Background
With the rapid development of national economy and the rapid increase of water consumption, in order to meet the urban water demand and solve the problem of uneven water resource distribution, the development and construction of large-scale, long-distance and cross-basin water supply projects has become a reality of no competition. Long-distance water delivery projects are established between water sources and cities, the fluctuation change of pipelines is often large due to long water delivery distance, and if the pipelines are not exhausted smoothly, the pipelines are easy to explode, huge economic loss is caused, and the safe and stable operation of a water supply system is seriously influenced. The exhaust valve system of the same water conveying pipeline needs to be repaired and replaced in a large area every year, the operation and maintenance cost is increased, and great potential safety hazards are brought to the operation of the system. In order to ensure the water supply safety of water transfer engineering in water-deficient areas, the practical problems to be solved urgently are to be solved by researching the existing exhaust valve system for preventing blockage and corrosion, improving the operation safety of pipelines and reducing the operation cost, and the method has huge application potential and social value.
Foreign researches on the aspects of anti-blocking and rusting of the exhaust valve are mostly applied to exhaust valve structures with higher precision requirements of automobiles, airplanes and the like. In foreign countries, Lee et al have studied the relationship between the air intake and exhaust flow coefficient of an air valve and the pressure fluctuation of a pipeline, and found that the negative pressure in the pipeline can be effectively controlled by arranging the air valve at the hump of the pipeline and under the condition of a large inflow flow coefficient, but the positive pressure in the pipeline can be increased due to the large outflow flow coefficient. American scholars developed a water hammer-proof exhaust valve with a valve body and a valve cover, the valve cover is fixedly connected, a valve opening is arranged on the valve body, and a high-speed air inlet and outlet device is arranged in an inner cavity of the valve body. In addition, different material patents exist for the rust prevention of the coating, but the application of the coating in the blockage prevention of the pressure pipeline exhaust valve is not common.
Some scholars in China also have some research on materials, methods and structures for preventing the blockage of the exhaust valve. The utility model relates to a research on gas-liquid two-phase and air valves of a long-distance water pipeline system, which is invented by Hejian Yong et al, a Shiweir Touchi electromechanical engineering company Limited in Hubei province, applies for an invention patent named as 'a paint spray booth water supply self-suction device' in 2018, 11 and 16, and reduces the problems of sewage backflow phenomenon and water pump operation influence caused by leakage of a bottom valve of an exhaust valve by replacing the bottom valve with the self-suction device. Wuhan Dayu valve member company limited has applied for the utility model patent of "filter screen" in 2012 10 months 10 days, and this filter screen is used for discharge valve entry, prevents that discharge valve from blockking up, has not only satisfied filtration requirement and can bear the interior water pressure of pipeline simultaneously, and is less to the area influence of overflowing, and the grid plate face is arranged along medium flow direction simultaneously, has improved impact resistance. Hubei province Rui pei dao warm new discharge valve that leads to scientific and technological limited research and development on tile is through separating upper cover and lower cover to can open wholly, be convenient for change the damaged part of inside, avoid the waste of resource, the connection structure setting of sleeve pipe and blast pipe simultaneously can effectually prevent that external debris from blockking first through-hole and second through-hole, thereby the people's of being convenient for use.
Aiming at the blockage and corrosion of the exhaust valve of the water delivery pressure pipeline, large-area maintenance and replacement are needed every year, so that the operation and maintenance cost is increased, and great potential safety hazards are brought to the operation of a system. When filling water in the pressurized pipeline, a large amount of silt and large-particle-size impurities enter the pipeline along with water flow, when water runs in the pipeline, air can be separated out in the water due to pressure, temperature change and the like, at this time, the air needs to enter the exhaust through the exhaust valve, and the impurities enter the exhaust valve body along with the water flow to block and corrode the exhaust valve, so that the normal use of the exhaust valve and the normal running of the pipeline are influenced.
In conclusion, most of the domestic and foreign researches on the exhaust valve are directed at the structure and the material of the exhaust valve, but few researches on the blockage of the pressure pipeline exhaust valve are carried out, and the improvement on the existing exhaust valve is rare. Water transfer engineering pipeline section is in the water supply period, and the maintenance frequency that leads to because of debris jam in the discharge valve increases, consequently carries out local improvement to current discharge valve, and furthest's the interior debris of reduction discharge valve are piled up, reduce to lead to the discharge valve trouble because of debris jam, is the steady operation of engineering and awaits the solution urgently.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a horizontal backwashing device for a water delivery pipeline exhaust valve, which aims to solve the problems that the water delivery pipeline exhaust valve is easy to block and corrode, and the normal use of the exhaust valve and the normal operation of a pipeline are influenced.
