CN215339639U - Eddy current flaw detection machine - Google Patents
Eddy current flaw detection machine Download PDFInfo
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- CN215339639U CN215339639U CN202120178517.5U CN202120178517U CN215339639U CN 215339639 U CN215339639 U CN 215339639U CN 202120178517 U CN202120178517 U CN 202120178517U CN 215339639 U CN215339639 U CN 215339639U
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- 238000001514 detection method Methods 0.000 title claims abstract description 112
- 230000005389 magnetism Effects 0.000 claims 2
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- 230000001939 inductive effect Effects 0.000 description 8
- 230000005484 gravity Effects 0.000 description 3
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- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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- 238000006011 modification reaction Methods 0.000 description 1
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Abstract
The utility model discloses an eddy current flaw detection machine which comprises a flaw detection platform and an automatic feeding platform, wherein the automatic feeding platform is arranged on one side of the flaw detection platform, the flaw detection platform comprises a closed detection chamber, a flaw detection module is arranged in the closed detection chamber, a data power supply case is arranged above the closed detection chamber and is connected with the flaw detection platform through bolts, a finished product sorting rail is arranged at one end of the flaw detection module, one end of the finished product sorting rail extends to the outer side of the closed detection chamber, and a discharge pipe orifice is arranged at one end of the finished product sorting rail. This eddy current flaw detection machine pours the product of producing into the charging hopper at automatic feeding bench top, takes out the product through corresponding promotion transport structure afterwards and sends into the detection room of detecting a flaw and detecting the inside of platform and detect, and whole process adopts intelligent full automatic operation, need not manual intervention to promote work efficiency, reduce the processing cost.
Description
Technical Field
The utility model relates to the technical field of eddy current flaw detection, in particular to an eddy current flaw detection machine.
Background
The eddy current flaw detection method is to use exciting coil to produce eddy current in conducting member and to measure the eddy current variation with the help of detecting coil to obtain the relevant information about the flaw of member.
However, the existing eddy current flaw detector needs manual filling, which not only affects the processing efficiency of the whole production line, but also increases the labor cost; therefore, the existing requirements are not met, and an eddy current flaw detection machine is provided for the purpose.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an eddy current flaw detector, which aims to solve the problems that the existing eddy current flaw detector in the background art needs manual filling, not only influences the processing efficiency of the whole production line, but also increases the labor cost.
In order to achieve the purpose, the utility model provides the following technical scheme: an eddy current flaw detection machine comprises a flaw detection platform and an automatic feeding platform, wherein the automatic feeding platform is arranged on one side of the flaw detection platform, the flaw detection platform comprises a closed detection chamber, a flaw detection module is arranged in the closed detection chamber, a data power supply case is arranged above the closed detection chamber and is connected with the flaw detection platform through bolts, a finished product sorting track is arranged at one end of the flaw detection module, one end of the finished product sorting track extends to the outer side of the closed detection chamber, a discharge pipe orifice is arranged at one end of the finished product sorting track and is rotatably connected with the finished product sorting track, a servo working motor is arranged below one end of the finished product sorting track and is electrically connected with the finished product sorting track, an elevation adjusting working frame is arranged above the automatic feeding platform, and the heightening working frame is connected with the automatic feeding table through a bolt, a parallel feeding track is arranged above the heightening working frame, and the parallel feeding track is connected with the heightening working frame through a screw rod.
Preferably, a material distributing cylinder is arranged on the outer side of the parallel feeding track and connected with the parallel feeding track through a bolt, a charging hopper is arranged on the inner side of the parallel feeding track and connected with the automatic feeding table through a support.
Preferably, a material selecting push plate is arranged above the charging hopper and is connected with the parallel feeding rails in a combined mode.
Preferably, a conveyor belt is arranged between the charging hopper and the parallel feeding track and is in rotating connection with the parallel feeding track.
Preferably, the detection module of detecting a flaw detects the roller including detecting a flaw detecting element and position detection, and the detecting element of detecting a flaw has three groups, the position detects the roller setting in the below of detecting a flaw detecting element one side.
