CN215546624U - Full-automatic marking and assembling integrated equipment for LED lamp - Google Patents

Abstract

The utility model relates to the field of marking and assembling, in particular to full-automatic marking and assembling integrated equipment for an LED lamp, which comprises a rotary worktable, wherein a plurality of sequentially arranged placing stations are arranged on the rotary worktable, a plurality of sequentially arranged placing stations are fixed on the rotary worktable, an assembling device, a marking device and a material taking device are fixed on the periphery of the rotary worktable, the assembling device, the marking device and the material taking device respectively correspond to the placing stations one by one, the assembling device, the marking device and the material taking device respectively assemble, mark and take the LED lamp housing component, a plurality of placing stations are sequentially arranged on the rotary worktable, the plurality of placing stations respectively correspond to the assembling device, the marking device and the material taking device, the assembling process and the marking process are completed in the same working process, the production efficiency is effectively improved, calibration is only needed in the first placing process, the complexity of the production process is reduced.

Description

Full-automatic marking and assembling integrated equipment for LED lamp

Technical Field

The utility model relates to the field of marking and assembling, in particular to full-automatic marking and assembling integrated equipment for an LED lamp.

Background

At present, in the existing LED lamp production process, the assembly and the marking of an LED lamp shell assembly are two mutually independent processes, the single marking device and the assembling device are required to complete, the midway transferring process is realized, the overall production efficiency of the LED lamp is poor, multiple processes require multiple times of calibration to ensure the yield of the LED lamp, and the production process is complicated.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model provides full-automatic marking and assembling integrated equipment for an LED lamp, which can solve the technical problems of more working procedures, poorer production efficiency and the like in the production process of the LED lamp.

In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a LED lamp is with full-automatic mark equipment integration equipment of beating for assemble and beat the mark to LED lamp housing subassembly, its characterized in that, including swivel work head, be provided with a plurality of stations of placing of arranging in proper order on the swivel work head, be fixed with a plurality of stations of placing of arranging in proper order, LED lamp housing subassembly is placed on placing the station, swivel work head week side is fixed with assembly device, is beaten mark device and extracting device, assembly device, beat mark device and extracting device respectively with place the station one-to-one, assembly device, beat mark device and extracting device assemble, beat mark and get the material to LED lamp housing subassembly respectively.

Furthermore, the assembling device comprises a first fixing column, an assembling component is fixed to the top of the first fixing column, the bottom end of the assembling component is an output end, the plurality of placing stations comprise second placing stations, and the output end corresponds to the second placing stations in position.

Furthermore, the assembly component comprises a first telescopic cylinder and a press-fit rod, the first telescopic cylinder is fixedly connected with the first fixed column, the top end of the press-fit rod is in driving connection with the bottom end of the first telescopic cylinder, and the other end of the press-fit rod is an output end.

Further, first fixed column middle part is fixed with spacing subassembly, spacing subassembly includes the flexible cylinder of second, the flexible cylinder of second and first fixed column fixed connection, the flexible cylinder drive of second is connected with the limiting plate, the flexible cylinder drive limiting plate of second extends to the second and places the station top and place the mutual butt of LED lamp housing subassembly in the station with the second.

Further, mark device includes the second fixed column, the top of second fixed column is fixed with marks the subassembly, mark the subassembly including the laser marking machine, a plurality of stations of placing include that the third places the station, the laser marking machine places the LED lamp housing subassembly in the station towards the third.

Further, mark device still includes detection element, detection element is located one side of swivel work head, detection element includes the third fixed column, the top of third fixed column is fixed with infrared sensor, infrared sensor places the station towards the third.

Furthermore, the material taking device comprises a fourth fixing column, a guide plate extending along the horizontal direction is fixed to the top end of the fourth fixing column, a fourth telescopic cylinder is movably arranged on the guide plate, a material taking clamp is connected to the bottom of the fourth telescopic cylinder in a driving mode, a plurality of placing stations comprise fourth placing stations, and the material taking clamp is used for clamping LED lamp housing assemblies in the fourth placing stations.

Furthermore, a plurality of placing stations are fixedly provided with placing columns, the bottom ends of the placing columns are fixedly connected with the rotary workbench, the top surfaces of the placing columns are provided with inwards concave placing grooves, and the LED lamp shell assemblies are placed in the placing grooves.

The LED lamp comprises a placing groove, wherein an annular boss protruding upwards is fixed at the bottom of the placing groove, a distance is reserved between the outer side face of the annular boss and the inner side face of the placing groove, the LED lamp shell assembly comprises a lamp shell and a circuit board, the circuit board is placed on the annular boss, and the bottom of the lamp shell extends to a position between the outer side face of the annular boss and the inner side face of the placing groove.