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:
a horizontal back-flushing device for a water delivery pipeline exhaust valve comprises a shell, a water inlet flange, a water outlet flange, a filter element and a plurality of filter element supporting members; the horizontal backwashing device for the water delivery pipeline exhaust valve further comprises a differential pressure controller, an air pressure balancing device, a plurality of cleaning brushes, a central shaft rod, a connecting shaft, a screw shaft, a motor, a speed reducer, a blow-off pipe and two bases; the two bases are a first base and a second base respectively;
the filter element and the shell are transversely arranged, the filter element is arranged in the shell, the filter element is connected with the shell through a plurality of filter element supporting members, an inner cavity formed between the filter element and the shell is a back washing cavity, the lower end and the upper end of the shell are respectively provided with a water inlet and a water outlet, the water inlet is communicated with the filter element, the water inlet and the water outlet are respectively provided with a water inlet flange and a water outlet flange, the filter element and the shell are respectively and fixedly provided with a first base and a second base at the same side, the upper end of the shell is provided with an air pressure balancing device and a pressure difference controller, the air pressure balancing device is electrically connected with the pressure difference controller, the lower end of the shell is provided with a drain pipe, and the drain pipe is communicated with the filter element;
the motor is connected with one end of a screw shaft through a speed reducer, the other end of the screw shaft is connected with one end of a central shaft rod through a connecting shaft, the other end of the central shaft rod rotates to penetrate through two bases to be arranged in the filter element, a plurality of cleaning brushes are welded on the central shaft rod, and the two bases and the central shaft rod are respectively sealed through rubber sealing rings.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model relates to a horizontal backwashing device for an exhaust valve of a water delivery pipeline, which solves the problems that in the prior art, the exhaust valve is easy to be blocked by impurities in water and corroded in the exhaust and air intake processes of the exhaust valve in the water delivery process of the water delivery pipeline, so that the exhaust valve loses the function and the normal operation of the water delivery pipeline is influenced.
The utility model relates to a horizontal backwashing device for a water delivery pipeline exhaust valve, which is mainly characterized in that: aiming at the exhaust valve of the long-distance water pipeline, the back washing device is arranged between the butterfly valve and the exhaust valve, and plays the roles of protecting the exhaust valve and enabling the water pipeline to normally run by filtering impurities and a large amount of silt in water. Meanwhile, the back washing device drives the cleaning brush to rotate through the rotating central shaft rod, so that water flow washes the filtering holes of the filtering filter element, and the back washing effect is achieved. The utility model discloses a large amount of impurities have been eliminated in the pipeline rivers to this practical device structural design is reasonable, easy operation, and the laborsaving saves time, can save more manpowers for the working face production, has better economic benefits.
Detailed Description
The first embodiment is as follows: as shown in fig. 1 to 5, the present embodiment discloses a horizontal backwash device for a water pipe vent valve, which includes a housing 1, a water inlet flange 2, a water outlet flange 3, a filter element 4, and a plurality of filter element support members 5; the horizontal back washing device for the water delivery pipeline exhaust valve further comprises a differential pressure controller 6, an air pressure balancing device 7, a plurality of cleaning brushes 8, a central shaft rod 9, a connecting shaft 10, a screw shaft 11, a motor 12, a speed reducer 13, a drain pipe 14 and two bases; the two bases are a first base 15 and a second base 16 respectively;
the filter element 4 and the shell 1 are transversely (horizontally) arranged, the filter element 4 is arranged in the shell 1, the filter element 4 is connected with the shell 1 through a plurality of filter element supporting members 5, an inner cavity formed between the filter element 4 and the shell 1 is a backwashing cavity 17, the lower end and the upper end of the shell 1 are respectively provided with a water inlet and a water outlet, the water inlet is communicated with the filter element 4, a water inlet flange 2 (a butterfly valve is arranged on an inlet pipe and connected with the water inlet flange 2, water flows into the water inlet through the butterfly valve and then enters the backwashing cavity 17), the device is arranged between the butterfly valve and an exhaust valve to reduce the damage of impurities in water to the exhaust valve and reduce the maintenance and replacement frequency of the exhaust valve) and a water outlet flange 3 (an exhaust valve is arranged on a water outlet pipe and connected with the water outlet flange 3, and filtered water reaches the inside the exhaust valve through the water outlet), the filter element 4 and the end opening of the shell 1 which are positioned at the same side are respectively and fixedly provided with a base I15 and a base II 16 (the two bases