CN215342290U - Transformer coil winding and shaping device - Google Patents

Transformer coil winding and shaping device Download PDF

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Publication number
CN215342290U
CN215342290U CN202121277413.6U CN202121277413U CN215342290U CN 215342290 U CN215342290 U CN 215342290U CN 202121277413 U CN202121277413 U CN 202121277413U CN 215342290 U CN215342290 U CN 215342290U
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pressing mechanism
axis direction
piece
transformer coil
driving
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CN202121277413.6U
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Chinese (zh)
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张静辉
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Zhuhai Hangrui Intelligent Technology Co ltd
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Zhuhai Hangrui Intelligent Technology Co ltd
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Abstract

The utility model discloses a transformer coil winding and shaping device, which comprises: a support; the rotating piece is rotatably arranged on the bracket and provided with a terminal, and the terminal can be wound by a coil; the sliding mechanism is arranged on the bracket in a sliding mode and slides along the X-axis direction; and the pressing mechanism is arranged on the sliding mechanism and is positioned above the rotating part, and the pressing mechanism is used for pressing the surface of the coil, so that the transformer coil can be compactly wound on a terminal, and the quality and the qualification rate of the transformer are improved.

Description

Transformer coil winding and shaping device
Technical Field
The utility model relates to the technical field of transformer coil winding, in particular to a transformer coil winding and shaping device.
Background
In the prior art, a transformer coil usually refers to a ring-shaped wire winding, an inner wire of a coil wound by a traditional transformer coil winding process is not compact enough, one end of the wire needs to be tightly pressed and fixed on a terminal when the transformer coil is wound, the quality of the transformer is affected due to the fact that the inner wire of the coil is loose, and the qualification rate and the service life of the transformer are difficult to guarantee.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the utility model provides a winding and shaping device for a transformer coil, which can realize compact winding of the transformer coil on a terminal, and further improve the quality and the qualification rate of the transformer.
According to the transformer coil winding setting device of the embodiment of the utility model, the transformer coil winding setting device comprises: a support; the rotating piece is rotatably arranged on the bracket, a terminal can be placed at the end part of the rotating piece, and a coil can be wound on the terminal; the sliding seat is slidably arranged on the bracket and slides along the X-axis direction; and the pressing mechanism is arranged on the sliding seat and positioned above the rotating part, and the pressing mechanism is used for pressing the surface of the coil.
The transformer coil winding and shaping device provided by the embodiment of the utility model at least has the following beneficial effects: be provided with on the rotation piece and supply the winding terminal of coil, sliding seat slidable ground sets up on the support, the sliding seat can be followed X axle direction and slided, push down the mechanism and be located the top of rotating the piece, push down the mechanism and adjust to the terminal directly over through the sliding seat, when the coil carries out the kinking, push down the mechanism and can play the effect that the coil that will twine on the terminal compressed tightly, it is too loose when preventing the coil kinking, realize the winding that transformer coil can be compact on the terminal, and then improve transformer quality and qualification rate.
According to some embodiments of the utility model, the sliding seat comprises: the first sliding rail is arranged on the bracket and arranged along the X-axis direction, and the sliding seat is slidably arranged on the first sliding rail; and the first driving piece is arranged on the bracket and drives the sliding seat to move along the X-axis direction.
According to some embodiments of the utility model, the sliding seat further comprises a first connecting piece, the first connecting piece is arranged on the sliding seat, the first connecting piece is provided with a first connecting end and a second connecting end, the sliding seat is connected with the first connecting end, and the pressing mechanism is connected with the second connecting end.
According to some embodiments of the utility model, the pressing mechanism comprises: the first pressing mechanism is arranged on the first connecting piece and is used for pressing one end of the wire; and the second pressing mechanism is arranged on the first connecting piece and is used for pressing the surface of the coil.
According to some embodiments of the utility model, the first compression mechanism comprises: the second driving piece is arranged on the second connecting end and provided with a first output end, and the first output end moves along the Z-axis direction; a second connector disposed on the first output; and the elastic piece is arranged on the second connecting piece, and the second driving piece drives the elastic piece to move along the Z-axis direction through the second connecting piece.
According to some embodiments of the utility model, the second compression mechanism comprises: the third driving piece is arranged on the second connecting end and provided with a second output end, and the second output end moves along the Z-axis direction; a third connection disposed on the second output; and the roller is rotatably arranged on the third connecting piece, and the third driving piece drives the roller to move along the Z-axis direction through the third connecting piece.
