CN215434360U - Continuous pulping machine with filtering function - Google Patents

Continuous pulping machine with filtering function Download PDF

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Publication number
CN215434360U
CN215434360U CN202122188679.XU CN202122188679U CN215434360U CN 215434360 U CN215434360 U CN 215434360U CN 202122188679 U CN202122188679 U CN 202122188679U CN 215434360 U CN215434360 U CN 215434360U
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pulping
filtering
slurry
discharging
pipeline
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CN202122188679.XU
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Chinese (zh)
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王振海
许海坤
张亚超
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Tianjin Saizhi Grouting Equipment Co ltd
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Tianjin Saizhi Grouting Equipment Co ltd
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Abstract

The utility model discloses a continuous pulping machine with a filtering function, which comprises a travelling mechanism, a pulping mechanism, a feeding mechanism, a filtering and deslagging mechanism and a pulp discharging mechanism, wherein the travelling mechanism is arranged on the pulping mechanism; the travelling mechanism comprises a movable trolley, so that the whole pulping machine can move conveniently; the pulping mechanism is arranged on the top surface of the trolley and comprises a pulping tank for making pulp; the feeding mechanism is arranged on the top surface of the trolley and positioned on one side of the pulping tank close to the feeding hole, and is used for conveying raw materials to the inside of the pulping tank; the filtering and deslagging mechanism is arranged above the top surface of the trolley and positioned on one side of the slurry outlet, and comprises a filter residue discharging component and a filter residue collecting component, and is used for discharging and collecting filter residues; the slurry discharge mechanism is arranged on the top surface of the trolley and is positioned on one side of the filtering and slag discharging mechanism, which is far away from the pulping tank, and is used for discharging slurry. The pulping machine can realize quantitative feeding and water adding, has adjustable raw material proportion, and has the functions of continuously filtering slurry and automatically discharging filter residues.

