CN215525501U - Visual detection device for industrial production line - Google Patents
Visual detection device for industrial production line Download PDFInfo
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- CN215525501U CN215525501U CN202121958392.4U CN202121958392U CN215525501U CN 215525501 U CN215525501 U CN 215525501U CN 202121958392 U CN202121958392 U CN 202121958392U CN 215525501 U CN215525501 U CN 215525501U
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- 238000001514 detection method Methods 0.000 title claims abstract description 41
- 230000000007 visual effect Effects 0.000 title claims abstract description 20
- 238000009776 industrial production Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 230000007306 turnover Effects 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000005096 rolling process Methods 0.000 claims description 23
- 238000011179 visual inspection Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007723 transport mechanism Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of production line detection equipment, and discloses a visual detection device for an industrial production line, which comprises a visual detection device, wherein the visual detection device comprises a conveying mechanism, a detection mechanism, a turnover mechanism and a cleaning mechanism, the two ends of the visual detection device are provided with the conveying mechanisms, the top of the conveying mechanism is provided with the detection mechanism, the middle of the conveying mechanism is provided with the turnover mechanism, and the bottom of the conveying mechanism is provided with the cleaning mechanism. This a visual detection device for industrial production line, through install tilting mechanism between transport mechanism, when the conveyer belt will wait to examine the part and convey on the L shaped plate, infrared sensor passes through the electronic hydraulic stem of line connection, make electronic hydraulic stem shrink, thereby drive the upset of L shaped plate, the upset of L shaped plate drives waits to examine the part upset, the rethread conveyer belt will wait to examine the part and convey the camera bottom, thereby make the camera can treat to examine the part and carry out the image capture of a plurality of faces, thereby detection efficiency has been improved.
Description
Technical Field
The utility model relates to the technical field of production line detection equipment, in particular to a visual detection device for an industrial production line.
Background
The visual detection means that a machine vision product (namely an image shooting device which is divided into a CMOS (complementary metal oxide semiconductor) product and a CCD (charge coupled device) product) converts a shot target into an image signal, transmits the image signal to a special image processing system, and converts the image signal into a digital signal according to information such as pixel distribution, brightness, color and the like; the image system performs various calculations on these signals to extract the features of the target, and then controls the operation of the on-site equipment according to the result of the discrimination. Is a valuable mechanism for production, assembly or packaging. It has immeasurable value in terms of the ability to detect defects and prevent defective products from being distributed to consumers. Present current visual detection device, most will be installed the part one side that needs the detection with equipment, detect the part, this makes the one side that once can only detect the part, if need detect the multiaspect, needs repeated detection, and this productivity that can lead to detecting is low, and in order to guarantee the accurate nature that the part detected, the conveyer belt must protect clean and tidy, relies on artificial mode to clean the drive belt at present more. There is therefore a need for improvement.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides a visual detection device for an industrial production line, which is provided with an installation turnover mechanism, can turn over the bottom surface of a part to be detected so as to facilitate a camera to collect information of other surfaces of the part, and has the advantages that a rolling brush is arranged at the bottom of a conveyor belt to clean dust of the conveyor belt in real time, so that the technical problems are solved.