Further, a plurality of stations of placing include the first station of placing, the first station of placing is located the second and places station one side, be fixed with the baffler on the first fixed column side, the baffler extends towards swivel work head, the baffler extends to the first station of placing, the baffler is located the first station of placing and the second of placing and places between the station, the passageway of stepping down has been seted up on the baffler, the passageway of stepping down supplies a plurality of stations of placing to pass.

The utility model has the beneficial effects that:

in this scheme, it has a plurality of stations of placing to arrange in proper order on the swivel work head, a plurality of stations of placing correspond respectively to have assembly device, beat mark device and extracting device, the assembly process is accomplished at same working process with beating the mark process, reduce the consumption of time cost such as midway transportation, production efficiency has effectively been improved, LED lamp housing subassembly only needs the first in-process of placing to calibrate on placing the station simultaneously, the many times calibration process in the production process has been reduced, the loaded down with trivial details degree of production process has been reduced.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a schematic structural view of a fully automatic marking and assembling integrated device according to the present invention;

FIG. 2 is a schematic structural view of a part of the fully automatic marking and assembling integrated equipment;

FIG. 3 is a schematic diagram of an exploded view of an LED lamp housing assembly according to the present invention;

FIG. 4 is a schematic view of the placement post structure of the present invention.

Description of the main elements

1. Rotating the working table; 101. a first placement station; 102. a second placing station; 103. a third placing station; 104. a fourth placing station; 105. placing the column; 1051. a placement groove; 1052. an annular boss;

2. assembling the device; 201. a first fixed column; 202. a first telescopic cylinder; 203. pressing the rods; 204. a second telescopic cylinder; 205. a limiting plate; 2051. a connecting plate; 2052. a butt joint plate; 206. a barrier plate; 2061. a yielding channel;

3. a marking device; 301. a third telescopic cylinder; 302. laser marking machine; 303. a detection component; 3031. a third fixing column; 3032. an infrared sensor; 304. a second fixed column;

4. a material taking device; 401. a fourth fixed column; 402. a guide plate; 403. a fourth telescopic cylinder; 404. a material taking clamp;

5. an LED lamp housing assembly; 501. a lamp housing; 502. a circuit board.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

Referring to fig. 1-4, the utility model provides a full-automatic marking and assembling integrated device for an LED lamp, which is used for assembling and marking an LED lamp housing assembly 5, and comprises a rotary workbench 1, wherein the rotary workbench 1 is provided with a plurality of sequentially arranged placing stations, the plurality of sequentially arranged placing stations are fixed on the rotary workbench 1, the LED lamp housing assembly 5 is placed on the placing stations, an assembling device 2, a marking device 3 and a material taking device 4 are fixed on the periphery of the rotary workbench 1, the assembling device 2, the marking device 3 and the material taking device 4 respectively correspond to the placing stations one by one, and the assembling device 2, the marking device 3 and the material taking device 4 respectively assemble, mark and take the LED lamp housing assembly 5.

Referring to fig. 1-2, in the present embodiment, the plurality of placing stations includes a first placing station 101, a second placing station 102, a third placing station 103, and a fourth placing station 104; the shape of the rotary table 1 is circular, and the first placing station 101, the second placing station 102, the third placing station 103 and the fourth placing station 104 are sequentially located at the edge of the rotary table 1. The first placing station 101 and the third placing station 103 are arranged oppositely, the second placing station 102 and the fourth placing station 104 are arranged oppositely, and the first placing station 101 is positioned at one side of the second placing station 102.

Referring to fig. 4, a plurality of placing stations are all fixed with placing columns 105, the bottom ends of the placing columns 105 are fixedly connected with the rotary worktable 1, the top surfaces of the placing columns 105 are provided with placing grooves 1051 which are recessed inwards, and the LED lamp shell assemblies 5 are placed in the placing grooves 1051. The bottom of the placing groove 1051 is fixed with an annular boss 1052 protruding upwards, an interval is arranged between the outer side surface of the annular boss 1052 and the inner side surface of the placing groove 1051, the LED lamp housing assembly 5 comprises a lamp housing 501 and a circuit board 502, the circuit board 502 is placed on the annular boss 1052, and the bottom of the lamp housing 501 extends to the position between the outer side surface of the annular boss 1052 and the inner side surface of the placing groove 1051.

