CN215575619U

CN215575619U - Detection device

Info

Publication number: CN215575619U
Application number: CN202121642983.0U
Authority: CN
Inventors: 朱通
Original assignee: Jiangsu Chuangyuan Electron Co Ltd
Current assignee: Jiangsu Chuangyuan Electron Co Ltd
Priority date: 2021-07-19
Filing date: 2021-07-19
Publication date: 2022-01-18
Anticipated expiration: 2031-07-19

Abstract

The application relates to automation equipment technical field especially relates to a check out test set, and check out test set includes: the detection mechanisms are arranged at intervals along the conveying direction of the backflow conveying line; the bearing tool is arranged on the backflow conveying line and used for installing the workpiece to be detected, and the bearing tool and the workpiece to be detected can move along with the backflow conveying line and pass through the plurality of detection mechanisms. The detection equipment provided by the application realizes high automation of the detection, calibration and other processing procedures of the workpieces to be detected, can execute corresponding operations on various types of workpieces to be detected, obviously improves the processing efficiency, ensures the detection precision and the detection quality, and greatly reduces the working intensity and the workload of personnel selection and workers.

Description

Detection device

Technical Field

The application relates to the technical field of automation equipment, in particular to detection equipment.

Background

At present, in the production and assembly processes of the ammeter, detection is taken as an indispensable process, in the prior art, the detection work of the ammeter is usually completed in a manual detection mode, a plurality of workers are required to correspond to corresponding detection processes at different positions to perform detection operation, manpower resources are consumed, the accuracy, the detection quality and the like of the detection process are difficult to control, and the productivity is also seriously influenced.

To solve the problems, the electric meter detection equipment is used for automatically detecting the electric meter, so that manpower is saved, and the detection efficiency is improved.

SUMMERY OF THE UTILITY MODEL

An object of this application is to provide a check out test set to solve the manual work that exists to a certain extent among the prior art and carry out ammeter detection operation, not only consume manpower resources, the rate of accuracy, the detection quality etc. of testing process are difficult to handle the accuse moreover, have also influenced the technical problem of productivity.

The application provides a detection device, includes: the backflow conveying line is used for conveying a workpiece to be detected;

the detection mechanisms are arranged at intervals along the conveying direction of the backflow conveying line;

the bearing tool is arranged on the backflow conveying line and used for installing the workpiece to be detected, and the bearing tool and the workpiece to be detected can move along with the backflow conveying line and pass through the plurality of detection mechanisms.

In the above technical solution, further, the backflow conveying line is annular and includes a first conveying line, a second conveying line, a third conveying line and a fourth conveying line which are connected in sequence;

and corner rollers are arranged at the connecting parts between any two of the first conveying line, the second conveying line, the third conveying line and the fourth conveying line.

In any one of the above technical solutions, further, the plurality of detection mechanisms includes:

the testing mechanism is arranged on one side of the first conveying line; the testing mechanism comprises a first driving mechanism and a testing part, the first driving mechanism is provided with a first extracting mechanism, and the first driving mechanism can drive the first extracting mechanism to move towards or away from the first conveying line and is used for transferring the bearing tool on the first conveying line between the first conveying line and the testing part;

the screw machine is arranged on one side of the third conveying line; the screw machine comprises a second driving mechanism and a screw locking module, the second driving mechanism is provided with a second extraction mechanism, and the second driving mechanism can drive the second extraction mechanism to move towards or away from the third conveying line and is used for transferring the bearing tool passing through the testing part between the third conveying line and the screw locking module;

the labeling machine is arranged at intervals with the screw machine along the conveying direction of the third conveying line; the labeling machine comprises a third driving mechanism and a labeling head, the labeling head is arranged on the third driving mechanism, and the third driving mechanism can drive the labeling head to move towards or away from the third conveying line and is used for labeling the bearing tool passing through the screw machine;

the detecting machine is arranged at intervals with the labeling machine along the conveying direction of the third conveying line; the detection machine comprises a fourth driving mechanism and a detection part, wherein the fourth driving mechanism can drive the detection part to move towards or away from the third conveying line and is used for detecting the workpiece to be detected after the labeling machine is used for adhering labels.

In any one of the above technical solutions, further, the testing mechanism includes an input power withstand voltage testing device, a strong current-to-weak current withstand voltage testing device, and an interface testing device, which are sequentially arranged along the conveying direction of the first conveying line; the input power withstand voltage testing device comprises a first testing part, the strong current-to-weak current withstand voltage testing device comprises a second testing part, and the interface testing device comprises a third testing part;

the first driving mechanism comprises a first driving assembly, a second driving assembly and a third driving assembly which can move towards or away from the first conveying line; the first driving assembly and the first testing part are arranged at intervals, the second driving assembly and the second testing part are arranged at intervals, and the third driving assembly and the third testing part are arranged at intervals.