(II) technical scheme
In order to achieve the purpose, the utility model provides the following technical scheme: a visual detection device for an industrial production line comprises a visual detection device, wherein the visual detection device comprises a conveying mechanism, a detection mechanism, a turnover mechanism and a cleaning mechanism, the conveying mechanism is arranged at two ends of the visual detection device, the detection mechanism is arranged at the top of the conveying mechanism, the turnover mechanism is arranged in the middle of the conveying mechanism, and the cleaning mechanism is arranged at the bottom of the conveying mechanism;
the conveying mechanism comprises an upright post, a servo motor, a circular plate, a belt pulley, a roller, a conveying belt and a connecting plate, wherein the servo motor is fixedly installed on the front surface of the upright post, the circular plate is welded on the top of the upright post, the belt pulley is sleeved on the front surface of the circular plate, the roller is sleeved on the back surface of the circular plate, the conveying belt is sleeved on the shaft surface of the roller, and the connecting plate is welded between the circular plates;
the detection mechanism comprises upright rods, connecting rods, a camera, a fixing plate, a batten, a display and a host, wherein the upright rods are welded at the center of the top surface of the connecting plate, the connecting rods are fixedly connected between the upright rods, the camera is fixedly installed at the center of the bottom of the connecting rods, the fixing plate is welded at the center of the front surface of the connecting plate, the batten is welded between the side surfaces of the fixing plate, the display is fixedly installed at the center of the top surface of the batten, and the host is fixedly installed at the bottom of the batten;
the turnover mechanism comprises a supporting plate, an electric hydraulic rod, a first movable joint, a curved bar, a second movable joint, an L-shaped plate, a third movable joint and an infrared sensor, wherein the electric hydraulic rod and the first movable joint are installed on the top surface of the supporting plate, the curved bar is sleeved in the first movable joint, the top of the curved bar is fixedly connected with the second movable joint, the L-shaped plate is welded to the top of the second movable joint, the third movable joint is welded to the side surface of the L-shaped plate, and the infrared sensor is installed on the front surface and the back surface of the L-shaped plate;
the cleaning mechanism comprises second vertical rods, a shaft rod and a rolling brush, the second vertical rods are welded at the center of the bottom surface of the connecting plate, the shaft rod is movably mounted between the second vertical rods, and the rolling brush is sleeved at the center of the shaft rod.
Preferably, the camera is located above the top of the conveyor belt, and the host is located below the display.
Through above-mentioned technical scheme, will wait to examine the part and place at the conveyer belt, the conveyer belt will wait to examine the part and convey to the camera below, and the camera catches the picture of waiting to examine the part this moment. The camera sends the picture that catches to the host computer on, installs information in the host computer and compares the software, can do the contrast with the part picture that the camera was caught to judge whether qualified waiting to examine the part, and audio-visual demonstration shows on the display.
Preferably, the top of the electric hydraulic rod is movably connected with a third movable joint, and the bottom of the electric hydraulic rod is fixedly arranged on the top surface of the supporting plate.
Through the technical scheme, because the L shaped plate openly and back mounted have infrared sensor, infrared sensor and electronic hydraulic stem pass through the mutual linkage of circuit, when examining the part and being conveyed to the L shaped plate on by the conveyer belt, infrared sensor starts electronic hydraulic stem, electronic hydraulic stem shrink drives third movable joint downstream, because the first movable joint of curved bar one end swing joint, other end swing joint second movable joint, so the L shaped plate can overturn clockwise, thereby will examine the part upset and come, will examine the part through the conveyer belt and convey the camera bottom, thereby can make the camera gather the side information of examining the part.
Preferably, the rolling brush is positioned at the bottom of the conveyor belt, and the length of the rolling brush is equal to the width of the conveyor belt.
Through above-mentioned technical scheme, the second pole setting welds in the connecting plate bottom, and installs the axostylus axostyle between the second pole setting, and the axostylus axostyle cup joints in the round brush, and the round brush contacts in the conveyer belt bottom. The rolling brush can be driven to rotate when the conveying belt rotates, so that the surface of the conveying belt can be cleaned by the rolling brush, workers do not need to clean the conveying belt manually, production time is saved, and detection efficiency is improved.
Compared with the prior art, the utility model provides a visual detection device for an industrial production line, which has the following beneficial effects:
1. this a visual detection device for industrial production line, through install tilting mechanism between transport mechanism, when the conveyer belt will wait to examine the part and convey on the L shaped plate, infrared sensor passes through the electronic hydraulic stem of line connection, make electronic hydraulic stem shrink, thereby drive the upset of L shaped plate, the upset of L shaped plate drives waits to examine the part upset, the rethread conveyer belt will wait to examine the part and convey the camera bottom, thereby make the camera can treat to examine the part and carry out the image capture of a plurality of faces, thereby detection efficiency has been improved.
2. This a visual detection device for industrial production line, through welding the second pole setting in the connecting plate bottom, and install the axostylus axostyle between the second pole setting, the axostylus axostyle cup joints in the round brush, and the round brush contacts in the conveyer belt bottom. The rolling brush can be driven to rotate when the conveying belt rotates, so that the surface of the conveying belt can be cleaned by the rolling brush, workers do not need to clean the conveying belt manually, and production time is saved.