can be conveniently disassembled and maintained, and can be conveniently maintained when the filter element is blocked or the central shaft rod 9 can not rotate, meanwhile, the two bases can be used as access doors, the internal parts of the two bases are sealed by rubber gaskets, the external parts of the two bases are fastened by bolts to prevent water leakage, the maintenance space of the device can be further reduced, the elimination and replacement rate of the device is reduced), the upper end of the shell 1 is provided with a pressure balancing device 7 (which is interlocked with the pressure difference controller 6 and controlled by the pressure difference controller 6, when the gas pressure in the back washing cavity 17 is unbalanced, the pressure balancing device is used for exhausting gas) and the pressure difference controller 6 (the pressure difference controller 6 is connected with a control pipeline, water flow reaches the inside the pressure difference controller 6 through the filter element 4, and floating balls inside the pressure difference controller 6 are acted by buoyancy, the air pressure balancing device 7 is controlled to exhaust after the air pressure balancing device starts to ascend), the air pressure balancing device 7 is electrically connected with the differential pressure controller 6, a sewage discharge pipe 14 is arranged at the lower end of the shell 1, and the sewage discharge pipe 14 is communicated with the filter element 4;
motor 12 passes through speed reducer 13 and is connected with the one end of screw shaft 11, the other end of screw shaft 11 passes through connecting axle 10 and is connected with the one end of center pin pole 9, the other end of center pin pole 9 rotates and passes two bases and set up in filter core 4, the welding has a plurality of cleaning brushes 8 on the center pin pole 9, seals through rubber seal respectively between two bases and the center pin pole 9 (drive speed reducer 13 through motor 12 and rotate, drive screw shaft 11 by speed reducer 13 and rotate to the dirt on the control cleaning brush 8 brush filter core 4).
The second embodiment is as follows: as shown in fig. 1 and 2, the present embodiment is a further description of the first embodiment, and the housing 1 and the filter element 4 are both made of stainless steel (to avoid corrosion due to water quality problems).
The third concrete implementation mode: as shown in FIG. 1, the present embodiment is further described with respect to the first embodiment, the diameter of the filtering hole 22 of the filter element 4 is 1-5mm (which can effectively prevent large particle impurities and small particle stone sand in water and effectively prevent the blockage of the exhaust valve, and simultaneously discharge the filtered impurities through the sewage pipe 14 by using a back washing device. the diameter of the filtering hole 22 is preferably 2 mm).
The fourth concrete implementation mode: as shown in fig. 2, the present embodiment is further described with respect to the first embodiment, the number of the filter element support members 5 is six, six filter element support members 5 are uniformly arranged between the filter element 4 and the housing 1, the six filter element support members 5 are stainless steel bars, and the six stainless steel bars are welded between the housing 1 and the filter element 4.
The fifth concrete implementation mode: as shown in fig. 1, the first embodiment is further described, and the cleaning brush 8 includes a stainless steel rod 23 and a stainless steel brush head; one end of the stainless steel rod 23 is vertically welded on the central shaft rod 9, the stainless steel rod 23 is a threaded rod, the stainless steel brush head is in a nut shape with internal threads, and the stainless steel brush head is in threaded connection with the stainless steel rod 23 (the stainless steel brush head is convenient to detach and replace, and consumption of the device is reduced).
The sixth specific implementation mode: as shown in fig. 1, in this embodiment, a first embodiment is further described, a shaft end protective cover 24 covers a section of the outer side of the screw shaft 11, the connecting shaft 10 and the central shaft rod 9 exposed outside the housing 1, and the shaft end protective cover 24 is detachably and fixedly connected (by bolts) with the motor 12 and the second base 16 (to protect the device from entering dirt, so as to avoid jamming and reduce failure rate).
The seventh embodiment: as shown in fig. 1, this embodiment is further described with respect to the sixth embodiment, and the shaft end protecting cover 24 is made of stainless steel (to prevent dirt and dirt).
The specific implementation mode is eight: as shown in fig. 1, in this embodiment, a first embodiment is further described, a blowoff valve 18 is installed on the blowoff pipe 14, and the blowoff valve 18 is a ball valve and is controlled to be on or off (filtered impurities are discharged out of the housing through the blowoff pipe 14).
The specific implementation method nine: as shown in fig. 1, in the present embodiment, the motor 12, the speed reducer 13 and the differential pressure controller 6 are all electrically connected to an information receiver 19, the information receiver 19 is mounted on the housing 1, the information receiver 19 is in signal connection with a data recording device 20, the information receiver 19 is connected to a PC terminal 21 through a data line, the data recording device 20 is in signal connection with the PC terminal 21, the PC terminal 21 is a mobile phone or a computer, and the PC terminal 21 controls the start and stop of the motor 12.