In any one of the above technical solutions, the testing mechanism further includes a protocol testing machine disposed on one side of the third conveyor line, and the protocol testing machine and the screw machine are sequentially arranged along the conveying direction of the third conveyor line.

In any one of the above technical solutions, further, the detection apparatus further includes a calibration mechanism, and the calibration mechanism and the testing mechanism are arranged at intervals along the conveying direction of the first conveying line;

the calibration mechanism comprises an error calibration device, a precision calibration device and a parameter calibration device which are sequentially arranged along the conveying direction of the first conveying line.

In any one of the above technical solutions, further, the backflow conveying line further includes:

the feeding station is arranged at one end part of the first conveying line;

the first sorting station is arranged on one side of the second conveying line and used for recovering the functional defective products tested by the testing mechanism;

the second sorting station is arranged on one side of the third conveying line and used for recovering appearance defective products detected by the detection machine;

and the third sorting station and the second sorting station are arranged at intervals along the conveying direction of the third conveying line and are used for recovering qualified products detected by the detection machine.

In any one of the above technical solutions, further, the number of the bearing tools is plural, and the bearing tool includes:

the carrier plate is provided with a plurality of first limiting blocks, the first limiting blocks jointly limit a first limiting space, and the first limiting space is used for limiting one workpiece to be detected;

the second limiting block is arranged on the carrier plate; at least one second limiting block and the first limiting block jointly limit a second limiting space, and the second limiting space is used for limiting another workpiece to be measured;

the edge of the side edge of the carrier plate is provided with an anti-collision block;

the carrier plate is also provided with a positioning hole which is used for being matched and fixed with the backflow conveying line.

In any one of the above technical solutions, further, the detection apparatus further includes a plurality of cabinets, and the plurality of detection mechanisms and the calibration mechanism are both disposed on the cabinets.

In any of the above technical solutions, further, the backflow conveying line adopts a double speed chain.

Compared with the prior art, the beneficial effect of this application is:

the application provides a detection device includes: the backflow conveying line is used for conveying a workpiece to be detected; the detection mechanisms are arranged at intervals with the backflow conveying line along the conveying direction of the backflow conveying line and face the backflow conveying line; the bearing tool is arranged on the backflow conveying line and used for installing the workpiece to be detected, and the bearing tool and the workpiece to be detected can move along with the backflow conveying line and pass through the plurality of detection mechanisms, so that the detection work of the ammeter is automatically completed, and manpower is saved.

The application provides a check out test set has realized high automation to the manufacturing procedure such as detection, calibration of the work piece that awaits measuring to can carry out corresponding operation to the work piece that awaits measuring of polytype, have the suitability, show and improve machining efficiency, ensure and detect precision and detection quality, also reduce personnel selection quantity and staff's working strength and work load by a wide margin.

Drawings

In order to more clearly illustrate the detailed description of the present application or the technical solutions in the prior art, the drawings needed to be used in the detailed description of the present application or the prior art description will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic structural diagram of a detection apparatus provided in an embodiment of the present application;

fig. 2 is a schematic partial structural diagram of a detection apparatus provided in an embodiment of the present application;

fig. 3 is a schematic diagram illustrating a state in which a first gripper head of the inspection apparatus provided in the embodiment of the present application is lifted relative to a first testing portion;

fig. 4 is a schematic structural diagram of a screw machine of the detection apparatus provided in the embodiment of the present application;

fig. 5 is a schematic structural diagram of a labeling machine of a detection device provided in an embodiment of the present application;

fig. 6 is a schematic structural diagram of a detection machine of the detection apparatus provided in the embodiment of the present application.

Reference numerals:

101-a first conveyor line, 1011-a loading station, 102-a second conveyor line, 103-a third conveyor line, 104-a fourth conveyor line, 105-a first corner roller, 106-a second corner roller, 107-a third corner roller, 108-a fourth corner roller, 2-a bearing tool, 3-a first driving assembly, 301-a first sliding module, 302-a second sliding module, 303-a first grabbing head, 4-a first testing part, 5-a screw machine, 501-a screw locking module, 6-a labeling machine, 601-a third driving mechanism, 602-a labeling head, 7-a detecting machine, 701-a fourth driving mechanism, 702-a detecting part, 8-a first cabinet, 9-a second cabinet, 10-a third cabinet, 11-a fourth cabinet, 12-fifth cabinet, 13-sixth cabinet, 14-seventh cabinet, 15-eighth cabinet, 16-ninth cabinet, 17-tenth cabinet, 18-first accommodation device, 19-second accommodation device, 20-third accommodation device.