Drawings
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a perspective view of the back of the structure of the present invention;
FIG. 3 is a perspective view of the conveyor mechanism of the present invention;
FIG. 4 is a schematic perspective view of the turnover mechanism of the present invention;
FIG. 5 is a partially enlarged view of A in FIG. 3 according to the present invention.
Wherein: 1. a visual inspection device; 2. a transport mechanism; 3. a detection mechanism; 4. a turnover mechanism; 5. a cleaning mechanism; 21. a column; 22. a servo motor; 23. a circular plate; 24. a belt pulley; 25. a drum; 26. a conveyor belt; 27. a connecting plate; 31. erecting a rod; 32. a connecting rod; 33. a camera; 34. a fixing plate; 35. laths; 36. a display; 37. a host; 41. a support plate; 42. an electro-hydraulic lever; 43. a first joint; 44. a curved bar; 45. a second joint; 46. an L-shaped plate; 47. a third joint; 48. an infrared sensor; 51. a second upright stanchion; 52. a shaft lever; 53. and (7) rolling and brushing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, a visual inspection apparatus for an industrial production line includes a visual inspection apparatus 1, the visual inspection apparatus 1 includes a conveying mechanism 2, a detection mechanism 3, a turnover mechanism 4 and a cleaning mechanism 5, the conveying mechanism 2 is disposed at two ends of the visual inspection apparatus 1, the detection mechanism 3 is disposed at the top of the conveying mechanism 2, the turnover mechanism 4 is disposed in the middle of the conveying mechanism 2, and the cleaning mechanism 5 is disposed at the bottom of the conveying mechanism 2;
the conveying mechanism 2 comprises an upright post 21, a servo motor 22, a circular plate 23, a belt pulley 24, a roller 25, a conveying belt 26 and a connecting plate 27, wherein the servo motor 22 is fixedly arranged on the front surface of the upright post 21, the circular plate 23 is welded on the top of the upright post 21, the belt pulley 24 is sleeved on the front surface of the circular plate 23, the roller 25 is sleeved on the back surface of the circular plate 23, the conveying belt 26 is sleeved on the axial surface of the roller 25, and the connecting plate 27 is welded between the circular plates 23;
the detection mechanism 3 comprises upright rods 31, connecting rods 32, cameras 33, fixing plates 34, ribbon boards 35, a display 36 and a host 37, wherein the upright rods 31 are welded at the centers of the top surfaces of the connecting plates 27, the connecting rods 32 are fixedly connected between the upright rods 31, the cameras 33 are fixedly installed at the centers of the bottoms of the connecting rods 32, the fixing plates 34 are welded at the centers of the front surfaces of the connecting plates 27, the ribbon boards 35 are welded between the side surfaces of the fixing plates 34, the displays 36 are fixedly installed at the centers of the top surfaces of the ribbon boards 35, and the host 37 is fixedly installed at the bottoms of the ribbon boards 35;
the turnover mechanism 4 comprises a support plate 41, an electric hydraulic rod 42, a first movable joint 43, a curved rod 44, a second movable joint 45, an L-shaped plate 46, a third movable joint 47 and an infrared sensor 48, wherein the electric hydraulic rod 42 and the first movable joint 43 are installed on the top surface of the support plate 41, the curved rod 44 is sleeved in the first movable joint 43, the top of the curved rod 44 is fixedly connected with the second movable joint 45, the L-shaped plate 46 is welded on the top of the second movable joint 45, the third movable joint 47 is welded on the side surface of the L-shaped plate 46, and the infrared sensor 48 is installed on the front surface and the back surface of the L-shaped plate 46;
the cleaning mechanism 5 comprises second vertical rods 51, a shaft rod 52 and a rolling brush 53, the second vertical rods 51 are welded at the center of the bottom surface of the connecting plate 27, the shaft rod 52 is movably installed between the second vertical rods 51, and the rolling brush 53 is sleeved at the center of the shaft rod 52.
