CN215684512U

CN215684512U - Soft thick liquids sandwich biscuit apparatus for producing

Info

Publication number: CN215684512U
Application number: CN202120062526.8U
Authority: CN
Inventors: 王云峰
Original assignee: Xinxiang City Yu Ji Food Machinery Co ltd
Current assignee: Xinxiang City Yu Ji Food Machinery Co ltd
Priority date: 2021-01-11
Filing date: 2021-01-11
Publication date: 2022-02-01
Anticipated expiration: 2031-01-11

Abstract

The utility model relates to a soft slurry sandwich biscuit production device which comprises a soft slurry feeder, wherein the soft slurry feeder comprises a feeding hopper, a feeding roller and a feeding roller wrapper wrapping device; wherein, throw the material roller and be cylinder type roll body structure, its roll body outside evenly sets up a plurality of feed bins, and the dog-house cladding of feeding hopper throws the partly of material roller periphery, and the one end of throwing the material roller cladding device is adjoined with one side of feeding hopper cladding feeding roller direction of rotation, and the other end is close to the vertical axis lower extreme point of feeding roller cross section and is less than the radian between two adjacent feed bins in the feeding roller outside with this lower extreme point interval radian. The utility model can produce sandwich biscuits with the filling completely wrapped by the fabric, provides sandwich biscuit products which do not exist in the market, and can realize continuous production of the products.

Description

Soft thick liquids sandwich biscuit apparatus for producing

Technical Field

The utility model relates to the technical field of food machinery equipment, in particular to a soft slurry sandwich biscuit production device.

Background

The sandwich biscuit is daily leisure food for people, the existing sandwich biscuit is mainly formed by sandwiching a sandwich between two layers of biscuits, and the sandwich is completely covered by the upper and lower layers of biscuits to form a biscuit product similar to steamed stuffed buns and dumplings.

SUMMERY OF THE UTILITY MODEL

In order to solve the defects of the prior art, the utility model provides a soft slurry sandwich biscuit production device which comprises a dough strip cutter device, a soft slurry feeder, a folding mechanism and a rolling die mechanism, wherein the dough strip cutter device is used for cutting a dough strip into a plurality of long dough strips with preset widths, the soft slurry feeder is used for uniformly providing sandwich filling materials on the dough strip, the folding mechanism is used for inwards wrapping two edges of the dough strip which is filled with the sandwich filling materials, and the rolling die mechanism is used for sequentially rolling and cutting the wrapped dough strips to obtain the formed biscuit

The soft slurry feeding machine comprises a feeding roller, the feeding roller is of a cylindrical structure, the cylindrical structure sequentially comprises a filling pipe, an inner core and an outer core from inside to outside, slurry pumped by a material pump is placed in the filling pipe, the inner core and the outer core are annular rings sequentially arranged around the filling pipe, a plurality of first discharge holes are uniformly formed in the inner core, a plurality of second discharge holes are uniformly formed in the outer core, and the second discharge holes in the outer core are periodically aligned with the first discharge holes in the inner core through rotation of the outer core relative to the inner core, so that the slurry is periodically provided.

The soft slurry sandwich biscuit production device further comprises a roller cutting die mechanism which is arranged behind the soft slurry feeding machine and used for sequentially cutting the flour tapes coated with the soft slurry in a roller manner to obtain the formed biscuits.

Wherein, roll cutting die mechanism includes that at least one set of roll cuts the mould.

Wherein, the soft pulp sandwich biscuit production device also comprises a centering mechanism; the automatic cutting device is used for adjusting the position of the roller cutting die for cutting the flour belt when the production line is used at the beginning, and ensures that the cutting position of the roller cutting die corresponds to the sandwich position on the flour belt.

The centering mechanism comprises a centering rod, a centering gear and a roll cutting die adjusting gear, the centering gear is fixedly arranged on the centering rod, the centering gear and the roll cutting die adjusting gear are connected through a same chain, the roll cutting die adjusting gear is in power connection with the roll cutting die, the centering gear is changed in position through the up-and-down movement of the centering rod, the roll cutting die adjusting gear is driven to rotate, and the cutting position of the roll cutting die is adjusted.

The folding mechanism comprises a plurality of groups of folding devices, two adjacent groups of folding devices form a folding track, the folding devices comprise folding pieces which are symmetrically arranged, each folding piece is fixedly connected with one end, entering into the folding track, of a surface strip, the distance between the adjacent folding pieces of the adjacent folding devices is gradually reduced along the direction, entering into the folding track, of the folding pieces, the folding pieces face the direction of the folding track, and the edges of the folding pieces are gradually rolled inwards the folding track.