Detailed Description

The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments.

The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application.

All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Detection apparatus according to some embodiments of the present application are described below with reference to fig. 1-6.

Referring to fig. 1 to 6, an embodiment of the present application provides a detection apparatus including: the device comprises a backflow conveying line, a detection mechanism, a bearing tool 2 and an extraction mechanism; the bearing tool 2 is used for bearing a workpiece to be detected, in the embodiment of the application, the workpiece to be detected can be but is not limited to an ammeter actually, that is, the detection equipment provided by the embodiment of the application is particularly suitable for detection of the ammeter; bear the work piece setting on the backward flow transfer chain, a plurality of detection mechanism arrange along the direction of delivery interval of backward flow transfer chain to a plurality of detection mechanism's detection position all sets up towards the backward flow transfer chain, so that when 2 bearing work pieces that await measuring of bearing frock are conveyed to the detection mechanism who corresponds along with the backward flow transfer chain, corresponding detection mechanism can accomplish the detection achievement to the work piece that awaits measuring automatically.

Particularly, the backflow conveying line is a speed-multiplying chain, has high running speed, ensures conveying efficiency, is matched with a plurality of detection mechanisms, obviously improves the detection efficiency of workpieces to be detected, and also improves the overall running efficiency of the detection equipment. The reflow conveying line comprises a first conveying line 101, a second conveying line 102, a third conveying line 103 and a fourth conveying line 104 which are connected in sequence, the first conveying line 101 and the second conveying line 102 are connected through a first corner roller 105 to change the extending direction of the reflow conveying line, and the conveying direction of the reflow conveying line can also be considered to be changed, so that the bearing tool 2 can move from the first conveying line 101 to the second conveying line 102; the second conveying line 102 and the third conveying line 103 are connected through a second corner roller 106, and the conveying direction of the backflow conveying line is changed again, so that the bearing tool 2 can move from the second conveying line 102 to the third conveying line 103; be provided with third corner cylinder 107 between third transfer chain 103 and the fourth transfer chain 104, be provided with fourth corner cylinder 108 between fourth transfer chain 104 and the first transfer chain 101, the effect is on the same side, all plays the effect that changes the direction of delivery of backward flow transfer chain to make the backward flow transfer chain be closed transfer chain, wholly be "return" style of calligraphy structure, between first transfer chain 101 and the third transfer chain 103, all have certain distance between second transfer chain 102 and the fourth transfer chain 104.

The plurality of detection mechanisms are respectively: the testing mechanism, the protocol testing machine, the screw machine 5, the labeling machine 6 and the detecting machine 7 are used for performing corresponding operations on the passing bearing tool 2 and the workpiece to be tested on the bearing tool 2, and each part will be described in detail below. In addition, the detection equipment also comprises a plurality of cabinets for installing each detection mechanism and the calibration mechanism described below.

The test mechanism specifically comprises an input power voltage-withstanding test device which is sequentially arranged along the conveying direction of the first conveying line 101, a strong current-to-weak current voltage-withstanding test device and an interface test device, the input power voltage-withstanding test device is arranged on the first cabinet 8, the strong current-to-weak current voltage-withstanding test device is arranged on the second cabinet 9, the interface test device is arranged on the third cabinet 10, the first cabinet 8, the second cabinet 9 and the third cabinet 10 are sequentially arranged on one side, close to the third conveying line 103, of the first conveying line 101, the input power voltage-withstanding test device comprises a first test part 4, the strong current-to-weak current voltage-withstanding test device comprises a second test part, and the interface test device comprises a third test part.

Further, the first driving mechanism specifically includes a first driving assembly 3, a second driving assembly and a third driving assembly, the first driving assembly 3 is slidably disposed on the first cabinet 8, the second driving assembly is slidably disposed on the second cabinet 9, and the third driving assembly is slidably disposed on the fourth cabinet 11; the first mechanism that draws includes that first snatchs head 303, second snatchs head and third and snatchs the head, and first snatchs head 303 and first drive assembly 3 sliding connection, and the second snatchs head and second sliding assembly sliding connection, and the third snatchs head and third drive assembly sliding connection. Taking the first grabbing head 303 as an example for detailed description, as shown in fig. 3, the first driving assembly 3 includes a first sliding module 301 capable of sliding along a first direction (front and back) and a second sliding module 302 capable of sliding along a second direction (up and down), the first grabbing head 303 is disposed on the second sliding module 302, and the first grabbing head 303 is capable of sliding in a third direction (left and right) relative to the second sliding module 302, so that the first grabbing head 303 can perform three-dimensional movement to adjust a position of the first grabbing head 303 relative to the first conveying line 101, the first testing portion 4 is disposed on a table top of the first cabinet 8, thereby the first grabbing head 303 can grab the carrier tool 2 and a workpiece to be tested located on the carrier tool 2 to perform corresponding testing operations by transferring the first grabbing head 303 from the first conveying line 101 to the first testing portion 4, and after the testing is finished, the carrier tool 2 and the workpiece to be tested located on the carrier tool 2 are transferred from the first testing portion 4 to the first conveying line 101 to perform subsequent testing operations In the following operation, the connection relationship and the action principle between the second driving assembly and the second gripper head and between the third driving assembly and the third gripper head are the same as those described above, and thus, those skilled in the art can fully understand the connection relationship and the action principle, and the description thereof is omitted.