Preferably, the one end of position detection runner roll is provided with spacing bow member, and spacing bow member passes through bolted connection with the detection module of detecting a flaw, the inboard of spacing bow member is provided with and lifts the material pipeline, and lifts the material pipeline and run through the below that seals the detection room and extend to parallel pay-off track one end.
Preferably, the flaw detection unit comprises a working shaft clamping table, an adjusting hand wheel is arranged at one end of the working shaft clamping table, a magnetic induction detection shaft is arranged above the working shaft clamping table, and the magnetic induction detection shaft is connected with the working shaft clamping table through a bolt.
Compared with the prior art, the utility model has the beneficial effects that:
1. this eddy current flaw detection machine pours the product of producing into the charging hopper at automatic feeding bench top, takes out the product through corresponding promotion transport structure afterwards and sends into the detection room of detecting a flaw and detecting the inside of platform and detect, and whole process adopts intelligent full automatic operation, need not manual intervention to promote work efficiency, reduce the processing cost.
2. This eddy current inspection detects machine draws the product that connects parallel pay-off track top through lifting the material pipeline, and lifts the material pipeline itself and be the slope structure, utilizes gravity to make the product landing to the position detect the roller, and the position detects the roller and can drive the product and rotate to the detection unit that conveniently detects a flaw carries out diversified detection to the surface of product.
Drawings
FIG. 1 is an overall front view of the present invention;
FIG. 2 is an overall side view of the present invention;
FIG. 3 is a schematic structural diagram of a flaw detection module according to the present invention.
In the figure: 1. a flaw detection platform; 2. an automatic feeding table; 3. a data power supply cabinet; 4. sealing the detection chamber; 5. a finished product sorting track; 6. a discharge pipe orifice; 7. a servo working motor; 8. a flaw detection module; 9. heightening the working frame; 10. a material distributing cylinder; 11. a charging hopper; 12. selecting a material push plate; 13. parallel feeding tracks; 14. a conveyor belt; 15. a flaw detection unit; 16. a working shaft clamping table; 17. adjusting a hand wheel; 18. a magnetic induction detection axis; 19. an azimuth detection roller; 20. a material lifting pipeline; 21. and (5) limiting an arch center.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, an embodiment of the present invention is shown: an eddy current flaw detection machine comprises a flaw detection platform 1 and an automatic feeding platform 2, wherein the automatic feeding platform 2 is arranged on one side of the flaw detection platform 1, the flaw detection platform 1 comprises a closed detection chamber 4, a flaw detection module 8 is arranged inside the closed detection chamber 4, a produced product is poured into a charging hopper 11 at the top of the automatic feeding platform 2, then the product is taken out through a corresponding lifting and conveying structure and is sent into a detection chamber inside the flaw detection platform 1 for detection, the whole process adopts intelligent full-automatic operation without manual intervention, so that the working efficiency is improved, the processing cost is reduced, a data power supply case 3 is arranged above the closed detection chamber 4, the data power supply case 3 is connected with the detection platform 1 through bolts, a finished product sorting rail 5 is arranged at one end of the flaw detection module 8, and one end of the finished product sorting rail 5 extends to the outer side of the closed detection chamber 4, finished product sorting track 5 has two sets of channels, wherein a set of channel link up each other with ejection of compact mouth of pipe 6, an output for qualified product, another set of channel then is used for carrying and puts unqualified product, the one end that finished product sorting track 5 was provided with ejection of compact mouth of pipe 6, and ejection of compact mouth of pipe 6 selects separately track 5 with the finished product and rotates and be connected, the below that finished product sorted track 5 one end is provided with servo work motor 7, and servo work motor 7 selects separately track 5 electric connection with the finished product, the top of automatic feeding platform 2 is provided with heightening workstation 9, and heightening workstation 9 passes through bolted connection with automatic feeding platform 2, the top of heightening workstation 9 is provided with parallel pay-off track 13, and parallel pay-off track 13 passes through the screw rod with heightening workstation 9 and is connected.
