CN215635406U - Sliding concrete pump pipe support base - Google Patents
Sliding concrete pump pipe support base Download PDFInfo
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- CN215635406U CN215635406U CN202122232507.8U CN202122232507U CN215635406U CN 215635406 U CN215635406 U CN 215635406U CN 202122232507 U CN202122232507 U CN 202122232507U CN 215635406 U CN215635406 U CN 215635406U
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- concrete pump
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Abstract
A slip type concrete pump pipe support base comprises a base, a horizontal slip mechanism and a telescopic supporting mechanism, wherein the horizontal slip mechanism mainly comprises a concave pipe support and a guide rail frame which are connected into a whole from top to bottom, the guide rail frame comprises two guide rails which are arranged in parallel in the horizontal direction and a cross rod which is vertically connected to the upper part between the two guide rails, and the upper part of the base is provided with two slip grooves matched with the guide rails; the inside of the concave pipe frame is fixedly provided with a U-shaped supporting plate for wrapping the pump pipe, and the upper part of the concave pipe frame is also provided with a movable buckle connected between the notches of the concave pipe frame; the telescopic supporting mechanism is fixedly connected to the lower part of the base. The utility model can improve the qualification rate of the steel bar protection layer on the upper layer of the plate surface, reduce the hidden quality trouble and the cost input, and enable the project to be constructed more smoothly.
Description
Technical Field
The utility model relates to a concrete pump pipe fixing device, in particular to a sliding type concrete pump pipe support base, and belongs to the technical field of cast concrete conveying.
Background
At present, it is known that in the structural construction of high-rise buildings, cast concrete is generally conveyed by matching a ground pump with a concrete pump pipe. The concrete mode of the traditional concrete pump pipe fixing on site is that the concrete pump pipe is fixed by a square timber-added steel frame system at a reserved opening of a floor in the vertical section, and the concrete pump pipe is fixed by a standing mode of erecting steel pipes or battens in most of the horizontal sections.
However, because concrete can produce very big impact force when carrying in the pump line, very easily cause the pump line vibrations off normal and produce the displacement, finally probably lead to the pump line to drop, cause the potential safety hazard, still can lead to face upper reinforcing bar dislocation and sink, and then influence the control of face upper reinforcing bar protective layer thickness. Above-mentioned traditional fixing device has greatly influenced the control of peripheral region face upper reinforcing bar protective layer thickness, and the later stage can bring the quality hidden danger, increases construction cost.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a sliding concrete pump pipe support seat which can relieve the impact force of concrete on a pump pipe during conveying to a certain extent, can reduce the influence of vibration of the pump pipe on steel bars on the upper layer of a plate surface, is suitable for plate surfaces with any plate thickness on site, can improve the qualification rate of the thickness of a steel bar protective layer on the upper layer of the plate surface to a certain extent, can be processed and formed in a short time, and has high strength, better durability and higher operability.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the horizontal sliding mechanism mainly comprises a concave pipe frame and a guide rail frame which are connected into a whole up and down, the guide rail frame comprises two guide rails which are arranged in parallel in the horizontal direction and a cross rod which is vertically connected to the upper part between the two guide rails, and the upper part of the base is provided with two sliding grooves matched with the guide rails; the inside of the concave pipe frame is fixedly provided with a U-shaped supporting plate for wrapping the pump pipe, and the upper part of the concave pipe frame is also provided with a movable buckle connected between the notches of the concave pipe frame; the telescopic supporting mechanism is fixedly connected to the lower part of the base.
Compared with the prior art, the sliding type concrete pump pipe support base has the advantages that on the basis that the base is used as the support base body, the impact force of concrete on a pump pipe during conveying is relieved to a certain extent mainly by the aid of the upper horizontal sliding mechanism, influence of vibration of the pump pipe on steel bars on the upper layer of the plate surface can be reduced, and the sliding type concrete pump pipe support base is matched with the bottom telescopic supporting mechanism to be used for the plate surface with any plate thickness on site, so that the qualification rate of the thickness of the steel bar protective layer on the upper layer of the plate surface can be improved to a certain extent.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a perspective view of one embodiment of the present invention in use.
FIG. 2 is a perspective view of a pump tube holder according to one embodiment of the present invention.
In the figure, 10, a sliding concrete pump pipe support base, 110, a horizontal sliding mechanism, 1101, a concave pipe frame, 1102, a guide rail frame, 1103, a movable buckle, 120, a base, 130, a telescopic supporting mechanism, 1301, a steel pipe, 1302, a threaded rod, 1303, a support leg, 20 and a pump pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, belong to the scope of the present invention.