Further, the protocol testing machine is disposed on the fourth cabinet 11, the screw machine 5 is disposed on the fifth cabinet 12, the labeling machine 6 is disposed on the sixth cabinet 13, the detecting machine 7 is disposed on the seventh cabinet 14, the fourth cabinet 11, the fifth cabinet 12, the sixth cabinet 13 and the seventh cabinet 14 are disposed on one side of the third conveying line 103 close to the first conveying line 101 at intervals, wherein the screw locking module 501 is slidably disposed on the table top of the fifth cabinet 12, and the specific structures, connection manners, and working processes of the second driving mechanism, the second extracting mechanism can refer to the structures and connection manners of the first driving mechanism and the first grabbing head 303 and the working processes of the third conveying line 103.

Third actuating mechanism 601 includes fixed part and can be relative fixed part pivoted drive division, and the fixed part setting is on the mesa of fourth rack 11, pastes the setting of mark head 602 on the drive division, can follow the drive division at third transfer chain 103 top and initial position reciprocating rotation to carry out the automatic label that pastes to the work piece that awaits measuring behind screw machine 5.

The arrangement and rotation process of the fourth driving mechanism 701 and the detecting portion 702 are similar to those of the third driving mechanism 601, and thus can be fully understood by those skilled in the art, and are not described again.

It should be noted that, in the embodiment of the present application, the screw machine 5 is mainly used for mounting a screw on an assembly panel of a workpiece to be tested (an electric meter), the labeling machine 6 is mainly used for label mounting of the workpiece to be tested, and the detection machine 7 is mainly used for detecting the label mounting quality of the label of the workpiece to be tested after detection and completion of label mounting, and the testing mechanism, the protocol testing machine, the screw machine 5, the labeling machine 6, and the detection machine 7 are all mature devices and technologies in the prior art.

Further, the detection equipment that this application embodiment provided still includes calibration mechanism, and calibration mechanism sets up the one side that is close to third transfer chain 103 at first transfer chain 101 to set up along the direction of delivery interval of first transfer chain 101 with testing mechanism, the work piece that awaits measuring through the testing of testing mechanism is calibrated, is verified via calibration mechanism.

Specifically, the calibration mechanism includes an error calibration device, an accuracy calibration device, and a parameter calibration device that are sequentially arranged along the conveying direction of the first conveying line 101, where the error calibration device is disposed on the eighth cabinet 15, the accuracy calibration device is disposed on the ninth cabinet 16, the parameter calibration device is disposed on the tenth cabinet 17, the eighth cabinet 15 is taken as an example for description, the eighth cabinet 15 is provided with the fifth driving mechanism and the fifth grabbing mechanism, the specific setting manner and the working process refer to the above, and the ninth cabinet 16 and the tenth cabinet 17 are the same.

Further, the end of the first conveying line 101 close to the fourth corner roller 108 is defined as the first end of the first conveying line 101, the first end of the first conveying line 101 is used as the starting end of the backflow conveying line, a loading station 1011 is arranged, and the carrying tool 2 and the workpiece to be tested arranged on the carrying tool 2 can be arranged on the first conveying line 101 manually or by using a manipulator.

The outside of second transfer chain 102 deviates from one side of fourth transfer chain 104 promptly and is provided with first letter sorting station, and first letter sorting station is functional defective products recovery station, and the work piece that awaits measuring after accredited testing organization and detection machine 7 detect divide into functional defective products and functional defective products, and first letter sorting station is provided with first accommodate device 18, selects functional defective products and places the functional defective products of sorting out in first accommodate device 18 by artifical or use the manipulator at first letter sorting station.