Furthermore, a material distributing cylinder 10 is arranged on the outer side of the parallel feeding track 13, the material distributing cylinder 10 is connected with the parallel feeding track 13 through a bolt, a charging hopper 11 is arranged on the inner side of the parallel feeding track 13, and the charging hopper 11 is connected with the automatic feeding table 2 through a bracket, so that the supporting and fixing effects are achieved.
Furthermore, a material selecting push plate 12 is arranged above the charging hopper 11, the material selecting push plate 12 is connected with a parallel feeding rail 13 in a combined mode, the elevator is driven by a motor to move up and down, the product is conveyed to a conveyor belt 14, and the conveyor belt 14 conveys the product to a material distributing position.
Further, a conveyor belt 14 is arranged between the charging hopper 11 and the parallel feeding rail 13, the conveyor belt 14 is rotatably connected with the parallel feeding rail 13, and products falling onto the parallel feeding rail 13 are conveyed above the material lifting pipeline 20 through the conveyor belt 14.
Further, detect module 8 including detecting a flaw detection element 15 and position detection commentaries on classics roller 19, and detect a flaw detection element 15 and have three groups, position detection commentaries on classics roller 19 sets up in the below of detecting a flaw detection element 15 one side, and position detection commentaries on classics roller 19 can drive the product and rotate to conveniently detect a flaw detection element 15 and carry out diversified detection to the surface of product.
Furthermore, one end of the azimuth detection rotating roller 19 is provided with a limiting arch 21, the limiting arch 21 is connected with the flaw detection module 8 through a bolt, the inner side of the limiting arch 21 is provided with a material lifting pipeline 20, the material lifting pipeline 20 penetrates through the closed detection chamber 4 and extends to the lower part of one end of the parallel feeding track 13, a product above the parallel feeding track 13 is led through the material lifting pipeline 20, the material lifting pipeline 20 is of an inclined structure, and the product slides onto the azimuth detection rotating roller 19 by using gravity.
Further, the flaw detection unit 15 includes a working clamping table 16, an adjusting handwheel 17 is arranged at one end of the working clamping table 16, a magnetic induction detection shaft 18 is arranged above the working clamping table 16, the magnetic induction detection shaft 18 is connected with the working clamping table 16 through a bolt, an exciting coil is used for generating eddy current in the magnetic induction detection shaft 18, and the variation of the eddy current is measured by a detection coil, so as to obtain the related information of the component defect.
The working principle is as follows: when in use, the produced product is poured into a charging hopper 11 at the top of an automatic feeding platform 2, then a material selecting push plate 12 is driven by a motor through a lifter to move up and down, the product is sent to a conveyor belt 14, the conveyor belt 14 conveys the product to a material distributing position, then the product above a parallel feeding track 13 is guided through a material lifting pipeline 20, the material lifting pipeline 20 is of an inclined structure, the product slides onto an orientation detection roller 19 by utilizing gravity, the orientation detection roller 19 can drive the product to rotate, so that the surface of the product can be conveniently detected in multiple directions by a flaw detection unit 15, three groups of flaw detection units 15 are arranged on one side of the orientation detection roller 19, a magnetic induction detection shaft 18 is arranged above each flaw detection unit 15, eddy current is generated in the magnetic induction detection shaft 18 by utilizing an exciting coil, and the variation of the eddy current is detected by virtue of the detection coil, so as to obtain the information about the defects of the components, and finally, the qualified products are conveyed to the discharge pipe orifice 6 through the finished product sorting track 5.
In the embodiments of the present application, the descriptions of the directional terms such as "front", "back", "left" and "right" are only described according to the directions shown in the drawings shown in the present application, and are not limited to the scope of the claims of the present application, and in the specific implementation process, other similar or similar embodiments may be obtained by correspondingly modifying the embodiments according to the embodiments, and all of the embodiments are within the scope of the present application, and the descriptions of the other similar or similar embodiments are not repeated in the present application.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.