According to some embodiments of the present invention, a second sliding rail is disposed on the first output end, the second sliding rail is disposed along the Y-axis direction, a first sliding groove matched with the second sliding rail is disposed on the second connecting member, and the second connecting member is movable along the Y-axis direction; the second output end is provided with a third slide rail, the third slide rail is arranged along the Y-axis direction, a second slide groove matched with the third slide rail is arranged on the third connecting piece, and the third connecting piece can move along the Y-axis direction.
According to some embodiments of the utility model, the first drive, the second drive and the third drive are cylinder pumps.
According to some embodiments of the utility model, the lower end surface of the elastic member is a circular arc surface.
According to some embodiments of the utility model, at least one roller is disposed on the third connecting member, and the roller is made of a rubber material.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The utility model is further described with reference to the following figures and examples, in which:
fig. 1 is a schematic structural diagram of a winding and shaping device for a transformer coil according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a schematic structural diagram of a wire pressing device of the transformer coil winding and shaping apparatus according to the embodiment of the present invention;
fig. 4 is a schematic structural diagram of a coil pressing device of a transformer coil winding and shaping device according to an embodiment of the utility model.
Reference numerals: a terminal 1; a coil 2; conductor 3
A support 10;
a rotating member 20;
a slide seat 30; a first slide rail 31; a first driving member 32; a first connecting member 33; the first connection end 331; a second connection end 332;
a pressing mechanism 40; the first pressing mechanism 41; a second driving member 411; a first output terminal 4111; a second slide rail 4112; a second connector 412; a first slide groove 4121; an elastic member 413; the second pressing mechanism 42; a third driving member 421; a second output terminal 4211; a third slide rail 4212; a third connection 422; a second chute 4221; a roller 423.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality is one or more, the meaning of a plurality is two or more, and the above, below, exceeding, etc. are understood as excluding the present numbers, and the above, below, within, etc. are understood as including the present numbers. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
In the description of the present invention, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
A winding and sizing apparatus for a transformer coil 2 according to an embodiment of the present invention is described with reference to fig. 1 to 4.
Referring to fig. 1 to 4, in some embodiments, the winding and sizing device for the transformer coil 2 includes a bracket 10, a rotation member 20, a sliding seat 30, and a pressing mechanism 40. The rotating part 20 is rotatably arranged on the support 10, the terminal 1 can be placed at the front end part of the rotating part 20, a U-shaped groove (not marked in the figure) for winding the coil 2 is formed in the terminal 1, the sliding seat 30 can be slidably arranged on the support 10, the sliding seat 30 can slide along the X-axis direction, the pressing mechanism 40 is arranged on the sliding seat 30, the pressing mechanism 40 is located above the rotating part 20, the pressing mechanism 40 moves to the position right above the terminal 1 through the sliding seat 30, when the coil 2 is wound, the pressing mechanism 40 can play a role in compressing the coil 2 wound on the terminal 1, the coil 2 is prevented from being too loose when being wound, the winding of the transformer coil 2 on the terminal 1 can be compact, and the quality and the qualification rate of the transformer are improved.
Referring to fig. 1, 3 and 4, in some embodiments, the transformer coil 2 winding and sizing device further includes a first sliding rail 31 and a first driving member 32. The first slide rail 31 is disposed on a side wall of a front end surface of the bracket 10, the first slide rail 31 is disposed along an X-axis direction, the sliding seat 30 is slidably disposed on the first slide rail 31, the first driving member 32 is disposed on the bracket 10, and the first driving member 32 drives the sliding seat 30 to move along the X-axis direction. It will be appreciated that the first drive member 32 moves away from the slide block 30, thereby moving the clamping mechanism in the X-axis direction to better move the adjustable clamping mechanism directly over the coil 2.
It should be noted that, referring to fig. 1 to 4, in some embodiments, the sliding seat 30 further includes a first connecting element 33, the first connecting element 33 is disposed perpendicular to the front end surface of the sliding seat 30, the first connecting element 33 is disposed on the sliding seat 30, the first connecting element 33 has a first connecting end 331 and a second connecting end 332, the sliding seat 30 is connected to the first connecting end 331, the pressing mechanism 40 is connected to the second connecting end 332, and the second connecting end 332 is located in front of the first connecting end 331, so that the first connecting element 33 serves to extend the connection distance between the pressing mechanism and the sliding seat 30.
