for the second time; then the controller controls the first hydraulic cylinder 14 to extend, the first hydraulic cylinder 14 drives the first template 15 to move towards the hexagonal bottom die 11 and to be matched with the hexagonal bottom die, bending operation is completed, one side of a finished product can have a radian under the action of the arc-shaped blocks 25 and the arc-shaped openings 28, and the finished product is convenient to install and use; then controlling an automatic welding machine 27 to weld the steel plate 24, so that the steel plate 24 forms a closed ring;
and finally, the first hydraulic cylinder 14, the horizontal hydraulic cylinder 12 and the second hydraulic cylinder 17 are shortened and reset at the same time, the third hydraulic cylinder 21 is extended, and the third hydraulic cylinder 21 drives the rectangular rod 22 to push the formed steel plate 24 through the rectangular through hole 19, so that the formed steel plate 24 falls off from the hexagonal bottom die 11, and the production is completed.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (5)
1. A traffic small part integrated continuous production device comprises a stamping and cutting machine (1) and is characterized in that a material plate moving mechanism is arranged on one side of the stamping and cutting machine (1), and an integrated bending mechanism is arranged at the upper end of the material plate moving mechanism;
the flitch moving mechanism comprises guide rollers (2) on the side surface of a stamping and cutting machine (1), two guide rollers (2) are arranged, a workbench (3) is arranged at the other end of the stamping and cutting machine (1), a rectangular groove (4) is formed in the upper surface of the workbench (3), a rotating roller (5) is installed at the lower end of the rectangular groove (4), a worm wheel (6) is installed at one end of the rotating roller (5), a first bearing (7) is installed on the side surface of the workbench (3), a worm (8) meshed with the worm wheel (6) is installed on the inner ring of the first bearing (7), a rotating motor (9) is installed on the side surface of the workbench (3), and the rotating end of the rotating motor (9) is fixedly connected with the worm (8);
the integral bending mechanism comprises a solid side plate (10) on one side of the upper surface of a workbench (3), a hexagonal bottom die (11) is installed on the side surface of the solid side plate (10), horizontal hydraulic cylinders (12) are installed on two sides of the solid side plate (10), a chamfering block (13) is installed at the telescopic ends of the horizontal hydraulic cylinders (12), a first hydraulic cylinder (14) is installed at the upper end of the solid side plate (10), a first template (15) is installed at the telescopic ends of the first hydraulic cylinder (14), a T-shaped groove (16) is formed in the center of the upper surface of the workbench (3), a second hydraulic cylinder (17) is installed at the lower end of the T-shaped groove (16), a second template (18) is installed at the telescopic ends of the second hydraulic cylinder (17), a rectangular through hole (19) is formed in the side surface of the solid side plate (10), a rectangular support (20) is installed on the side surface of the solid side plate (10), a third hydraulic cylinder (21) is installed at one end of the rectangular support (22), the rectangular rod (22) corresponds to the position of the rectangular through hole (19).
2. The integrated continuous production device of traffic small parts according to claim 1, characterized in that a plate bracket (23) is arranged on one side of the punching and cutting machine (1), and a steel plate (24) is arranged at the upper end of the plate bracket (23).
3. The integrated continuous production device of traffic small parts according to claim 1, wherein one side of the hexagonal bottom mold (11) is provided with an arc-shaped opening (28).
4. The integrated continuous production device of the traffic small parts according to claim 1, characterized in that the telescopic end of the first hydraulic cylinder (14) is provided with an arc-shaped block (25), and the arc-shaped block (25) corresponds to the position of the arc-shaped opening (28).
5. The integrated continuous production device for the small traffic parts as claimed in claim 1, wherein a limiting block (26) is arranged at one end of the upper surface of the workbench (3), and an automatic welding machine (27) is arranged at the upper end of the solid side plate (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120539142.0U CN215697025U (en) | 2021-03-16 | 2021-03-16 | Integrative continuous production device of traffic smallclothes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120539142.0U CN215697025U (en) | 2021-03-16 | 2021-03-16 | Integrative continuous production device of traffic smallclothes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215697025U true CN215697025U (en) | 2022-02-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120539142.0U Active CN215697025U (en) | 2021-03-16 | 2021-03-16 | Integrative continuous production device of traffic smallclothes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215697025U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114951380A (en) * | 2022-07-28 | 2022-08-30 | 江苏兴锻智能装备科技有限公司 | Square tube stand column block-proof processing machine tool for traffic highway engineering |
| CN115532899A (en) * | 2022-11-24 | 2022-12-30 | 江苏华裕交通集团有限公司 | A bending machine for signal pole production |
-
2021
- 2021-03-16 CN CN202120539142.0U patent/CN215697025U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114951380A (en) * | 2022-07-28 | 2022-08-30 | 江苏兴锻智能装备科技有限公司 | Square tube stand column block-proof processing machine tool for traffic highway engineering |
| CN115532899A (en) * | 2022-11-24 | 2022-12-30 | 江苏华裕交通集团有限公司 | A bending machine for signal pole production |
| CN115532899B (en) * | 2022-11-24 | 2023-03-10 | 江苏华裕交通集团有限公司 | A bending machine for signal pole production |
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Address after: 057150 east of Jianshe Road, equipment manufacturing area, Yongnian Industrial Park, Handan City, Hebei Province, north of yongyang Street Patentee after: Hebei Tianchuang New Material Technology Co.,Ltd. Address before: 057150 east of Jianshe Road, equipment manufacturing area, Yongnian Industrial Park, Handan City, Hebei Province, north of yongyang Street Patentee before: HEBEI TIANCHUANG PIPE INDUSTRY CO.,LTD. |