CN215353412U - Intelligent fine chemical reaction kettle - Google Patents
Intelligent fine chemical reaction kettle Download PDFInfo
- Publication number
- CN215353412U CN215353412U CN202121554135.4U CN202121554135U CN215353412U CN 215353412 U CN215353412 U CN 215353412U CN 202121554135 U CN202121554135 U CN 202121554135U CN 215353412 U CN215353412 U CN 215353412U
- Authority
- CN
- China
- Prior art keywords
- auxiliary agent
- bevel gear
- stirrer
- main
- kettle body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 27
- 239000012847 fine chemical Substances 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 50
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000003756 stirring Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 238000012824 chemical production Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Landscapes
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model provides an intelligent fine chemical reaction kettle which comprises a kettle body, wherein a finished material pipe is arranged at the bottom of the kettle body, a main motor is arranged at the top end of the kettle body, a driving gear is sleeved on an output shaft of the main motor, a main stirrer is rotatably arranged in the kettle body, the top end of the main stirrer is mechanically connected with the output shaft of the main motor, an auxiliary agent feeding tank is arranged on one side of the main stirrer, and an auxiliary stirrer is rotatably arranged on the other side of the main stirrer.
Description
Technical Field
The utility model relates to the technical field of reaction kettle equipment, in particular to an intelligent fine chemical reaction kettle.
Background
The reaction kettle is a common device in chemical production, and is mainly a container for stirring and mixing various materials to perform chemical reaction. The uniformity of the reaction kettle for stirring and mixing materials is an important index for measuring whether the reaction kettle is efficient or not, and the existing reaction kettle feeding process is to completely add all the materials into the kettle body at one time and then stir and mix the materials, so that the materials are not uniformly mixed in such a feeding mode, the mixing quality is difficult to ensure, the chemical reaction in the kettle body is insufficient, the conversion rate and the yield of products are low, the production efficiency is reduced, and the production cost is improved; meanwhile, only one stirrer is arranged in the existing reaction kettle, when the stirrer rotates to stir mixed materials, the materials can form a follow-up rotation mode, the materials on the edge of the inner periphery of the kettle body are difficult to be efficiently mixed, and in order to enable the materials on the edge of the inner periphery to be uniformly mixed, the length of a stirring blade in the stirrer can be generally increased, but the contact area between the stirrer and the materials can be increased, so that the stirring resistance is improved, and especially when the materials with high viscosity are stirred, the loss of a motor and power consumption can be caused; simultaneously, the business turn over material of current reation kettle mostly needs manual operation, leads to the material to add the accuracy of material into the material low, and then leads to the sufficiency of reaction low, and manual operation is dangerous big simultaneously, has great hidden danger to chemical production.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent fine chemical reaction kettle to solve the problems in the background technology.
In order to solve the technical problems, the utility model provides the following technical scheme: an intelligent fine chemical reaction kettle comprises a kettle body, wherein a finished material pipe is arranged at the bottom of the kettle body, a main motor is arranged at the top end of the kettle body, a driving gear is sleeved on an output shaft of the main motor and penetrates through the kettle body, a main stirrer is installed in the kettle body in a rotating manner, the top end of the main stirrer is mechanically connected with the output shaft of the main motor, an auxiliary agent feeding tank is arranged on one side of the main stirrer, an auxiliary agent feeding pipe is arranged at the top of the auxiliary agent feeding tank, an auxiliary agent discharging port is arranged at the bottom of the auxiliary agent feeding tank, a screw rod and a small stirrer are respectively installed on two inner sides of the auxiliary agent feeding tank in a rotating manner, a nut sleeve is sleeved on the screw rod and positioned on one side of the auxiliary agent discharging port, a material port plug is fixed in the auxiliary agent discharging port and can be plugged in the auxiliary agent discharging port, the top ends of the screw rod and the small stirrer penetrate through the kettle body, a transmission shaft is arranged between the screw rod and the small stirrer, a bevel gear C and a bevel gear D are respectively installed at two ends of the transmission shaft, the top end of the screw is sleeved with a bevel gear B, one side of the screw is provided with a driving motor, an output shaft of the driving motor is provided with a bevel gear A, the top end of the small stirrer is sleeved with a bevel gear E, the bevel gear A is meshed with one side of the bevel gear B, the other side of the bevel gear B is meshed with the bevel gear C, and the bevel gear D is meshed with the bevel gear E;
the other side of the main stirrer is rotatably provided with an auxiliary stirrer, the top end of the auxiliary stirrer penetrates through the kettle body and is sleeved with a driven gear, and the driving gear is meshed with the driven gear;
one side of the upper end of the kettle body is communicated with a main material pipe.