A second sorting station and a third sorting station are arranged at an interval at one end part of the third conveying line 103 close to the third corner roller 107, the second sorting station is provided with a second accommodating device 19, the third sorting station is provided with a third accommodating device 20, the detection machine 7 detects the label pasting quality of the label on the workpiece to be detected after the labeling is finished, the pasting appearance is detected, the appearance good product and the appearance defective product are distinguished, the second sorting station is an appearance defective product sorting station, the third sorting station is an appearance good product sorting station, and the sorting process can be finished by manpower or a mechanical arm.

Further, the number of the bearing tools 2 is multiple, preferably, the number of the devices and the number of the protocol testing machines included in the calibration mechanism are multiple, the multiple bearing tools 2 are all arranged on the backflow conveying line, and the bearing tools 2 are distributed on the conveying lines of the backflow detecting line, so that each cabinet corresponds to the bearing tool 2, each device is continuously operated in the quick operation process of the whole backflow conveying line, and the automation efficiency is obviously improved.

Specifically, bear frock 2 and include the support plate, and the upper surface of support plate is provided with first stopper and second stopper, and wherein, the quantity of first stopper is preferred four, and four first stoppers all have "L" type structure, and four first stoppers are injectd the first spacing space that is the rectangle, the shape adaptation of first spacing space and the first work piece that awaits measuring for first spacing space can be spacing, fix the first work piece that awaits measuring, and the first work piece that awaits measuring specifically is for fusing the terminal.

The second stopper be rectangular form, set up on the support plate along first direction parallel interval, wherein, first direction be with the support plate traffic direction looks vertical direction on the backward flow transfer chain, the spacing space of second is injectd jointly to two second stoppers and four first stoppers, the shape in the spacing space of second and the shape adaptation of the second work piece that awaits measuring, the second work piece that awaits measuring specifically is the energy controller, it needs to explain, when the second work piece that awaits measuring is settled in the spacing space of second, the second work piece that awaits measuring along the both sides face of first direction interval distribution and the wall butt of two second stoppers, the other two sides of the second work piece that awaits measuring and the end butt of four first stoppers.

Furthermore, a positioning hole is formed on the surface of the carrier plate in a penetrating manner and used for positioning and adaptive connection of the carrier plate and the reflow conveying line.

The two sides of the carrier plate distributed along the conveying direction of the backflow conveying line are provided with anti-collision blocks, so that collision between the bearing tools 2 is avoided in the moving process of the backflow conveying line.

To sum up, the detection equipment that this application provided has realized high automation to the manufacturing procedure such as detection, calibration of the work piece that awaits measuring to can show to the corresponding operation of the work piece that awaits measuring of multiple type, improve machining efficiency, ensure to detect precision and detection quality, also reduce personnel selection quantity and staff's working strength and work load by a wide margin.

Finally, it should be noted that: the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A detection apparatus, comprising:

the backflow conveying line is used for conveying a workpiece to be detected;

2. The inspection apparatus according to claim 1, wherein the return flow conveyor line is annular and includes a first conveyor line, a second conveyor line, a third conveyor line, and a fourth conveyor line connected in series;

3. The detection apparatus according to claim 2, wherein the plurality of detection mechanisms include:

4. The inspection apparatus according to claim 3, wherein the test mechanism includes an input power withstand voltage test device, a strong current to weak current withstand voltage test device, and an interface test device, which are arranged in sequence in a conveying direction of the first conveying line; the input power withstand voltage testing device comprises a first testing part, the strong current-to-weak current withstand voltage testing device comprises a second testing part, and the interface testing device comprises a third testing part;

the first driving mechanism comprises a first driving assembly, a second driving assembly and a third driving assembly which can move towards or away from the first conveying line;

the first driving assembly and the first testing part are arranged at intervals, the second driving assembly and the second testing part are arranged at intervals, and the third driving assembly and the third testing part are arranged at intervals.

5. The inspection apparatus according to claim 4, wherein the testing mechanism further includes a protocol tester provided on one side of the third conveyor line, the protocol tester being arranged in series with the screw machine in the conveying direction of the third conveyor line.

6. The inspection apparatus of claim 3, further comprising a calibration mechanism spaced from the testing mechanism along the conveying direction of the first conveyor line;

7. The inspection apparatus of claim 3, wherein the return flow line further comprises:

the feeding station is arranged at one end part of the first conveying line;

8. The detection apparatus according to any one of claims 1 to 7, wherein the number of the carrying tools is plural, and the carrying tools include:

9. The testing device of claim 6, further comprising a plurality of cabinets, wherein a plurality of said testing mechanisms and said calibration mechanism are disposed on said cabinets.

10. The inspection apparatus of any one of claims 1 to 7, wherein the return flow line employs a double speed chain.