Description

Continuous pulping machine with filtering function
Technical Field
The utility model relates to the technical field of pulping equipment, in particular to a continuous pulping machine with a filtering function.
Background
The pulping machine is suitable for the projects of grouting, water plugging, gap filling, broken rock stratum reinforcing and the like in construction sites such as mines, tunnels, water conservancy projects, subways, buildings, bridges and the like.
The cement mortar without the filtering function contains particles, and is mixed with impurities such as stones, nails, grass and trees, so that a grouting pipeline is blocked, the flowing of the mortar is slow, a grouting pump is abraded, or a filter screen needs to be stopped for cleaning; in the traditional mode, a single concrete mixer is used for preparing slurry, and the function of a pulping machine is single; the traditional pulping process adopts manual feeding, which wastes time and labor and cannot ensure stable proportion of ingredients; in the traditional pulping process, after powder and water are stirred, the whole barrel of slurry is emptied to carry out the next pulping process, and continuous production cannot be realized.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned drawbacks and deficiencies of the prior art, it would be desirable to provide a continuous pulper with a filtering function.
The utility model provides a continuous pulping machine with a filtering function, which comprises a travelling mechanism, a pulping mechanism, a feeding mechanism, a filtering and deslagging mechanism and a pulp discharging mechanism, wherein the travelling mechanism is arranged on the pulping mechanism; wherein,
the travelling mechanism comprises a movable trolley which is used for supporting the feeding mechanism, the pulping mechanism, the filtering and deslagging mechanism and the pulp discharging mechanism, so that the whole pulping machine can move conveniently;
the pulping mechanism is arranged on the top surface of the trolley and comprises a pulping tank fixedly arranged on the top surface of the trolley, a stirring motor is fixedly arranged on the top surface of the pulping tank, a stirring shaft lever in the vertical direction is arranged in the pulping tank, a transmission rod of the stirring motor is fixedly connected with one end, close to the top of the pulping tank, of the stirring shaft lever through a first coupler, and a stirring blade is fixedly arranged at one end, far away from the stirring motor, of the stirring shaft lever; a feed inlet is formed in one side, located at one side of the stirring motor, of the top of the pulping tank, a water inlet pipeline is arranged in one side, located at one side, far away from the feed inlet, of the stirring motor, of the top of the pulping tank, and a flow regulating valve is arranged on the water inlet pipeline; the bottom of one side of the pulping tank is provided with a pulp outlet;
the feeding mechanism is arranged on the top surface of the trolley and positioned on one side of the pulping tank close to the feeding hole, and is used for conveying raw materials to the inside of the pulping tank;
the filtering and deslagging mechanism is arranged above the top surface of the trolley and positioned on one side of the slurry outlet, and comprises a filter residue discharging component and a filter residue collecting component which are used for discharging and collecting filter residues;
the slurry discharge mechanism is arranged on the top surface of the trolley and is positioned on one side, far away from the pulping tank, of the filtering and residue discharge mechanism and used for discharging slurry.
Preferably, the feeding mechanism comprises a spiral feeding machine, and a discharge hole of the spiral feeding machine is communicated with a feed hole of the pulping tank; the bottom of spiral material loading machine is provided with the collecting hopper, the inside of collecting hopper is provided with the filter sieve, the bottom of collecting hopper with the spiral channel of spiral material loading machine is linked together the setting.
Preferably, the filter residue discharge assembly comprises an inverted T-shaped three-way type filter residue discharge pipeline arranged in the vertical direction, and the filter residue discharge pipeline comprises a horizontal pipeline and a vertical pipeline; one port of the horizontal pipeline is communicated with the slurry outlet, and the other port of the horizontal pipeline is communicated with the slurry discharge mechanism through a pneumatic butterfly valve; the top end of the vertical pipeline is fixedly provided with a cover plate, the top surface of the cover plate is provided with a slag discharge motor and a speed reducer, and the slag discharge motor is in key connection with the speed reducer; a spiral body shaft is arranged inside the vertical pipeline, and one end, close to the speed reducer, of the spiral body shaft is fixedly connected with a transmission rod of the speed reducer through a second coupler; the spiral shaft is fixedly provided with a spiral blade, and the spiral blade is uniformly provided with a plurality of pulp filtering holes; one side of the vertical pipeline, which is far away from the pulping tank, is provided with a through hole for communicating the inside and the outside, and the inner wall of the vertical pipeline corresponds to the filter screen fixedly arranged by the through hole.
Preferably, the filter residue discharge assembly comprises a filter residue discharge pipeline communicated with the top of the vertical pipeline, and a filter residue collecting barrel is arranged on the top surface of the trolley corresponding to the filter residue discharge pipeline.