All install solenoid valve on finished product material pipe, auxiliary agent inlet pipe and the main material pipe, the last controller that is provided with of solenoid valve, and with controller electric connection.
The other side of the nut sleeve is provided with a sliding groove opening, a sliding strip is fixed on the wall of the auxiliary agent feeding tank correspondingly, and the sliding groove opening on the other side of the nut sleeve is arranged on the sliding strip.
The outside of the kettle body is provided with a jacket.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the auxiliary agent feeding tank is arranged in the kettle body, and the opening degree of the auxiliary agent discharging port is controlled through the up-and-down movement distance of the material port plug, so that the inflow amount of the auxiliary agent can be controlled, the auxiliary agent is ensured to gradually flow into the kettle body within a certain time, the mixing is more uniform, and the reaction sufficiency is improved.
2. The auxiliary stirrer is rotatably arranged on the other side of the main stirrer, and is driven to rotate to stir the materials on the inner peripheral edge of the kettle body through the transmission of the driving gear and the driven gear, so that the stirring efficiency is improved, the uniformity of material mixing is improved, and the chemical reaction in the kettle body is ensured to be more sufficient.
3. Electromagnetic valves are arranged on the finished material pipe, the auxiliary agent feeding pipe and the main material pipe, a controller is arranged on each electromagnetic valve and is electrically connected with the controller, the controller is electrically connected with a DCS control system in a remote control center, and a worker can send an adjusting instruction to the DCS control system to the controller, so that the controller controls the opening and closing degree of the electromagnetic valves, the remote instrument automatic control of the feeding amount can be realized, the accuracy of the material feeding is high, and the sufficiency of the reaction is high; the method does not need manual operation, and eliminates hidden troubles in chemical production.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of an embodiment of the present invention;
in the figure: 1, a kettle body; 2, finished material pipe; 3, a main motor; 4 a driving gear; 5, a main stirrer; 6, an auxiliary agent feeding tank; 7, an auxiliary agent feeding pipe; 8, discharging a discharge port of the auxiliary agent; 9, a screw rod; 10 small stirrers; 11, a nut sleeve; 12 a material port plug; 13 a transmission shaft; 14 bevel gears C; 15 bevel gears D; 16 bevel gears B; 17 driving a motor; 18 bevel gear A; 19 bevel gears E; 20 pairs of stirrers; 21 a driven gear; 22 a main pipe; 23 an electromagnetic valve; 24 a slide bar; and 25, a jacket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: an intelligent fine chemical reaction kettle comprises a kettle body 1 with a finished material pipe 2 arranged at the bottom, wherein a main motor 3 is arranged at the top end of the kettle body 1, a driving gear 4 is sleeved on an output shaft of the main motor 3 and penetrates through the kettle body 1, a main stirrer 5 is rotatably installed in the kettle body 1, the top end of the main stirrer 5 is mechanically connected with the output shaft of the main motor 3, an auxiliary agent feeding tank 6 is arranged at one side of the main stirrer 5, an auxiliary agent feeding pipe 7 is arranged at the top of the auxiliary agent feeding tank 6, an auxiliary agent discharging port 8 is arranged at the bottom, a screw rod 9 and a small stirrer 10 are respectively rotatably installed at two inner sides of the auxiliary agent feeding tank 6, a nut sleeve 11 is sleeved on the screw rod 9, the nut sleeve 11 is positioned at one side of the auxiliary agent discharging port 8 and is fixedly provided with a material port plug 12, the material port plug 12 can be plugged into the auxiliary agent discharging port 8, and the top ends of the screw rod 9 and the small stirrer 10 penetrate through the kettle body 1, a transmission shaft 13 is arranged between the two shafts, a bevel gear C14 and a bevel gear D15 are respectively arranged at two ends of the transmission shaft 13, a bevel gear B16 is sleeved at the top end of the screw 9, a driving motor 17 is arranged at one side of the screw, a bevel gear A18 is arranged on an output shaft of the driving motor 17, a bevel gear E19 is sleeved at the top end of the small stirrer 10, the bevel gear A18 is meshed with one side of a bevel gear B16, the other side of the bevel gear B16 is meshed with the bevel gear C14, and the bevel gear D15 is meshed with the bevel gear E19;
the auxiliary stirrer 20 is rotatably mounted on the other side of the main stirrer 5, the top end of the auxiliary stirrer 20 penetrates through the kettle body 1 and is sleeved with the driven gear 21, the driving gear 4 and the driven gear 21 are mutually meshed, the main motor 3 rotates to drive the main stirrer 5 to stir mixed materials, and meanwhile, the auxiliary stirrer 20 is driven to rotate to stir the materials on the inner peripheral edge of the kettle body 1 through the transmission of the driving gear 4 and the driven gear 21, so that the stirring efficiency is improved, the uniformity of material mixing is improved, and the chemical reaction in the kettle body 1 is ensured to be more sufficient;
one side of the upper end of the kettle body 1 is communicated with a main material pipe 22, so that main materials can conveniently enter the kettle body 1.