Claims (7)
1. The utility model provides an eddy current flaw detection machine, examines test table (1) and automatic feeding platform (2) including detecting a flaw, its characterized in that: the automatic feeding platform (2) is arranged on one side of the flaw detection platform (1), the flaw detection platform (1) comprises a closed detection chamber (4), a flaw detection module (8) is arranged in the closed detection chamber (4), a data power supply case (3) is arranged above the closed detection chamber (4), the data power supply case (3) is connected with the flaw detection platform (1) through bolts, a finished product sorting track (5) is arranged at one end of the flaw detection module (8), one end of the finished product sorting track (5) extends to the outer side of the closed detection chamber (4), a discharge pipe orifice (6) is arranged at one end of the finished product sorting track (5), the discharge pipe orifice (6) is rotatably connected with the finished product sorting track (5), a servo working motor (7) is arranged below one end of the finished product sorting track (5), and the servo working motor (7) is electrically connected with the finished product sorting track (5), the automatic material loading platform is characterized in that an heightening working frame (9) is arranged above the automatic material loading platform (2), the heightening working frame (9) is connected with the automatic material loading platform (2) through bolts, a parallel feeding track (13) is arranged above the heightening working frame (9), and the parallel feeding track (13) is connected with the heightening working frame (9) through a screw rod.
2. The eddy current flaw detection machine according to claim 1, characterized in that: the automatic feeding device is characterized in that a material distributing cylinder (10) is arranged on the outer side of the parallel feeding track (13), the material distributing cylinder (10) is connected with the parallel feeding track (13) through bolts, a charging hopper (11) is arranged on the inner side of the parallel feeding track (13), and the charging hopper (11) is connected with the automatic feeding platform (2) through a support.
3. The eddy current flaw detection machine according to claim 2, characterized in that: a material selecting push plate (12) is arranged above the charging hopper (11), and the material selecting push plate (12) is connected with the parallel feeding track (13) in a combined mode.
4. The eddy current flaw detection machine according to claim 2, characterized in that: a conveyor belt (14) is arranged between the charging hopper (11) and the parallel feeding track (13), and the conveyor belt (14) is rotatably connected with the parallel feeding track (13).
5. The eddy current flaw detection machine according to claim 1, characterized in that: detect a flaw detection module (8) including detecting a flaw detecting element (15) and position detection commentaries on classics roller (19), and detecting element (15) of detecting a flaw has three groups, position detection commentaries on classics roller (19) set up the below in detecting a flaw detecting element (15) one side.
6. The eddy current flaw detection machine according to claim 5, characterized in that: one end of the azimuth detection rotating roller (19) is provided with a limiting arch frame (21), the limiting arch frame (21) is connected with the flaw detection module (8) through a bolt, a material lifting pipeline (20) is arranged on the inner side of the limiting arch frame (21), and the material lifting pipeline (20) penetrates through the closed detection chamber (4) and extends to the lower portion of one end of the parallel feeding track (13).
7. The eddy current flaw detection machine according to claim 5, characterized in that: flaw detection cell (15) include work axle clamp platform (16), and the one end of work axle clamp platform (16) is provided with adjusting hand wheel (17), the top of work axle clamp platform (16) is provided with magnetism and feels detects axle (18), and magnetism feels detects axle (18) and work axle clamp platform (16) logical bolted connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120178517.5U CN215339639U (en) | 2021-01-22 | 2021-01-22 | Eddy current flaw detection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120178517.5U CN215339639U (en) | 2021-01-22 | 2021-01-22 | Eddy current flaw detection machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215339639U true CN215339639U (en) | 2021-12-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120178517.5U Active CN215339639U (en) | 2021-01-22 | 2021-01-22 | Eddy current flaw detection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215339639U (en) |
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2021
- 2021-01-22 CN CN202120178517.5U patent/CN215339639U/en active Active
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