Referring to fig. 1-2, the assembly apparatus 2 includes a first fixing column 201, an assembly component is fixed on the top of the first fixing column 201, the bottom end of the assembly component is an output end, and the output end corresponds to the second placing station 102. The assembly comprises a first telescopic cylinder 202 and a press-fit rod 203, the first telescopic cylinder 202 is fixedly connected with the first fixing column 201, the top end of the press-fit rod 203 is in driving connection with the bottom end of the first telescopic cylinder 202, and the other end of the press-fit rod 203 is an output end. First fixed column 201 middle part is fixed with spacing subassembly, and spacing subassembly includes the flexible cylinder 204 of second, and the flexible cylinder 204 of second and first fixed column 201 fixed connection, the flexible cylinder 204 drive of second are connected with limiting plate 205, and the flexible cylinder 204 drive limiting plate 205 of second extends to the second and places station 102 top and place the mutual butt of LED lamp housing subassembly 5 in the station 102 with the second.

Referring to fig. 2, the limiting plate 205 includes a connecting plate 2051 and two opposite abutting plates 2052, the connecting plate 2051 is in driving connection with the second telescopic cylinder 204, the two opposite abutting plates 2052 respectively fix two ends of the connecting plate 2051, the two opposite abutting plates 2052 form an abutting area, the second telescopic cylinder 204 drives the two opposite abutting plates 2052 to move above the second placing station 102, and the lamp housing 501 is located in the abutting area and abuts against the abutting plates 2052. The pressfitting pole 203 is at the pressfitting in-process, lamp body 501 produces the deformation of certain degree, along with the reduction of the pressure that the pressfitting pole 203 applyed for lamp body 501, lamp body 501 can fall down along with the pressfitting pole 203 rises behind the take the altitude, the corresponding in-process that drops can lead to the fact the influence to the compactness of the block between lamp body 501 and the circuit board 502, butt board 2052 and the mutual butt of lamp body 501, avoid lamp body 501 to rise along with the pressfitting pole 203, the equipment effect of assembly device 2 has effectively been guaranteed.

Referring to fig. 1, a blocking plate 206 is fixed on one side of the first fixing column 201, the blocking plate 206 extends toward the rotary table 1, the blocking plate 206 extends to the first placing station 101, the blocking plate 206 is located between the first placing station 101 and the second placing station 102, and the blocking plate 206 is provided with an abdicating channel 2061 through which the placing stations pass. The second placing station 102 and the third placing station 103 are dangerous stations, and the blocking plate 206 blocks the user, so that the user is prevented from extending the body parts such as the head and the hands to the second placing station 102 or the third placing station 103 to cause danger.

Referring to fig. 2, the marking device 3 includes a second fixing column 304, a marking assembly is fixed on the top of the second fixing column 304, the marking assembly includes a laser marking machine 302, and the laser marking machine 302 faces the LED lamp housing assembly 5 in the third placing station 103. The marking assembly further comprises a third telescopic cylinder 301, the third telescopic cylinder 301 is fixed at the top end of the second fixing column 304, and the third telescopic cylinder 301 is in driving connection with the laser marking machine 302. The third telescopic cylinder 301 controls the height of the laser marking machine 302, so that the marking positions which are not used are matched.

Referring to fig. 2, the marking device 3 further includes a detection assembly 303, the detection assembly 303 is located at one side of the rotary table 1, the detection assembly 303 includes a third fixing column 3031, an infrared sensor 3032 is fixed at a top end of the third fixing column 3031, and the infrared sensor 3032 faces the third placing station 103. In this embodiment, the number of the marking devices 3 is two, and the two marking devices 3 are located on both sides of the third placing station 103. Infrared sensor 3032 and laser marking machine 302 mutually support, and infrared sensor 3032 detects LED lamp housing subassembly 5 of station 103 is placed to the third, guarantees that under the prerequisite that has LED lamp housing subassembly 5 in the station 103 is placed to the third, laser marking machine 302 just begins work, avoids laser marking machine 302's ineffective work.

Referring to fig. 2, the material taking device 4 includes a fourth fixed column 401, a guide plate 402 extending in the horizontal direction is fixed to the top end of the fourth fixed column 401, a fourth telescopic cylinder 403 is movably arranged on the guide plate 402, a material taking clamp 404 is connected to the bottom of the fourth telescopic cylinder 403 in a driving mode, the plurality of placing stations include a fourth placing station 104, and the material taking clamp 404 is used for clamping the LED lamp housing assembly 5 in the fourth placing station 104.