Preferably, the slurry discharging mechanism comprises a first slurry discharging pipeline which is communicated with one end of the pneumatic butterfly valve, which is far away from the filtering and slag discharging pipeline, an L-shaped second slurry discharging pipeline is arranged on the outer side wall surface of the filtering and slag discharging pipeline corresponding to the through hole, and one end of the second slurry discharging pipeline, which is far away from the filtering and slag discharging pipeline, is communicated with the first slurry discharging pipeline; the slurry inlet of the second slurry outlet pipeline is inclined upwards by 20 degrees.
Preferably, still include the switch board, the switch board with spiral material loading machine, agitator motor, row sediment motor, speed reducer, flow control valve and pneumatic butterfly valve electricity are connected.
Compared with the prior art, the utility model has the beneficial effects that:
(1) the continuous pulping machine with the filtering function is convenient to move and transport through the arranged travelling mechanism; the quantitative addition of raw materials and the quantitative addition of water can be realized through the arranged feeding mechanism, the raw material proportion can be adjusted, the manual feeding is avoided, and the time and the labor are saved; and realizing continuous pulping; the control cabinet can store and adjust pulping parameters;
(2) according to the continuous pulping machine with the filtering function, the filtering and deslagging mechanism and the pulp discharging mechanism are arranged, so that filter residues can be effectively filtered and separated and collected, the phenomenon that pipelines are blocked due to mixed impurities such as stones and plants is avoided, and the service life of equipment is prolonged.
It should be understood that what is described in this summary section is not intended to limit key or critical features of the embodiments of the utility model, nor is it intended to limit the scope of the utility model.
Other features of the present invention will become apparent from the following description.
Drawings
Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments made with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a continuous pulping machine with a filtering function according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a filtering and deslagging mechanism;
FIG. 3 is a schematic structural view of the helical shaft and helical blades;
FIG. 4 is a schematic structural view of a front view of a pulper;
reference numbers in the figures: 1. a traveling mechanism; 11. a trolley;
2. a pulping mechanism; 21. a pulping tank; 22. a stirring motor; 23. stirring the shaft lever; 24. a stirring blade; 25. a feed inlet; 26. a water inlet pipe; 27. a pulp outlet;
3. a feeding mechanism; 31. a spiral feeder; 32. a collection hopper; 33. filtering and screening;
4. a filtering and deslagging mechanism; 41. filtering a slag discharge pipeline; 42. a horizontal pipe; 43. a vertical pipe; 44. a pneumatic butterfly valve; 45. a cover plate; 46. a slag discharge motor; 47. a speed reducer; 48. a helical body shaft; 49. a helical blade; 410. filtering a slurry hole; 411. a filter screen; 412. discharging filter residues out of the pipeline; 413. a filter residue collection barrel;
5. a slurry discharge mechanism; 51. a first slurry discharge pipe; 52. a second slurry discharge pipe;
6. a control cabinet;
7. and (6) discharging the slurry level line.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and are not limiting of the utility model. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1 to 4, an embodiment of the present invention provides a continuous pulping machine with a filtering function, which is characterized by comprising a traveling mechanism 1, a pulping mechanism 2, a feeding mechanism 3, a filtering and deslagging mechanism 4, and a pulp discharging mechanism 5; wherein,
the travelling mechanism 1 comprises a movable trolley 11 for supporting the pulping mechanism 2, the feeding mechanism 3, the filtering and deslagging mechanism 4 and the pulp discharging mechanism 5, and is convenient for the movement of the whole pulping machine;
the pulping mechanism 2 is arranged on the top surface of the trolley and comprises a pulping tank 21 fixedly arranged on the top surface of the trolley, a stirring motor 22 is fixedly arranged on the top surface of the pulping tank 21, a stirring shaft rod 23 in the vertical direction is arranged in the pulping tank 21, a transmission rod of the stirring motor 22 is fixedly connected with one end, close to the top of the pulping tank 21, of the stirring shaft rod 23 through a first coupler, and a stirring blade 24 is fixedly arranged at one end, far away from the stirring motor 22, of the stirring shaft rod 23; a feed inlet 25 is formed in one side, located at the stirring motor 22, of the top of the pulping tank 21, a water inlet pipeline 26 is formed in one side, located at the far side from the feed inlet 25, of the stirring motor 22, of the top of the pulping tank 21, and a flow regulating valve is arranged on the water inlet pipeline 26 and used for quantitatively adding water into the pulping tank 21; the bottom of one side of the pulping tank 21 is provided with a pulp outlet 27;
the feeding mechanism 3 is arranged on the top surface of the trolley 11 and positioned on one side of the pulping tank 21 close to the feeding hole 25, and is used for conveying raw materials to the inside of the pulping tank 21;
the filtering and deslagging mechanism 4 is arranged above the top surface of the trolley 11 and positioned on one side of the slurry outlet 27, and comprises a filter residue discharging component and a filter residue collecting component which are used for discharging and collecting filter residues;
and the slurry discharge mechanism 5 is arranged on the top surface of the trolley 11 and is positioned on one side of the filtering and slag discharging mechanism 4 away from the pulping tank 21, and is used for discharging slurry.