It is further noted that, referring to fig. 1 and 4, in some embodiments, the pressing mechanism 40 includes a first pressing mechanism 41 and a second pressing mechanism 42. The first pressing mechanism 41 is arranged on the first connecting piece 33, the first pressing mechanism 41 is used for pressing one end of the conducting wire 3, the second pressing mechanism 42 is arranged on the first connecting piece 33, the second pressing mechanism 42 is used for pressing the surface of the coil 2, it should be noted that the first pressing mechanism 41 is used for pressing the end of the conducting wire 3 when the end of the conducting wire 3 is wound on the terminal 1, after the end of the conducting wire 3 can be hung on the terminal 1, the rotating part 20 winds the conducting wire 3 to form the coil 2, the second pressing mechanism 42 is arranged on the surface of the coil 2, the first pressing mechanism 41 and the second pressing mechanism 42 are respectively arranged on the left end surface and the right end surface of the second connecting end 332, the sliding seat 30 is driven by the first driving part 32 to move, so that the end of the conducting wire 3 is pressed by the first pressing mechanism 41 and switched to the second pressing mechanism 42 to continuously press the coil 2 when the coil 2 is wound until the coil 2 is wound, the second pressing mechanism 42 stops applying the pressing force to the coil 2, so that the transformer coil 2 can be compactly wound on the terminal 1, and the quality and the qualification rate of the transformer are improved.
Further, referring to fig. 3, in some embodiments, the first pressing mechanism 41 includes a second driving element 411, a second connecting element 412 and a resilient element 413, the second driving element 411 is disposed on the second connecting end 332, the second driving element 411 has a first output end 4111, the first output end 4111 moves along the Z-axis direction, an upper end of the second driving element 411 is fixedly disposed on the second connecting end 332, the first output shaft moves downward along the Z-axis direction, the second connecting element 412 is disposed on the first output end 4111, the resilient element 413 is disposed on the second connecting element 412, and the second driving element 411 drives the resilient element 413 to move downward along the Z-axis direction through the second connecting element 412, so that the resilient element 413 can press the end of the wire 3.
Further, referring to fig. 4, in some embodiments, the second compression mechanism 42 includes a third driving member 421, a third connecting member 422, and a roller 423. The third driving element 421 is disposed on the second connecting end 332, the third driving element 421 has a second output end 4211, the second output end 4211 can move downward along the Z axis, the third connecting element 422 is disposed on the second output end 4211, the roller 423 is rotatably disposed on the third connecting element 422, the third driving element 421 drives the roller 423 to move downward along the Z axis through the third connecting element 422, so that the roller 423 moves downward to compress the coil 2, it should be noted that, when the coil 2 is wound, the roller 423 is in a state of compressing the coil 2 all the time, the roller 423 rotates relative to the surface of the coil 2 until the coil 2 is wound with the remaining wires 3, the transformer coil 2 can be compactly wound on the terminal 1, and the quality and the qualification rate of the transformer are improved.
Further, referring to fig. 3 and 4, in some embodiments, a second slide rail 4112 is disposed on the first output end 4111, the second slide rail 4112 is disposed along the Y axis direction, a first slide groove 4121 engaged with the second slide rail 4112 is disposed on the second connecting member 412, the second connecting member 412 is movable along the Y axis direction, a third slide rail 4212 is disposed on the second output end 4211, the third slide rail 4212 is disposed along the Y axis direction, a second slide groove 4221 engaged with the third slide rail 4212 is disposed on the third connecting member 422, and the third connecting member 422 is movable along the Y axis direction. It can be understood that, for coils 2 of different specifications, it is required to ensure that the elastic member 413 compresses the end of the wire 3, and the roller 423 can accurately compress the coil 2, so that the elastic member 413 and the roller 423 can move and adjust along the Y-axis direction in a sliding connection manner, thereby improving the adaptability of the transformer winding and shaping device.
In some embodiments, the first driving member 32, the second driving member 411 and the third driving member 421 are all cylinder pumps, which are commonly used functional components known to those skilled in the art, and the cylinder pumps have the characteristic of driving the output end to move rapidly, so that the speed of the switching elastic member 413 pressing the end of the wire 3 or the switching roller 423 pressing the coil 2 can be further increased, and the speed of the pressing mechanism 40 moving can be further increased, thereby improving the production efficiency of the coil 2.
Referring to fig. 2 to 4, in some embodiments, the lower end surface of the elastic element 413 is an arc surface, it should be noted that the terminal 1 is a cylindrical carrier, the terminal 1 can be used for hanging a wire end of a wire 3, the arc of the lower end arc surface of the elastic element 413 is equal to the arc formed by winding the coil 2, and the contact area between the elastic element 413 and the wire 3 is increased, so that the wire end of the wire 3 can be more firmly pressed by the lower end of the elastic element 413, and further the quality and the yield of the transformer are improved.
Referring to fig. 2 to 4, in some embodiments, at least one roller 423 is disposed on the third connecting member 422, it should be noted that the terminal 1 is a cylindrical carrier, the wire 3 is wound on the terminal 1 to form the coil 2, and a plurality of rollers 423 are disposed, so that the width of the lower end surface of each roller 423 is equal to the length of the coil 2 formed by winding the coil 2 along the Y-axis direction, and the contact area between the roller 423 and the coil 2 is increased, so that the coil 2 can be more firmly pressed by the lower end of the elastic member 413, thereby improving the quality and the yield of the transformer.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention. Furthermore, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.