Fig. 1 and 2 show a schematic structural diagram of a preferred embodiment of the present invention, and fig. 2 shows a sliding concrete pump pipe pedestal 10, which includes a pedestal 120, a horizontal sliding mechanism 110 and a telescopic supporting mechanism 130, where the horizontal sliding mechanism 110 is mainly composed of a concave pipe rack 1101 and a guide rail rack 1102 connected integrally from top to bottom, the guide rail rack 1102 is composed of two guide rails arranged horizontally in parallel and a cross bar vertically connected to the upper portion between the two guide rails, the upper portion of the pedestal 120 is provided with two sliding grooves matched with the guide rails, and the guide rails and the sliding grooves are designed such that the horizontal sliding mechanism 110 can freely slide horizontally relative to the pedestal 120, thereby effectively buffering the impact force of concrete on a pump pipe 20 during pumping. A U-shaped supporting plate for wrapping the pump pipe 20 is fixedly arranged inside the concave pipe frame 1101, and a movable buckle 1103 connected between gaps of the concave pipe frame 1101 is further arranged at the upper part of the U-shaped supporting plate; the retractable supporting mechanism 130 is fixedly connected to the lower portion of the base 120, and the height of the retractable supporting mechanism 130 is adjusted to adapt to the thickness of the cast-in-place slab.
The base 120 in this embodiment is formed by welding two layers of galvanized steel sheets in a two-way overlapping manner, and the whole base is rectangular. The concave pipe frame 1101 of the horizontal sliding mechanism 110 is preferably formed by bending a galvanized steel plate. In terms of material, the galvanized steel sheet has the advantages of corrosion resistance, attractive surface, easiness in soldering, high cost performance and the like.
In a preferred embodiment of this embodiment, the movable buckle 1103 is formed by machining an L-shaped galvanized steel plate, and both ends of the movable buckle are fastened to the left and right sides of the concave pipe frame 1101. After the pump pipe 20 is placed on the concave pipe rack 1101, the movable buckle 1103 of the L-shaped galvanized steel plate can be directly clamped on the side wall of the concave pipe rack 1101 above the pump pipe 20, and the pump pipe can be taken down directly by means of external force after use.
In another preferred embodiment of this embodiment, the movable buckle 1103 is composed of a clamping rod and a bayonet, and one end of the clamping rod is hinged to one side of the concave pipe frame 1101; the other side of the concave pipe frame 1101 fixedly connected with the bayonet piece is matched with the other end of the clamping rod. When the bayonet lock is used, the clamping rod can enter or leave the inside of the bayonet piece through rotating around the hinged point, and the opening and closing of the bayonet lock are realized.
As a further improved design of the embodiment, a U-shaped rubber pad is fixedly arranged on the inner surface of the U-shaped supporting plate. The rubber pad plays antidetonation antiskid effect, makes the rubber pad bending into the U-shaped, then hugs closely pump line 20, guarantees the antiskid antidetonation effect of bracket better. In order to optimize and improve the anti-skid performance in a further step, uniformly distributed particle bulges or strip-shaped bulges vertical to the horizontal direction are formed on the surface of the U-shaped rubber pad.
In this embodiment, the retractable supporting mechanism 130 includes a plurality of retractable supporting rods uniformly distributed at the lower part of the base 120. More specifically, the telescopic adjustable support rod comprises a threaded rod 1302 and a steel pipe 1301 which are in threaded fit, and the upper end part of the threaded rod 1302 or the steel pipe 1301 is connected with the base 120 into a whole.
In view of the stability of the fixing of the reinforcing bracket, the bottom of the telescopically adjustable support rod is further fixed with a foot 1303, i.e. a foot 1303 for mounting the lower end of the threaded rod 1302 or the steel tube 1301. Preferably, the legs 1303 may be designed as flat plates.
As shown in fig. 1, before use, the overall height of the sliding concrete pump pipe support 10 is adjusted by using the lower telescopic supporting mechanism according to the thickness of the slab surface to be poured to ensure that the sliding concrete pump pipe support 10 can be stably supported on the slab bottom formwork, then the movable buckle 1103 on the upper portion of the sliding concrete pump pipe support 10 is opened, the pump pipe 20 is placed on the rubber pad of the concave pipe rack 1101 as required to be fixed, then the movable buckle 1103 is clamped to perform concrete pouring, and the impact force of the concrete on the pump pipe 20 in the pouring process is buffered by using the horizontal sliding mechanism 110. Therefore, the development of the sliding concrete pump pipe support base 10 greatly reduces the quality hidden danger of the steel bar protection layer on the surface of cast-in-place concrete, can ensure that the project is delivered according to the schedule, saves a certain economic cost for the project, and brings a certain social benefit.