In a preferred embodiment, the feeding mechanism 3 comprises a spiral feeding machine 31, and a discharge port of the spiral feeding machine 31 is communicated with the feed port 25 of the pulping tank 21; the bottom of the spiral feeding machine 31 is provided with a collecting hopper 32, and a filter sieve 33 is arranged in the collecting hopper 32, so that the raw materials for pulping can be subjected to primary filtration, and larger impurities in the raw materials are prevented from entering the pulping tank 21; the bottom of the aggregate bin 32 is communicated with the spiral channel of the spiral feeder 31. Wherein, the feeding motor of the spiral feeding machine 31 is a variable frequency speed regulating motor; the quantitative feeding, the water adding and the stirring lead the flow of the slurry to be stable, the specific gravity of the slurry to be stable, and the method has the advantages of accurate raw material proportion adjustment and high continuous efficiency of pulping production.
In a preferred embodiment, the residue discharge assembly includes an inverted T-shaped three-way filtering and residue discharging pipe 41 disposed in a vertical direction, and the filtering and residue discharging pipe 41 includes a horizontal pipe 42 and a vertical pipe 43; one port of the horizontal pipeline 41 is communicated with the slurry outlet 27, and the other port is communicated with the slurry discharge mechanism 5 through a pneumatic butterfly valve 44; a cover plate 45 is fixedly arranged at the top end of the vertical pipeline 43, a slag discharge motor 46 and a speed reducer 47 are arranged on the top surface of the cover plate 45, and the slag discharge motor 46 is in key connection with the speed reducer 47; a spiral body shaft 48 is arranged inside the vertical pipeline 43, and one end, close to the speed reducer 47, of the spiral body shaft 48 is fixedly connected with a transmission rod of the speed reducer 47 through a second coupler; a helical blade 49 is fixedly arranged on the helical body shaft 48, and a plurality of pulp filtering holes 410 are uniformly arranged on the helical blade 49; one side of the vertical pipeline 43 far away from the pulping tank 21 is provided with a through hole for communicating the inside and the outside, and a filter screen 411 is fixedly arranged on the inner wall of the vertical pipeline 43 corresponding to the through hole. Wherein, discharge big granule and impurity in the thick liquid through helical blade 49 on, helical blade 49's thick liquid hole 410 filters the binder in the thick liquid and the slightly bigger impurity that the filter sieve can not filter, can obtain the thick liquid that has better performance, has avoided the pipeline to be blockked up simultaneously. The pneumatic butterfly valve 44 is used for cleaning the pulping tank 21 when the stirring and pulping are stopped, and opening the stop valve when the pulping and impurities are emptied to discharge the residual pulping.
In a preferred embodiment, the residue discharge assembly comprises a residue discharge pipe 412 connected to the top of the vertical pipe 43, and a residue collection tub 413 is provided on the top surface of the cart 11 corresponding to the residue discharge pipe 412.
In a preferred embodiment, the slurry discharging mechanism 5 comprises a first slurry discharging pipeline 51 communicated with one end of the pneumatic butterfly valve 44 far away from the filtering and residue discharging pipeline 41, an L-shaped second slurry discharging pipeline 52 is arranged on the outer side wall surface of the filtering and residue discharging pipeline 41 corresponding to the through hole, and one end of the second slurry discharging pipeline 52 far away from the filtering and residue discharging pipeline 41 is communicated with the first slurry discharging pipeline 51; the slurry inlet of the second slurry discharge pipeline 52 is inclined upwards by 20 degrees, so that the smooth flowing of slurry can be ensured, sediment is not discharged, and slurry is not easy to accumulate when the pipeline is cleaned.
Wherein, the horizontal line at the top end of the second slurry discharge pipeline 52 is used as a slurry outlet line 7, slurry is discharged in an overflow mode, so that the slurry which is fully stirred in the pulping tank 21 can be discharged, and suspended matters above the slurry outlet line 7 are continuously stirred in the pulping tank 21; and meanwhile, slurry is discharged in an overflow mode, so that the slurry preparation emptying time is saved, and the continuity of grouting is ensured.
In a preferred embodiment, the device further comprises a control cabinet 6, wherein the control cabinet 6 is electrically connected with the spiral feeder 31, the stirring motor 22, the slag discharging motor 46, the speed reducer 47, the flow regulating valve and the pneumatic butterfly valve 44.
The working principle of the utility model is as follows: the pulping machine adds raw materials and water into the pulping tank 21 at regular time and quantity according to proportion through the spiral feeding machine 31 and the flow regulating valve, and drives the stirring shaft rod 23 and the stirring blade 24 to rotate through the stirring motor 22 to pulp; after pulping is finished, the pulp enters the vertical pipeline 43, the spiral shaft 48 and the spiral blade 49 are driven to rotate by the slag discharge motor 46 and the speed reducer 47, and impurities in the pulp are conveyed to the top by the spiral blade 49 and are discharged to the inside of the filter residue collecting barrel 413 by the filter residue discharge pipeline 412 as the spiral blade 49 is provided with the filter residue hole 410; the slurry enters the inside of the second slurry discharge pipe 52 through the through holes and then enters the inside of the first slurry discharge pipe 51 to be discharged.
In the description of the present specification, the terms "connect", "mount", "fix", and the like are to be understood in a broad sense, for example, "connect" may be a fixed connection, a detachable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In the description of the present application, the description of the terms "one embodiment," "some embodiments," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (6)