The soft slurry sandwich biscuit production device provided by the utility model can produce sandwich biscuits with fillings completely wrapped by the fabric, provides sandwich biscuit products which do not exist in the market, and can realize continuous production of the products.

Drawings

FIG. 1: the utility model discloses a schematic structural diagram of a soft slurry sandwich biscuit production device.

FIG. 2: the detailed enlarged schematic view of part of the soft slurry sandwich biscuit production device of the utility model.

FIG. 3: the utility model relates to a top view of a soft slurry sandwich biscuit production device.

FIG. 4: the utility model relates to a top view of a feeding roller and a top view of a fed flour strip.

FIG. 5: the structure of the flour strip after being folded by the edge folding device is shown schematically.

FIG. 6: the structure schematic diagram of the flour belt after being rolled and cut by the rolling and cutting die mechanism.

FIG. 7: the utility model discloses a structural schematic diagram of a flanging device.

Description of the reference numerals

10-conveying belt, 20-noodle belt cutter device;

30-soft slurry feeding machine, 31-feeding roller, 311-stuffing tube, 312-inner core, 313-outer core, 314-first discharging hole, 315-second discharging hole, 316/316A/316B-discharging nozzle, 317-feeding section, 32-hopper and 33-material pump;

40-edge folding mechanism, 41-edge folding device, 42-edge folding rail and 43-folding piece;

50-roll cutting die mechanism and 51-roll cutting die;

60-a centering mechanism, 61-a centering rod, 62-a centering gear, 63-a roll cutting die adjusting gear and 64-a power motor;

70-side tape, 71-paste, 72-bend line, 73-scrap.

Detailed Description

In order to further understand the technical scheme and the advantages of the present invention, the following detailed description of the technical scheme and the advantages thereof is provided in conjunction with the accompanying drawings.

Fig. 1 is a schematic structural diagram of a soft slurry sandwich biscuit production device provided by the utility model, and as shown in fig. 1, the soft slurry sandwich biscuit production device provided by the utility model comprises a conveyor belt 10, a dough belt cutter device 20, a soft slurry feeder 30, a folding mechanism 40, a roll cutting die mechanism 50 and a centering mechanism 60; the conveyor belt 10 transports the flour strip forwards through uniform operation, the flour strip sequentially passes through the flour strip cutter device 20, the soft slurry feeder 30 and the edge folding mechanism 40, the flour strip cutter device 20 cuts the flour strip into a plurality of long flour strips with preset widths, the soft slurry feeder 30 uniformly provides sandwich filling materials for the flour strip, the edge folding mechanism 40 inwards wraps two edges of the flour strip which is filled with the sandwich filling materials, and finally the two edges are sequentially rolled and wrapped by the rolling and cutting die mechanism 50 to obtain the formed biscuit. The centering mechanism 60 is used for adjusting the position of the roller cutting die mechanism 50 for cutting the dough strip when the production line is used at the beginning, and ensuring that the cutting position of the roller cutting die mechanism 50 corresponds to the sandwich position on the dough strip.

The soft slurry feeding machine 30 comprises a feeding roller 31, the feeding roller 31 is of a cylindrical structure, slurry is fed into a hopper 32 and then is fed into the feeding roller 31 through a material pump 33, fig. 2 is an enlarged detail view of the feeding roller of the present invention, as shown in fig. 2, the feeding roller 31 sequentially comprises a filling tube 311, an inner core 312 and an outer core 313 from inside to outside, the filling tube 311 is used for containing the slurry pumped by the material pump 33, the inner core 312 and the outer core 313 are annular rings sequentially arranged around the filling tube 311, a plurality of first discharging holes 314 are uniformly formed on the inner core 312, a plurality of second discharging holes 315 are uniformly formed on the outer core 313, the second discharging holes 315 are connected with a discharging nozzle 316, during the feeding process, the inner core 312 is stationary, the outer core 313 rotates relative to the inner core 312, the second discharge holes 315 in the outer core 313 can be periodically aligned with the first discharge holes 314 in the inner core 312, so that the soft slurry in the filling tube 311 periodically falls through the discharge nozzle 316 onto the dough strip.