All install solenoid valve 23 on finished product pipe 2, auxiliary agent inlet pipe 7 and the main material pipe 22, be provided with the controller on the solenoid valve 23, and with controller electric connection, controller and the central DCS control system electric connection of remote control, the staff can send out regulating instruction to the controller to DCS control system, then the switching degree of controller control solenoid valve 23, and then can realize the remote instrument automated control of feeding volume.
The other side of the nut sleeve 11 is provided with a sliding groove opening, a sliding strip 24 is correspondingly fixed on the wall of the auxiliary agent feeding tank 6, the sliding groove opening on the other side of the nut sleeve 11 is arranged on the sliding strip 24, when the nut sleeve 11 drives the material opening plug 12 to move up and down, the other side of the nut sleeve 11 can slide up and down along the sliding strip 24, the stability of the up and down movement of the nut sleeve 11 can be further kept, and meanwhile, the moving distance of the nut sleeve 11 can be limited.
The outer side of the kettle body 1 is provided with a jacket 25.
Examples
The driving motor 17 can realize forward and reverse rotation, a controller is also arranged on the driving motor 17, the controller is also electrically connected with a DCS control system in a remote control center, the controller controls the driving motor 17 to rotate by receiving an adjusting instruction of the DCS control system, the bevel gear A18 and the bevel gear B16 drive the screw rod 9 to rotate, so that the nut sleeve 11 drives the material port plug 12 to move upwards, the material port plug 12 leaves the auxiliary agent discharge port 8, the auxiliary agent can flow into the kettle body 1 to be stirred and mixed with other materials for reaction, the controller controls the revolution number of the driving motor 17 to control the upward movement distance of the material port plug 12, the opening degree of the auxiliary agent discharge port 8 and the inflow amount of the auxiliary agent, the auxiliary agent is ensured to gradually flow into the kettle body 1 within a certain time, the mixing is more uniform, the reaction sufficiency is improved, and at the moment, the bevel gear B16 and the bevel gear C14, The transmission of transmission shaft 13, bevel gear D15 and bevel gear E19 then drives little agitator 10 and stirs the mixture to the auxiliary agent in the auxiliary agent feed tank 6, improves the mixing degree of consistency between the auxiliary agent, and then further improves the degree of mixing of auxiliary agent and the interior material of cauldron body 1, further improves the sufficiency of reaction.