Specifically, the camera 33 is positioned above the top of the conveyor belt 26 and the host computer 37 is positioned below the display 36. The advantage is, will examine the part and place conveyer belt 26, and conveyer belt 26 will examine the part and convey camera 33 below, and camera 33 catches the picture of examining the part this moment. The camera 33 sends the captured images to the host 37, and information comparison software is installed in the host 37 and can compare the images of the parts captured by the camera 33, so that whether the parts to be detected are qualified or not is judged, and the images are visually displayed on the display 36.
Specifically, the top of the electric hydraulic rod 42 is movably connected with the third joint 47, and the bottom of the electric hydraulic rod 42 is fixedly installed on the top surface of the support plate 41. The advantage is, because infrared sensor 48 is installed to L shaped plate 46 front and back, infrared sensor 48 and electronic hydraulic stem 42 pass through the mutual linkage of circuit, when examining the part and being conveyed to L shaped plate 46 by conveyer belt 26 on, infrared sensor 48 starts electronic hydraulic stem 42, electronic hydraulic stem 42 shrink drives third swing 47 downstream, because first swing 43 of curved bar 44 one end swing joint, other end swing joint second swing 45, so L shaped plate 46 can overturn clockwise, thereby will examine the part upset and come, will examine the part through conveyer belt 26 and convey the camera 33 bottom to examining the part, thereby can make camera 33 gather the side information of examining the part.
Specifically, the rolling brush 53 is located at the bottom of the conveyor belt 26, and the length of the rolling brush 53 is equal to the width of the conveyor belt 26. The advantage is that the second uprights 51 are welded to the bottom of the connecting plate 27, and the axle 52 is installed between the second uprights 51, the axle 52 is sleeved in the rolling brush 53, and the rolling brush 53 contacts with the bottom of the conveyor belt 26. When the conveying belt 26 rotates, the rolling brush 53 is driven to rotate, so that the surface of the conveying belt 26 can be cleaned by the rolling brush 53, workers do not need to clean the conveying belt 26 manually, production time is saved, and detection efficiency is improved.
When the inspection device is used, the conveying belt 26 is firstly started, then a part to be inspected is placed on the surface of the conveying belt 26, the conveying belt 26 drives the part to be inspected to pass through the bottom of the camera 33, the camera 33 collects image information of the part to be inspected and then conveys the image information to the host 37, the image details of qualified parts are preset in the host 37 in advance, and the image information collected by the camera 33 is compared through a program in the host 37 to judge whether the part to be inspected is qualified or not. The conveyer belt 26 conveys the part to be inspected to the L-shaped plate 46, after the infrared sensor 48 detects the part to be inspected, the electric hydraulic rod 42 is contracted, the L-shaped plate 46 is overturned, the part to be inspected can be overturned and cross, two groups of conveying mechanisms 2 are arranged, the conveyer belt 26 conveys the part to be inspected to the bottom of the camera 33, the camera 33 collects image information of the other surface of the part to be inspected, the information is conveyed to the host 37, the host 37 integrates the information conveyed by the two groups of cameras 33, and the part to be inspected is compared and judged to be qualified. Because the rolling brush 53 is arranged at the bottom of the conveyor belt 26 and can roll along with the conveyor belt 26, the outer surface of the conveyor belt 26 is cleaned in real time, manual cleaning of the conveyor belt 26 is omitted, and the detection efficiency is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. A visual inspection device for industrial production lines, comprising a visual inspection device (1), characterized in that: the visual detection device (1) comprises a conveying mechanism (2), a detection mechanism (3), a turnover mechanism (4) and a cleaning mechanism (5), wherein the conveying mechanism (2) is arranged at two ends of the visual detection device (1), the detection mechanism (3) is arranged at the top of the conveying mechanism (2), the turnover mechanism (4) is arranged in the middle of the conveying mechanism (2), and the cleaning mechanism (5) is arranged at the bottom of the conveying mechanism (2);