When the LED lamp pressing device is used, the circuit board 502 and the lamp housing 501 are placed in the placing column 105 of the first placing station 101, the rotating workbench 1 transports the LED lamp housing assembly 5 in the first placing station 101 to the second placing station 102, the assembling device 2 of the second placing station 102 assembles the lamp housing 501 and the circuit board 502, in the pressing process of the pressing rod 203, the second telescopic cylinder 204 drives the abutting plate 2052 to move to the second placing station 102 and abut against the lamp housing 501 of the second placing station 102, after the pressing of the pressing rod 203 is completed, the pressing rod 203 is lifted, the abutting plate 2052 is started by the second telescopic cylinder 204 after the lamp housing 501 is static, and moves towards the direction far away from the second placing station 102, so that the assembling process is completed. The rotary workbench 1 transports the assembled LED lamp housing assembly 5 to the third placing station 103, the infrared sensor 3032 detects the third placing station 103, and after the infrared sensor 3032 detects the LED lamp housing assembly 5, the laser marking machine 302 marks the lamp housing 501 to complete the marking process. The rotary workbench 1 transports the marked LED lamp housing assembly 5 to a fourth placing station 104, and the material taking device 4 of the fourth placing station 104 takes the marked LED lamp housing assembly 5.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (10)

1. The utility model provides a LED lamp is with full-automatic mark equipment integration equipment of beating for assemble and beat the mark to LED lamp housing subassembly, its characterized in that, including swivel work head, be provided with a plurality of stations of placing of arranging in proper order on the swivel work head, be fixed with a plurality of stations of placing of arranging in proper order, LED lamp housing subassembly is placed on placing the station, swivel work head week side is fixed with assembly device, is beaten mark device and extracting device, assembly device, beat mark device and extracting device respectively with place the station one-to-one, assembly device, beat mark device and extracting device assemble, beat mark and get the material to LED lamp housing subassembly respectively.

2. The full-automatic marking and assembling integrated device according to claim 1, wherein: the assembling device comprises a first fixing column, an assembling component is fixed to the top of the first fixing column, the bottom end of the assembling component is an output end, the plurality of placing stations comprise second placing stations, and the output end corresponds to the second placing stations in position.

3. The full-automatic marking and assembling integrated device according to claim 2, wherein: the assembly component comprises a first telescopic cylinder and a press-fit rod, the first telescopic cylinder is fixedly connected with the first fixing column, the top end of the press-fit rod is in driving connection with the bottom end of the first telescopic cylinder, and the other end of the press-fit rod is an output end.

4. The full-automatic marking and assembling integrated device according to claim 2, wherein: first fixed column middle part is fixed with spacing subassembly, spacing subassembly includes the flexible cylinder of second, the flexible cylinder of second and first fixed column fixed connection, the flexible cylinder drive of second is connected with the limiting plate, the flexible cylinder drive limiting plate of second extends to the second and places the station top and place the mutual butt of LED lamp housing subassembly in the station with the second.

5. The full-automatic marking and assembling integrated device according to claim 1, wherein: the marking device comprises a second fixing column, a marking assembly is fixed to the top of the second fixing column, the marking assembly comprises a laser marking machine, a plurality of placing stations comprise a third placing station, and the laser marking machine is used for placing an LED lamp housing assembly in the station towards the third placing station.

6. The full-automatic marking and assembling integrated device according to claim 5, wherein: the marking device further comprises a detection assembly, the detection assembly is located on one side of the rotary workbench and comprises a third fixing column, an infrared sensor is fixed to the top end of the third fixing column, and the infrared sensor is arranged towards the third placing station.

7. The full-automatic marking and assembling integrated device according to claim 1, wherein: the material taking device comprises a fourth fixing column, a guide plate extending along the horizontal direction is fixed to the top end of the fourth fixing column, a fourth telescopic cylinder is movably arranged on the guide plate, a material taking clamp is connected to the bottom of the fourth telescopic cylinder in a driving mode, the multiple placing stations comprise fourth placing stations, and the material taking clamp is used for clamping LED lamp housing assemblies in the fourth placing stations.

8. The full-automatic marking and assembling integrated device according to claim 1, wherein: the LED lamp shell component comprises a plurality of placing stations, wherein the placing stations are fixedly provided with placing columns, the bottom ends of the placing columns are fixedly connected with a rotating workbench, the top surfaces of the placing columns are provided with inwards concave placing grooves, and the LED lamp shell component is placed in the placing grooves.

9. The full-automatic marking and assembling integrated device according to claim 8, wherein: the LED lamp comprises a placing groove, wherein an annular boss protruding upwards is fixed at the bottom of the placing groove, a distance is reserved between the outer side face of the annular boss and the inner side face of the placing groove, the LED lamp shell assembly comprises a lamp shell and a circuit board, the circuit board is placed on the annular boss, and the bottom of the lamp shell extends to a position between the outer side face of the annular boss and the inner side face of the placing groove.

10. The full-automatic marking and assembling integrated device according to claim 2, wherein: a plurality of stations of placing include the first station of placing, the first station of placing is located the second and places station one side, be fixed with the baffler on the first fixed column side, the baffler extends towards swivel work head, the baffler extends to the first station of placing, the baffler is located the first station of placing and the second of placing and places between the station, the passageway of stepping down has been seted up on the baffler, the passageway of stepping down supplies a plurality of stations of placing to pass.

Images