Fig. 3 is a top view of the soft paste sandwich biscuit manufacturing apparatus of the present invention, as shown in fig. 3, the dough strip is initially transported in a single piece by the conveyor belt 10, and after being cut into a plurality of strip-shaped dough strips by the dough strip trimming apparatus 20, the plurality of dough strips are collectively rolled and cut by the soft paste feeder 30, the folding mechanism 40 and the roll cutting die mechanism 50. Fig. 4 shows a top view of the feeding roller 31 and a top view of the fed dough belt 70, and referring to fig. 3 and 4, a plurality of groups of discharging nozzles 316 are arranged on the feeding roller 31 in the radial direction, each group of discharging nozzles 316 is uniformly arranged along the axial direction, and the angles of the discharging nozzles 316 adjacent to each other in the radial direction in the axial direction are staggered, so that the positions of the fed slurry 71 on the dough belt are staggered, the roller cutting at the later stage is facilitated, and the material consumption of the dough belt is saved. It should be noted that the dotted line shown on the dough belt 70 in fig. 4 is a bending line 72 of the dough belt 70 after being flanged by the flanging mechanism 40, and therefore, the feeding position on the dough belt 70 is set up and down near the symmetry axis of the dough belt, and bending spaces are left at the uppermost end and the lowermost end of the dough belt, so that correspondingly, a plurality of groups of feeding sections 317 are correspondingly defined on the feeding roller 31, each group of feeding sections 317 is provided with two groups of discharging

nozzles

316A and 316B, the two groups of discharging

nozzles

316A and 316B are adjacent to each other in the radial direction of the feeding roller 31, each group of discharging

nozzles

316A and 316B are uniformly arranged in the axial direction, and the radially adjacent discharging

nozzles

316A and 316B are staggered in the axial direction; and, each group of the discharging nozzles on each group of the feeding sections 317 and the adjacent discharging nozzles of the adjacent feeding sections are spaced by a distance required by two surface belt bending spaces in the radial direction.

As shown in fig. 5 and 6, the structure of the noodle strip 70 is shown after the edge is folded by the edge folding mechanism 40 and the noodle strip is rolled by the roll cutting die mechanism, after the noodle strip is rolled by the roll cutting die mechanism 50, the noodle strip is rolled into a predetermined shape corresponding to the feeding position, and the waste noodle 73 is manually sorted and recovered at the later stage.

Fig. 7 is a schematic structural diagram of the folding mechanism of the present invention, and as shown in fig. 7, the folding mechanism 40 includes a plurality of groups of folding devices 41, the present invention shows two groups, two adjacent groups of folding devices 41 form a folding track 42, the surface strip 70 moves along an arrow shown in the figure, the folding device 41 includes two groups of symmetrically arranged folding pieces 43, each folding piece 43 is fixedly connected to one end of the folding track 42 where the surface strip 70 enters, and the spacing between the adjacent folding pieces 43 of the adjacent folding devices 41 is gradually increased along the direction in which the surface strip 70 enters, and at the same time, the folding pieces 43 face the direction of the folding track 42, and the upper end edge of the folding piece 43 is gradually rolled towards the folding track 42, so that the surface strip 70 is gradually folded in the process of running along the folding track 42.

In the present invention, the roll cutting die mechanism 50 includes at least one set of roll cutting dies 51, which are provided in two sets in this embodiment, the roll cutting dies 51 are cylindrical, a plurality of cutters are uniformly provided on the outer sides of the roll cutting dies 51, and uniform cutting of the dough strip is achieved by uniform rotation of the roll cutting dies 51. The arrangement of the two sets of roll cutting dies 51 can ensure that the production process is uninterrupted when one set of roll cutting dies 51 fails or the roll cutting dies 51 need to be replaced based on the requirements of producing different products.

It should be understood that, in the radial direction, the roller cutting die 51 is provided with a plurality of cutters uniformly distributed along the axial direction at every predetermined distance, and a plurality of groups of cutters in adjacent radial directions are staggered in the axial direction, and the distribution principles of the cutters in the axial direction and the radial direction correspond to the distribution principle of the discharge nozzles 316 on the feeding roller 31, which is easily understood by those skilled in the art and will not be described herein again.

In the actual biscuit processing process, when the roller cutting die 51 rotates for a certain angle, the roller cutting position needs to correspond to the sandwich position of the biscuit, namely, the patterns of the cutter on the roller cutting die 51 should fall into the right center of the biscuit, so that before the production line runs each time, the rotation angle of the roller cutting die 51 needs to be adjusted, or the feeding position of a feeding machine needs to be adjusted; thus, the present invention additionally provides a centering mechanism to accomplish the above-described functions.