Claims (10)

1. A transformer coil coiling setting device, characterized by includes:
a support (10);
the rotating piece (20), the rotating piece (20) is rotatably arranged on the bracket (10), the terminal (1) can be placed at the end part of the rotating piece (20), and the coil (2) can be wound on the terminal (1);
the sliding seat (30) is slidably arranged on the support (10), and the sliding seat (30) slides along the X-axis direction; and
the pressing mechanism (40), the pressing mechanism (40) is arranged on the sliding seat (30), the pressing mechanism (40) is located above the rotating piece (20), and the pressing mechanism (40) is used for pressing the surface of the coil (2).
2. The transformer coil winding and sizing device according to claim 1, further comprising:
the first sliding rail (31), the first sliding rail (31) is arranged on the bracket (10), the first sliding rail (31) is arranged along the X-axis direction, and the sliding seat (30) is slidably arranged on the first sliding rail (31); and
the first driving piece (32), the first driving piece (32) is arranged on the bracket (10), and the first driving piece (32) drives the sliding seat (30) to move along the X-axis direction.
3. The transformer coil winding and sizing device according to claim 2, wherein the sliding seat (30) further comprises a first connecting member (33), the first connecting member (33) is disposed on the sliding seat (30), the first connecting member (33) has a first connecting end (331) and a second connecting end (332), the sliding seat (30) is connected with the first connecting end (331), and the pressing mechanism (40) is connected with the second connecting end (332).
4. The transformer coil winding and sizing device according to claim 3, wherein the pressing mechanism (40) comprises:
a first pressing mechanism (41), wherein the first pressing mechanism (41) is arranged on the first connecting piece (33), and the first pressing mechanism (41) is used for pressing one end of the lead (3); and
a second pressing mechanism (42), wherein the second pressing mechanism (42) is arranged on the first connecting piece (33), and the second pressing mechanism (42) is used for pressing the surface of the coil (2).
5. The transformer coil winding and sizing device according to claim 4, wherein the first pressing mechanism (41) comprises:
a second driving element (411), wherein the second driving element (411) is arranged on the second connecting end (332), the second driving element (411) is provided with a first output end (4111), and the first output end (4111) moves along the Z-axis direction;
a second connection (412), the second connection (412) disposed on the first output (4111); and
the elastic piece (413) is arranged on the second connecting piece (412), and the second driving piece (411) drives the elastic piece (413) to move along the Z-axis direction through the second connecting piece (412).
6. The transformer coil winding and sizing device according to claim 5, wherein the second pressing mechanism (42) comprises:
a third driving member (421), wherein the third driving member (421) is arranged on the second connecting end (332), the third driving member (421) is provided with a second output end (4211), and the second output end (4211) moves along the Z-axis direction;
a third connection (422), the third connection (422) being disposed on the second output (4211); and
the roller (423) is rotatably arranged on the third connecting piece (422), and the third driving piece (421) drives the roller (423) to move along the Z-axis direction through the third connecting piece (422).
7. The transformer coil winding and sizing device according to claim 6, wherein a second sliding rail (4112) is disposed on the first output end (4111), the second sliding rail (4112) is disposed along the Y-axis direction, a first sliding groove (4121) engaged with the second sliding rail (4112) is disposed on the second connecting member (412), and the second connecting member (412) is movable along the Y-axis direction;
the second output end (4211) is provided with a third sliding rail (4212), the third sliding rail (4212) is arranged along the Y-axis direction, a second sliding groove (4221) matched with the third sliding rail (4212) is arranged on the third connecting piece (422), and the third connecting piece (422) can move along the Y-axis direction.
8. The transformer coil winding and sizing device according to claim 6, wherein the first driving member (32), the second driving member (411) and the third driving member (421) are cylinder pumps.
9. The transformer coil winding and sizing device according to claim 5, wherein the lower end surface of the elastic member (413) is a circular arc surface.
10. The transformer coil winding and sizing device according to claim 6, characterized in that at least one roller (423) is arranged on the third connecting member (422), and the roller (423) is made of rubber material.
CN202121277413.6U 2021-06-08 2021-06-08 Transformer coil winding and shaping device Active CN215342290U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121277413.6U CN215342290U (en) 2021-06-08 2021-06-08 Transformer coil winding and shaping device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121277413.6U CN215342290U (en) 2021-06-08 2021-06-08 Transformer coil winding and shaping device

Publications (1)

Publication Number Publication Date
CN215342290U true CN215342290U (en) 2021-12-28

Family

ID=79556427

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121277413.6U Active CN215342290U (en) 2021-06-08 2021-06-08 Transformer coil winding and shaping device

Country Status (1)

Country Link
CN (1) CN215342290U (en)

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