Through application tests, after the sliding concrete pump pipe support base 10 is used, the average qualification rate of the thickness of the upper layer steel bar protection layer of the plate surface within the radius range of 1 meter of the support base is increased to 90 percent from the original traditional 70 percent.
The economic benefit is mainly calculated as follows:
(1) total cost of cutting machinery and test input: 4100 yuan
(2) The cost is saved:
the process is assumed to be used by 5 monomers in total in the test project, the average layer of each building is calculated according to 10 layers, and the unit cost of labor is 300 yuan/working day. Through on-site actual measurement and data statistics, the steel bar protection layer needs 2 working days for each layer on average. The total cost is saved: 2 x 300 x 10 x 5 30000 yuan, project direct economic benefit: the total cost is saved, namely 30000 yuan to 4100 yuan to 25900 yuan.
Social benefits are as follows: the sliding concrete pump pipe support base 10 greatly improves the field construction quality, accords with the standardized development of the building industry, and has higher popularization and application values.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications and equivalent variations of the above embodiment according to the technical spirit of the present invention are included in the protection scope of the present invention.
Claims (10)
1. A sliding concrete pump pipe support base is characterized in that: the horizontal sliding mechanism (110) mainly comprises a concave pipe frame (1101) and a guide rail frame (1102) which are connected into a whole up and down, the guide rail frame (1102) comprises two guide rails which are arranged horizontally in parallel and a cross bar which is vertically connected to the upper part between the two guide rails, and two sliding grooves matched with the guide rails are arranged on the upper part of the base (120); a U-shaped supporting plate wrapping the pump pipe (20) is fixedly arranged inside the concave pipe frame (1101), and a movable buckle (1103) connected between gaps of the concave pipe frame (1101) is further arranged at the upper part of the concave pipe frame; the telescopic supporting mechanism (130) is fixedly connected to the lower part of the base (120).
2. The slip type concrete pump pipe pedestal of claim 1, which is characterized in that: the base (120) is formed by welding double-layer galvanized steel plates in a bidirectional overlapping mode, and the whole base is rectangular.
3. A sliding concrete pump pipe pedestal according to claim 1 or 2, characterized in that: the movable buckle (1103) is formed by processing an L-shaped galvanized steel plate, and two ends of the movable buckle are clamped at the left side and the right side of the concave pipe frame (1101).
4. A sliding concrete pump pipe pedestal according to claim 1 or 2, characterized in that: the movable buckle (1103) consists of a clamping rod and a bayonet piece, and one end of the clamping rod is hinged to one side of the concave pipe frame (1101); the other side of the concave pipe frame (1101) fixedly connected with the bayonet piece is matched with the other end of the clamping rod.
5. The slip type concrete pump pipe pedestal of claim 1, which is characterized in that: and a U-shaped rubber pad is fixedly arranged on the inner surface of the U-shaped supporting plate.
6. The slip type concrete pump pipe pedestal of claim 5, which is characterized in that: the surface of the U-shaped rubber pad is provided with uniformly distributed granular bulges or strip-shaped bulges vertical to the horizontal direction.
7. The slip type concrete pump pipe pedestal according to claim 1 or 5, wherein: the telescopic supporting mechanism (130) comprises a plurality of telescopic supporting rods which are uniformly distributed at the lower part of the base (120).
8. The sliding concrete pump pipe pedestal of claim 7, wherein: the telescopic adjusting supporting rod comprises a threaded rod (1302) and a steel pipe (1301) which are matched with each other in a threaded mode, and the upper end portion of the threaded rod (1302) or the upper end portion of the steel pipe (1301) are connected with the base (120) into a whole.
9. The sliding concrete pump pipe pedestal of claim 8, wherein: and a supporting leg (1303) is also fixed at the bottom of the telescopic adjusting supporting rod.
10. The sliding concrete pump pipe pedestal of claim 9, wherein: the support leg (1303) is flat.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122232507.8U CN215635406U (en) | 2021-09-15 | 2021-09-15 | Sliding concrete pump pipe support base |
Applications Claiming Priority (1)
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CN202122232507.8U CN215635406U (en) | 2021-09-15 | 2021-09-15 | Sliding concrete pump pipe support base |
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CN215635406U true CN215635406U (en) | 2022-01-25 |
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CN202122232507.8U Active CN215635406U (en) | 2021-09-15 | 2021-09-15 | Sliding concrete pump pipe support base |
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2021
- 2021-09-15 CN CN202122232507.8U patent/CN215635406U/en active Active
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