In the utility model, the centering mechanism 60 comprises a centering rod 61, a centering gear 62 and a roll cutting die adjusting gear 63, wherein the centering gear 62 comprises an upper part and a lower part which are fixedly arranged on the centering rod 61, the roll cutting die adjusting gear 63 is arranged on the left and the right corresponding to the two roll cutting dies 51 and is respectively in power connection with the corresponding roll cutting dies 51, two groups of power motors 64 provide power, and the two groups of power motors 64, the two groups of centering gears 62 and the two groups of roll cutting die adjusting gears 63 are all driven by the same chain; specifically, as shown in fig. 1, the chain sequentially passes around a left power motor 64, a left roll cutting die adjusting gear 63, an upper centering gear 62, a right roll cutting die adjusting gear 63, a right power motor 64, and a lower centering gear 62. When the rotating position of the roll cutting die 51 needs to be adjusted, the position of the centering rod 61 is adjusted up and down to drive the centering gear 62 to move up and down, and further drive the roll cutting die adjusting gear 63 and the roll cutting die 51 to rotate, so that the adjusting of the cutting position of the roll cutting die 51 is realized, and the initial position adjustment before the flow production operation is realized.

The utility model has the following beneficial effects:

1. through the matching arrangement of the soft slurry feeding machine and the roller cutting die mechanism, the sandwich biscuit with the stuffing completely wrapped by the fabric can be produced, and an unprecedented sandwich biscuit product in the market is provided.

2. Through the setting of centering mechanism, made things convenient for the regulation of roller cutting position, guaranteed the accurate cutting of finished product.

3. Through the setting of two sets of roller cutting moulds, do not influence the serialization production of product when the roller cutting mould needs to be changed.

Although the present invention has been described with reference to the preferred embodiments, it should be understood that the scope of the present invention is not limited thereto, and those skilled in the art will appreciate that various changes and modifications can be made without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides a soft thick liquids double-layered heart biscuit apparatus for producing, its characterized in that includes face area cutters, soft thick liquids feeder, hem mechanism and roller cutting die mechanism, face area cutters is used for cutting into the microscler face area of a plurality of predetermined width with the face area, soft thick liquids feeder is used for evenly providing the sandwich filling material to the face area, hem mechanism is used for connecing two limits of the face area of sandwich filling material inwards to wrap up greatly, roller cutting die mechanism is used for roller cutting clad face area in order to obtain the shaping biscuit.

2. A soft slurry sandwich biscuit production apparatus as claimed in claim 1, characterized in that: the soft slurry feeding machine comprises a feeding roller, the feeding roller is of a cylindrical structure, the cylindrical structure of the soft slurry feeding machine sequentially comprises a filling pipe, an inner core and an outer core from inside to outside, slurry pumped by a material pump is placed in the filling pipe, the inner core and the outer core are annular rings which are sequentially arranged around the filling pipe, a plurality of first discharge holes are uniformly formed in the inner core, a plurality of second discharge holes are uniformly formed in the outer core, the second discharge holes in the outer core are periodically aligned with the first discharge holes in the inner core through rotation of the outer core relative to the inner core, and therefore the slurry is periodically provided.

3. A soft slurry sandwich biscuit production apparatus as claimed in claim 1, characterized in that: the soft slurry sandwich biscuit production device further comprises a roller cutting die mechanism which is arranged behind the soft slurry feeding machine and used for sequentially roller cutting the flour tapes coated with the soft slurry to obtain the formed biscuits.

4. A soft slurry sandwich biscuit production apparatus as claimed in claim 3, characterized in that: the roll cutting die mechanism comprises at least one group of roll cutting dies.

5. An apparatus for producing soft slurry sandwich biscuits as claimed in claim 4, wherein: the soft slurry sandwich biscuit production device further comprises a centering mechanism; the automatic cutting device is used for adjusting the position of the roller cutting die for cutting the flour belt when the production line is used at the beginning, and ensures that the cutting position of the roller cutting die corresponds to the sandwich position on the flour belt.

6. An apparatus for producing soft slurry sandwich biscuits as claimed in claim 5 wherein: the centering mechanism comprises a centering rod, a centering gear and a roll cutting die adjusting gear, the centering gear is fixedly arranged on the centering rod, the centering gear and the roll cutting die adjusting gear are connected through a same chain, the roll cutting die adjusting gear is in power connection with the roll cutting die, the centering gear is changed in position through the up-and-down movement of the centering rod, the roll cutting die adjusting gear is driven to rotate, and the cutting position of the roll cutting die is adjusted.

7. A soft slurry sandwich biscuit production apparatus as claimed in claim 1, characterized in that: the folding mechanism comprises a plurality of groups of folding devices, two adjacent groups of folding devices form a folding track, the folding devices comprise folding pieces which are symmetrically arranged, each folding piece is fixedly connected with one end of a folding track surface strip, the distance between the adjacent folding pieces of the adjacent folding devices is gradually reduced along the direction of the surface strip, the folding pieces face the folding track direction, and the edges of the folding pieces are gradually rolled up in the folding track.