The working principle of the utility model is that when water flow is filtered by the filter element 4, a large amount of accumulated impurities cause the blockage of the filter hole 22 of the filter element 4, the air pressure balancing device 7 (which is a purchased part) is closed, the blow-down valve 18 is opened, the motor 12 is started to drive the cleaning brush 8 to clean the filter element 4, water flow enters the filter element 4 from the back washing cavity 17 to clean the impurities accumulated in the filter element 4, the cleaned sewage is discharged from the blow-off pipe 14, after the back washing is finished, the blow-down valve 18 in the blow-off pipe 14 is closed, the exhaust valve on the water outlet is opened, and the water flow in the pipeline normally flows.
In the filtering process, suspended matters and the like in raw water are intercepted and adsorbed by the filter element 4 and are continuously accumulated in the filter element 4, so that the pores of the filter element 4 are gradually blocked by dirt, a filter cake is formed on the surface of the filter element 4, and the loss of a filtering head is continuously increased. When a certain limit is reached, it is necessary to clean the filter cartridge 4 to restore the operating performance of the filter cartridge 4 and continue the operation. Along with the increase of head loss in the filtering process, the shearing force of water flow to the filth adsorbed on the surface of the filter element 4 becomes large, and some particles enter the lower part of the filter under the impact of the water flow, so that the content of suspended matters in water is increased continuously, and the water quality is deteriorated. When the impurities permeate the filter element 4, the filter element 4 loses its filtering effect. Therefore, to some extent, it is necessary to clean the filter element 4 in order to restore the dirt-receiving capacity of the filter element 4. Suspended matter in the sewage contains a large amount of organic matter, and long-term retention in the filter element 4 causes the accumulation and propagation of microbial bacteria therein, and anaerobic putrefaction occurs. Therefore, the filter element 4 needs to be cleaned periodically. Ensuring the normal operation of the exhaust valve and the water delivery pipeline.
The utility model relates to a horizontal backwashing device for a water delivery pipeline exhaust valve, which comprises the following steps:
and (3) filtering state:
(1) closing the butterfly valve of the water conveying pipeline;
(2) the backwashing filter device is arranged between an exhaust valve and a butterfly valve;
(3) opening the butterfly valve, filling water in the water conveying pipeline, and allowing impurities and silt to enter the butterfly valve along water flow and enter the device from a water inlet of the backwashing device through the butterfly valve;
(4) rivers reach filter core 4, through a large amount of impurity of filter core 4 interception and silt, rivers pass through filter core 4 and reach inside the differential pressure controller 6, and the inside floater of differential pressure controller 6 receives buoyancy, begins to rise, and then controls atmospheric pressure balancing unit 7 and opens the gas vent, exhausts, makes inside and outside pressure keep balance, water pipeline normal operating.
Back washing state:
(1) after a period of time (the impurities block the water flow to cause the filter to be unsmooth), the exhaust valve is closed, the drain valve 18 is opened, and pressure difference is formed between the outer side (cleaning side) of the filter element 4 to be cleaned and the drain; under the action of pressure difference, the cleaning liquid flow entering from the water inlet flows from the outer side to the inner side of the filter element 4 for back flushing, and pollutants accumulated on the inner side of the filter element 4 are flushed and discharged out of the device through the sewage discharge pipe 14; the motor 12 is started to rotate the screw shaft 11 to drive the cleaning brush 8 to rotate and translate, so that impurities can be cleaned more cleanly, and the maintenance frequency of the cleaning brush is reduced. The filter holes 22 of the filter element 4 are backwashed by clean water, the drain valve 18 is opened, and pollutants are discharged by the drain pipe 14;
(2) after blowdown, blowdown valve 18 is closed, the exhaust valve is opened, and filtration is resumed. The back washing device is used in a reciprocating and circulating mode, the problem that most of maintenance conditions are caused by sundries blocking of the exhaust valve is solved, the maintenance frequency of the exhaust valve is reduced by 50% -80% during water supply, impurities in the exhaust valve are effectively removed, the link of removing the impurities in equipment is reduced during water cut-off maintenance, the disassembly frequency of the exhaust valve is reduced, the investment of maintenance funds is reduced, and the maintenance efficiency is improved.
The pressure difference controller 6, the motor 12 and the speed reducer 13 are all electrically connected with the information receiver 19, when the pressure difference between the inside and the outside of the filter element 4 is overlarge, the pressure difference controller 6 transmits signals to the information receiver 19, through data analysis of the PC end 21, the manual judgment is combined to judge whether the back washing is needed or not, if the back washing is needed, the PC end 21 controls the motor 12 to rotate forward and backward, and the filtering back washing operation is carried out.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the utility model concepts of the present invention are equivalent to or changed within the technical scope of the present invention.