the conveying mechanism (2) comprises an upright post (21), a servo motor (22), a circular plate (23), a belt pulley (24), a roller (25), a conveying belt (26) and a connecting plate (27), wherein the servo motor (22) is fixedly installed on the front surface of the upright post (21), the circular plate (23) is welded on the top of the upright post (21), the belt pulley (24) is sleeved on the front surface of the circular plate (23), the roller (25) is sleeved on the back surface of the circular plate (23), the conveying belt (26) is sleeved on the axial surface of the roller (25), and the connecting plate (27) is welded between the circular plates (23);
the detection mechanism (3) comprises a vertical rod (31), a connecting rod (32), a camera (33), a fixing plate (34), a batten (35), a display (36) and a host (37), the vertical rod (31) is welded at the center of the top surface of the connecting plate (27), the connecting rod (32) is fixedly connected between the vertical rods (31), the camera (33) is fixedly installed at the center of the bottom of the connecting rod (32), the fixing plate (34) is welded at the center of the front surface of the connecting plate (27), the batten (35) is welded between the side surfaces of the fixing plate (34), the display (36) is fixedly installed at the center of the top surface of the batten (35), and the host (37) is fixedly installed at the bottom of the batten (35);
the turnover mechanism (4) comprises a support plate (41), an electric hydraulic rod (42), a first movable joint (43), a curved rod (44), a second movable joint (45), an L-shaped plate (46), a third movable joint (47) and an infrared sensor (48), wherein the electric hydraulic rod (42) and the first movable joint (43) are installed on the top surface of the support plate (41), the curved rod (44) is sleeved inside the first movable joint (43), the top of the curved rod (44) is fixedly connected with the second movable joint (45), the L-shaped plate (46) is welded on the top of the second movable joint (45), the third movable joint (47) is welded on the side surface of the L-shaped plate (46), and the infrared sensors (48) are installed on the front surface and the back surface of the L-shaped plate (46);
the cleaning mechanism (5) comprises second vertical rods (51), shaft rods (52) and rolling brushes (53), the second vertical rods (51) are welded at the centers of the bottom surfaces of the connecting plates (27), the shaft rods (52) are movably mounted between the second vertical rods (51), and the rolling brushes (53) are sleeved at the centers of the shaft rods (52).
2. A visual inspection apparatus for an industrial production line as set forth in claim 1, wherein: the camera (33) is located above the top of the conveyor belt (26), and the host computer (37) is located below the display (36).
3. A visual inspection apparatus for an industrial production line as set forth in claim 1, wherein: the top of the electric hydraulic rod (42) is movably connected with a third movable joint (47), and the bottom of the electric hydraulic rod (42) is fixedly arranged on the top surface of the supporting plate (41).
4. A visual inspection apparatus for an industrial production line as set forth in claim 1, wherein: the rolling brush (53) is positioned at the bottom of the conveyor belt (26), and the length of the rolling brush (53) is equal to the width of the conveyor belt (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121958392.4U CN215525501U (en) | 2021-08-19 | 2021-08-19 | Visual detection device for industrial production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121958392.4U CN215525501U (en) | 2021-08-19 | 2021-08-19 | Visual detection device for industrial production line |
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| Publication Number | Publication Date |
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| CN215525501U true CN215525501U (en) | 2022-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121958392.4U Expired - Fee Related CN215525501U (en) | 2021-08-19 | 2021-08-19 | Visual detection device for industrial production line |
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| CN (1) | CN215525501U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117092118A (en) * | 2023-08-25 | 2023-11-21 | 江苏华锟智能科技有限公司 | Visual inspection device for industrial production line |
| CN117928432A (en) * | 2024-03-25 | 2024-04-26 | 四川梦腾科技有限公司 | Equipment monitoring system based on big data analysis |
-
2021
- 2021-08-19 CN CN202121958392.4U patent/CN215525501U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117092118A (en) * | 2023-08-25 | 2023-11-21 | 江苏华锟智能科技有限公司 | Visual inspection device for industrial production line |
| CN117092118B (en) * | 2023-08-25 | 2024-05-14 | 江苏华锟智能科技有限公司 | Visual inspection device for industrial production line |
| CN117928432A (en) * | 2024-03-25 | 2024-04-26 | 四川梦腾科技有限公司 | Equipment monitoring system based on big data analysis |
| CN117928432B (en) * | 2024-03-25 | 2024-05-24 | 四川梦腾科技有限公司 | Equipment monitoring system based on big data analysis |
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