1. A continuous pulping machine with a filtering function is characterized by comprising a travelling mechanism, a pulping mechanism, a feeding mechanism, a filtering and deslagging mechanism and a pulp discharging mechanism; wherein,
the travelling mechanism comprises a movable trolley which is used for supporting the feeding mechanism, the pulping mechanism, the filtering and deslagging mechanism and the pulp discharging mechanism, so that the whole pulping machine can move conveniently;
the pulping mechanism is arranged on the top surface of the trolley and comprises a pulping tank fixedly arranged on the top surface of the trolley, a stirring motor is fixedly arranged on the top surface of the pulping tank, a stirring shaft lever in the vertical direction is arranged in the pulping tank, a transmission rod of the stirring motor is fixedly connected with one end, close to the top of the pulping tank, of the stirring shaft lever through a first coupler, and a stirring blade is fixedly arranged at one end, far away from the stirring motor, of the stirring shaft lever; a feed inlet is formed in one side, located at one side of the stirring motor, of the top of the pulping tank, a water inlet pipeline is arranged in one side, located at one side, far away from the feed inlet, of the stirring motor, of the top of the pulping tank, and a flow regulating valve is arranged on the water inlet pipeline; the bottom of one side of the pulping tank is provided with a pulp outlet;
the feeding mechanism is arranged on the top surface of the trolley and positioned on one side of the pulping tank close to the feeding hole, and is used for conveying raw materials to the inside of the pulping tank;
the filtering and deslagging mechanism is arranged above the top surface of the trolley and positioned on one side of the slurry outlet, and comprises a filter residue discharging component and a filter residue collecting component which are used for discharging and collecting filter residues;
the slurry discharge mechanism is arranged on the top surface of the trolley and is positioned on one side, far away from the pulping tank, of the filtering and residue discharge mechanism and used for discharging slurry.
2. The continuous pulping machine with the filtering function according to claim 1, wherein the feeding mechanism comprises a spiral feeding machine, and a discharge port of the spiral feeding machine is communicated with a feed port of the pulping tank; the bottom of spiral material loading machine is provided with the collecting hopper, the inside of collecting hopper is provided with the filter sieve, the bottom of collecting hopper with the spiral channel of spiral material loading machine is linked together the setting.
3. The continuous pulper with the filtering function according to claim 2, wherein said residue discharge assembly comprises an inverted T-shaped three-way type filtering and residue discharge pipe arranged in a vertical direction, and said filtering and residue discharge pipe comprises a horizontal pipe and a vertical pipe; one port of the horizontal pipeline is communicated with the slurry outlet, and the other port of the horizontal pipeline is communicated with the slurry discharge mechanism through a pneumatic butterfly valve; the top end of the vertical pipeline is fixedly provided with a cover plate, the top surface of the cover plate is provided with a slag discharge motor and a speed reducer, and the slag discharge motor is in key connection with the speed reducer; a spiral body shaft is arranged inside the vertical pipeline, and one end, close to the speed reducer, of the spiral body shaft is fixedly connected with a transmission rod of the speed reducer through a second coupler; the spiral shaft is fixedly provided with a spiral blade, and the spiral blade is uniformly provided with a plurality of pulp filtering holes; one side of the vertical pipeline, which is far away from the pulping tank, is provided with a through hole for communicating the inside and the outside, and the inner wall of the vertical pipeline corresponds to the filter screen fixedly arranged by the through hole.
4. The continuous pulper of claim 3, wherein said residue discharge assembly comprises a residue discharge pipe in communication with the top of said vertical pipe, and a residue collection bucket is provided on the top surface of said carriage corresponding to said residue discharge pipe.
5. The continuous pulper with the filtering function according to claim 4, wherein the slurry discharging mechanism comprises a first slurry discharging pipeline which is communicated with one end of the pneumatic butterfly valve, which is far away from the filtering and slag discharging pipeline, an L-shaped second slurry discharging pipeline is arranged on the outer side wall surface of the filtering and slag discharging pipeline corresponding to the through hole, and one end of the second slurry discharging pipeline, which is far away from the filtering and slag discharging pipeline, is communicated with the first slurry discharging pipeline; the slurry inlet of the second slurry discharge pipeline is inclined upwards by 20 degrees.
6. The continuous pulper with the filtering function according to claim 5, further comprising a control cabinet, wherein the control cabinet is electrically connected with the spiral feeding machine, the stirring motor, the slag discharging motor, the speed reducer, the flow regulating valve and the pneumatic butterfly valve.
CN202122188679.XU 2021-09-10 2021-09-10 Continuous pulping machine with filtering function Active CN215434360U (en)

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Application Number Priority Date Filing Date Title
CN202122188679.XU CN215434360U (en) 2021-09-10 2021-09-10 Continuous pulping machine with filtering function

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Application Number Priority Date Filing Date Title
CN202122188679.XU CN215434360U (en) 2021-09-10 2021-09-10 Continuous pulping machine with filtering function

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CN215434360U true CN215434360U (en) 2022-01-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115042320A (en) * 2022-06-22 2022-09-13 嘉兴上建宏成混凝土有限公司 A kind of high viscosity recycled concrete processing equipment and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115042320A (en) * 2022-06-22 2022-09-13 嘉兴上建宏成混凝土有限公司 A kind of high viscosity recycled concrete processing equipment and preparation method thereof

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