CN215435076U

CN215435076U - Carpet plastic packaging equipment

Info

Publication number: CN215435076U
Application number: CN202121585192.9U
Authority: CN
Inventors: 龚辉武
Original assignee: Nanchong Huihong Vacuum Technology Co ltd
Current assignee: Nanchong Huihong Vacuum Technology Co ltd
Priority date: 2021-07-13
Filing date: 2021-07-13
Publication date: 2022-01-07
Anticipated expiration: 2031-07-13

Abstract

The utility model relates to the field of carpet manufacturing, in particular to carpet plastic packaging equipment, which comprises a carpet roll shaft, a rubber cushion roll shaft, a gluing roll shaft and a pressing roll shaft, wherein the gluing roll shaft, the gluing roll shaft and the pressing roll shaft are fixed on a support frame in parallel from bottom to top; the blanket roller and the cushion roller are respectively arranged on the left side and the right side of the support frame, the blanket is wrapped in the glue gap by the blanket roller and then is led in the press fit gap, the cushion is overlapped with the blanket in the press fit gap by the cushion roller, the motor is utilized to drive the roller shaft in the whole process, manual operation is not needed, manual gluing is not needed, and labor of workers is reduced.

Description

Carpet plastic packaging equipment

Technical Field

The utility model relates to the field of carpet manufacturing, in particular to carpet plastic packaging equipment.

Background

The existing rubber mat carpet generally has the advantages that the rubber mat layer is plastically packaged at the bottom of the carpet for the wear resistance, the waterproof type and the wear resistance of the carpet are guaranteed, glue needs to be pasted again when the carpet is bonded, the rubber mat needs to be pasted again, the butt joint of the edges of the carpet and the rubber mat needs to be guaranteed to be neat, so that the carpet is manufactured by hands at present, and the manufacturing efficiency of the carpet is low.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problems, the utility model aims to provide carpet plastic packaging equipment, which utilizes mechanical equipment to bond a carpet and a rubber mat, liberates labor force and improves production efficiency.

In order to achieve the purpose, the technical scheme of the utility model is as follows:

a carpet plastic package device comprises a carpet and a rubber cushion, wherein the carpet comprises a carpet roll shaft, a rubber cushion roll shaft, a gluing roll shaft and a pressing roll shaft, the gluing roll shaft and the pressing roll shaft are fixed on a support frame in a parallel manner from bottom to top, a glue wrapping gap is reserved between the gluing roll shaft and the gluing roll shaft, a pressing gap is reserved between the gluing roll shaft and the pressing roll shaft, a glue groove is arranged right below the gluing roll shaft, a driving motor is arranged in the axial direction of the gluing roll shaft, a driving gear is arranged at the shaft end of the gluing roll shaft, a driven gear is arranged at the shaft end of the gluing roll shaft, a synchronous gear synchronous with the driving gear is arranged at the shaft end of the pressing roll shaft, the driving gear is meshed with the driven gear, and the driven gear is meshed with the synchronous gear;

the blanket roll shaft and the rubber cushion roll shaft are respectively arranged on the left side and the right side of the supporting frame, the blanket is guided into the glue wrapping gap by the blanket roll shaft and then guided into the pressing gap, the rubber cushion is guided into the pressing gap by the rubber cushion roll shaft and is overlapped with the blanket, and the rubber cushion is positioned on the surface layer of the blanket with glue.

Further inject, the inner trough surface of glue groove is the arcwall face, and the arc length of its arcwall face is greater than the radius of gluing the roller, ensures that the glue in the glue groove can soak on gluing the roller, glues the blanket that passes in the gap with glue paste along with gluing the rotation of roller.

Further inject, the heating wire is installed to the groove outer wall in glue groove, heats glue, avoids glue to solidify.

In order to straighten the blanket, ensure that the blanket does not wrinkle when passing through the glue wrapping gap and ensure that the glue is fully pasted on the bottom surface of the blanket, a surrounding roller shaft parallel to the blanket roller shaft is also arranged in the vertical direction of the blanket roller shaft, and the blanket is led into the glue wrapping gap after being surrounded into an S shape between the blanket roller shaft and the surrounding roller shaft.

In order to ensure that the rubber mat and the blanket cannot be dislocated in the bonding process, the two ends of the gluing roller shaft and the pressing roller shaft are further provided with limiting baffle plates, the limiting baffle plates are installed on the gluing roller shaft and the pressing roller shaft through shaft sleeves, locking bolts are arranged on the shaft sleeves, and the distance between the baffle plates is adjusted according to the width of the blanket and the rubber mat before bonding.

Further limit, still include the stoving case, at stoving incasement wall arrangement has the air heater, still is equipped with carpet import and carpet export on the stoving case. After the blanket and the rubber mat are bonded together, the glue needs to be dried quickly, so that the glue is solidified quickly, and the blanket and the rubber mat are bonded and then directly enter a drying box.

Further inject, still be equipped with the sunning roller in the stoving case, the sunning roller is equipped with four groups at least, and four groups sunning rollers are the Z style of calligraphy and distribute, and carpet import and carpet export are facing to two sets of sunning rollers wherein.

Compared with the prior art, the utility model has the beneficial effects that: directly utilize the roller to stretch out the woollen blanket and cushion, be stained with glue earlier and be in the laminating together, send into the stoving case at last, whole process utilizes and utilizes motor drive roller, need not manual operation, need not artifical rubber coating, alleviates workman's labour. Moreover, the baffle is utilized for limiting, so that the high coincidence of the bonding of the blanket and the rubber mat can be ensured, the carpet can be quickly produced, and the quality of the carpet can be ensured. In addition, the drying box is used for drying without drying, and the production efficiency of the carpet is improved.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic view of a driving gear, a driven gear and a synchronous gear of the present invention;

fig. 3 is a front view schematically illustrating the gluing roller.

Detailed Description

In order to make the technical means, the creation features, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.

As shown in fig. 1, 2 and 3, the carpet is composed of a carpet 1 and a rubber mat 2, the plastic package device includes a carpet roller shaft 3, a rubber mat roller shaft 4, a gluing roller shaft 5, a gluing roller shaft 6 and a pressing roller shaft 7, the gluing roller shaft 5, the gluing roller shaft 6 and the pressing roller shaft 7 are fixed on a support frame 8 in parallel from bottom to top, a glue groove 9 is arranged right below the gluing roller shaft 5, a glue wrapping gap a is reserved between the gluing roller shaft 5 and the gluing roller shaft 6 for the carpet 1 to pass through, the gluing roller shaft 5 is stained with glue when the carpet 1 passes through, a pressing gap B is reserved between the gluing roller shaft 6 and the pressing roller shaft 7, one side of the carpet 1 with glue coincides with the rubber mat 2, and the carpet is adhered together through the extrusion of the gluing roller shaft 6 and the pressing roller shaft 7. Preferably, both ends of the gluing roller shaft 6 and the pressing roller shaft 7 are further provided with limiting baffles 60, the limiting baffles 60 are installed on the gluing roller shaft 6 and the pressing roller shaft 7 through shaft sleeves 61, and locking bolts are arranged on the shaft sleeves 61. The axle sleeve 61 on the same roll shaft can regulate the distance along the axial direction, and the blanket and the rubber mat are limited in the middle, so that the dislocation of the blanket and the rubber mat during adhesion is avoided.

A driving motor (not shown in the figure, a conventional motor and shaft connecting structure is arranged in the axial direction of the gluing roller shaft 5), a driving gear 10 is arranged at the shaft end of the gluing roller shaft 6, a driven gear 11 is arranged at the shaft end of the gluing roller shaft 6, a synchronous gear 12 synchronous with the driving gear 10 is arranged at the shaft end of the pressing roller shaft 7, the driving gear 10 is meshed with the driven gear 11, and a driven gear 111 is meshed with the synchronous gear 12. The blanket 1 and the rubber mat 2 are propelled by a driving motor, the driving gear 10 and the synchronous gear 12 keep synchronous positive rotation, the driven gear 11 rotates reversely, and the blanket 1 and the rubber mat 2 are bonded together in a matching way.

The blanket roll shaft 3 and the cushion roll shaft 4 are respectively arranged at the left side and the right side of the support frame 8, the blanket 1 is guided into the glue wrapping gap A by the blanket roll shaft 3 and then guided into the pressing gap B, the cushion 2 is guided into the pressing gap B by the cushion roll shaft 4 and is overlapped with the blanket 1, and the cushion 2 is positioned on the surface layer of the blanket 1 with glue. Before the roll shaft works, the blanket 1 and the rubber cushion 2 manually pass through the track routes in advance, when the driving motor is started, the blanket roll shaft 3 and the rubber cushion roll shaft 4 are naturally pulled and rotated when the blanket 1 and the rubber cushion 2 are pulled down, so that the blanket and the rubber cushion are smoothly loosened and placed.

The inner groove surface of the glue groove 9 is an arc-shaped surface, the arc length of the arc-shaped surface is larger than the radius of the glue roller shaft 5, the heating wire is installed on the outer wall of the glue groove 9, the glue groove 9 is made of metal and has thermal conductivity, glue in the groove is heated when the temperature is too low, and the glue is prevented from being solidified to affect the bonding effect.

Preferably, a surrounding roller shaft 13 parallel to the blanket roller shaft 3 is further arranged in the vertical direction of the blanket roller shaft 3, the blanket 1 is encircled into an S shape between the blanket roller shaft 3 and the surrounding roller shaft 13 and then is guided into the glue wrapping gap A, the tension is increased, and the blanket 1 is ensured to be in a stretched straight state at any time during work.

The carpet plastic package equipment further comprises a drying box 14, a hot air fan 15 is arranged on the inner wall of the drying box 14, the temperature of the hot air fan is controlled to be between 10 degrees and 30 degrees, a carpet inlet and a carpet outlet are further arranged on the drying box 14, and a carpet coming out of the pressing gap B penetrates through the carpet inlet to enter the drying box 14. In addition, in order to ensure that the carpet can be quickly dried in the drying box 14, the carpet needs to be wound in the drying box 14 for a plurality of circles, the drying rollers 16 are further arranged in the drying box 14, the drying rollers 16 are four groups, the four groups of drying rollers 16 are distributed in a Z shape, and the carpet inlet and the carpet outlet face to the two groups of drying rollers 16. A carpet reel 17 is arranged outside the outlet of the drying box 14, the carpet reel 17 is driven by a motor to roll up the dried carpet, or a cutting machine is directly arranged at the outlet to cut the carpet into small finished carpets.

The carpet plastic package equipment provided by the utility model is described in detail above. The description of the embodiments is only for the purpose of helping understanding the method of the present invention and the core idea thereof, and it should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims

1. The utility model provides a carpet plastic envelope equipment, carpet comprises woollen blanket and cushion, its characterized in that: the plastic package equipment comprises a blanket roll shaft, a cushion roll shaft, a gluing roll shaft and a pressing roll shaft, wherein the gluing roll shaft, the gluing roll shaft and the pressing roll shaft are fixed on a support frame in parallel from bottom to top, a glue wrapping gap is reserved between the gluing roll shaft and the gluing roll shaft, a pressing gap is reserved between the gluing roll shaft and the pressing roll shaft, a glue groove is arranged right below the gluing roll shaft, a driving motor is arranged in the axial direction of the gluing roll shaft, a driving gear is arranged at the shaft end of the gluing roll shaft, a driven gear is arranged at the shaft end of the gluing roll shaft, a synchronous gear synchronous with the driving gear is arranged at the shaft end of the pressing roll shaft, the driving gear is meshed with the driven gear, and the driven gear is meshed with the synchronous gear;

2. The carpet plastic package device according to claim 1, characterized in that: the inner groove surface of the glue groove is an arc surface, and the arc length of the arc surface is larger than the radius of the glue roller shaft.

3. The carpet plastic package device according to claim 2, characterized in that: and the outer wall of the glue groove is provided with an electric heating wire.

4. The carpet plastic package device according to claim 1, characterized in that: and the blanket is encircled into an S shape between the blanket roll shaft and the encircling roll shaft and then is led into the glue wrapping gap.

5. The carpet plastic package device according to claim 1, characterized in that: the two ends of the gluing roller shaft and the pressing roller shaft are also provided with limiting baffle plates, the limiting baffle plates are arranged on the gluing roller shaft and the pressing roller shaft through shaft sleeves, and locking bolts are arranged on the shaft sleeves.

6. The carpet plastic packaging equipment according to any one of claims 1 to 5, characterized in that: the carpet drying device is characterized by further comprising a drying box, wherein an air heater is arranged on the inner wall of the drying box, and a carpet inlet and a carpet outlet are further formed in the drying box.

7. The carpet plastic package device of claim 6, characterized in that: the drying box is characterized in that drying rollers are further arranged in the drying box, at least four groups of drying rollers are arranged, the four groups of drying rollers are distributed in a Z shape, and the carpet inlet and the carpet outlet face to the two groups of drying rollers.