It is noted that relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides an intelligent fine chemical industry reation kettle, is equipped with the cauldron body that finished product material pipe is managed including the bottom, the top of the cauldron body is provided with main motor, the cover is equipped with the driving gear on the output shaft of main motor, and passes the cauldron body, main agitator is installed to the internal rotation of cauldron, the top of main agitator with the output shaft mechanical connection of main motor, its characterized in that: an auxiliary agent feeding tank is arranged on one side of the main stirrer, an auxiliary agent feeding pipe is arranged on the top of the auxiliary agent feeding tank, an auxiliary agent discharging port is arranged at the bottom of the auxiliary agent feeding tank, a screw rod and a small stirrer are respectively installed on two inner sides of the auxiliary agent feeding tank in a rotating mode, a nut sleeve is sleeved on the screw rod and located on one side of the auxiliary agent discharging port, a material port plug is fixed on one side of the material port plug and can be plugged into the auxiliary agent discharging port, the top ends of the screw rod and the small stirrer penetrate through the kettle body, a transmission shaft is arranged between the screw rod and the small stirrer, bevel gears C and D are respectively installed at two ends of the transmission shaft, a bevel gear B is sleeved on the top end of the screw rod, a driving motor is arranged on one side of the screw rod, a bevel gear A is installed on an output shaft of the driving motor, a bevel gear E is sleeved on the top end of the small stirrer, the bevel gear A is meshed with one side of the bevel gear B, and the other side of the bevel gear B is meshed with the bevel gear C, the bevel gear D is meshed with the bevel gear E;
the other side of the main stirrer is rotatably provided with an auxiliary stirrer, the top end of the auxiliary stirrer penetrates through the kettle body and is sleeved with a driven gear, and the driving gear is meshed with the driven gear;
one side of the upper end of the kettle body is communicated with a main material pipe.
2. The intelligent fine chemical reaction kettle according to claim 1, wherein: all install solenoid valve on finished product material pipe, auxiliary agent inlet pipe and the main material pipe, the last controller that is provided with of solenoid valve, and with controller electric connection.
3. The intelligent fine chemical reaction kettle according to claim 1, wherein: the other side of the nut sleeve is provided with a sliding groove opening, a sliding strip is fixed on the wall of the auxiliary agent feeding tank correspondingly, and the sliding groove opening on the other side of the nut sleeve is arranged on the sliding strip.
4. The intelligent fine chemical reaction kettle according to claim 1, wherein: the outside of the kettle body is provided with a jacket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121554135.4U CN215353412U (en) | 2021-07-08 | 2021-07-08 | Intelligent fine chemical reaction kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121554135.4U CN215353412U (en) | 2021-07-08 | 2021-07-08 | Intelligent fine chemical reaction kettle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215353412U true CN215353412U (en) | 2021-12-31 |
Family
ID=79608190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121554135.4U Active CN215353412U (en) | 2021-07-08 | 2021-07-08 | Intelligent fine chemical reaction kettle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215353412U (en) |
-
2021
- 2021-07-08 CN CN202121554135.4U patent/CN215353412U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN218834503U (en) | Reation kettle is used in catalyst production | |
| CN215353412U (en) | Intelligent fine chemical reaction kettle | |
| CN216024173U (en) | Emulsification equipment is used in cosmetics production that can prevent deposit | |
| CN218962405U (en) | Coating mixing tank | |
| CN209612960U (en) | A kind of Chemical Manufacture mixed reactor | |
| CN220194622U (en) | Uniform mixing device | |
| CN218608999U (en) | Laboratory standard solution preparation agitating unit | |
| CN220878738U (en) | Electric heating efficient stirring tank | |
| CN216416841U (en) | Automatic proportional liquid beverage mixing device | |
| CN211562788U (en) | Pigment homogenizing device | |
| CN218901492U (en) | Efficient stirring formula refining equipment | |
| CN210171413U (en) | Neutralization stirred tank | |
| CN221183201U (en) | Flotation pulp agitator | |
| CN210434354U (en) | A three-dimensional stirring prevents deposiing agitator for producing benzalkonium bromide solution | |
| CN218924584U (en) | Bean vermicelli production is transferred and is stuck with agitator | |
| CN219291202U (en) | Stirring tank with temperature control mechanism | |
| CN220737239U (en) | Architectural coating agitated vessel | |
| CN221267750U (en) | Raw material mixing tank for molybdenum oxide production | |
| CN219518536U (en) | Reation kettle with rapid mixing function | |
| CN223381434U (en) | Raw material blending tank for concentrated sulfuric acid processing | |
| CN218035806U (en) | Detection device is used in inorganic coating production | |
| CN221471743U (en) | Cosmetic raw oil powder distributor | |
| CN218901853U (en) | Diphase stainless steel composite sheet reation kettle | |
| CN223818534U (en) | PE wax preparation mixing arrangement | |
| CN222788505U (en) | A chemical engineering extraction and separation device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |