CN215315418U - Major diameter steel reinforcement cage mold processing - Google Patents
Major diameter steel reinforcement cage mold processing Download PDFInfo
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- CN215315418U CN215315418U CN202120949849.9U CN202120949849U CN215315418U CN 215315418 U CN215315418 U CN 215315418U CN 202120949849 U CN202120949849 U CN 202120949849U CN 215315418 U CN215315418 U CN 215315418U
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- reinforcement cage
- channel steel
- steel base
- straightening frame
- channel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 92
- 239000010959 steel Substances 0.000 title claims abstract description 92
- 230000002787 reinforcement Effects 0.000 title claims abstract description 52
- 230000003014 reinforcing effect Effects 0.000 claims description 26
- 239000011150 reinforced concrete Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 210000003205 muscle Anatomy 0.000 description 23
- 238000003466 welding Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
The utility model discloses a large-diameter steel reinforcement cage processing die which comprises a plurality of parallel channel steel bases, wherein a plurality of main reinforcements are vertically arranged on the upper end surfaces of the channel steel bases; the front side surface of the channel steel base is provided with a plurality of clamping groove drags, and multifunctional clamping grooves are arranged in the clamping groove drags; the multifunctional clamping grooves comprise steel pipes and a plurality of clamping plates, the clamping plates are arranged in the radial direction, and U-shaped clamping grooves are formed among the clamping plates; an alignment baffle is fixedly arranged on the upper end face of the channel steel base positioned on the rearmost side; a first straightening frame and a positioning pin are arranged at the left end of the channel steel base; two hydraulic lifting fork trucks are arranged behind the first straightening frame. The steel reinforcement cage processing device has the advantages of simple structure, quick assembly, small volume, simple operation, easy carrying, reusability, low manufacturing and using cost, labor saving, capability of improving the processing quality of the steel reinforcement cage, improving the construction efficiency and the like.
Description
Technical Field
The utility model relates to the technical field of processing dies, in particular to a large-diameter reinforcement cage processing die.
Background
At present, the diameter of most pile foundation reinforcement cages is uncertain, and the processing mode is also diversified and uncertain. Most processing methods are for setting up reinforcing bar net supporting platform, draw the location line at first on each reinforcing ring muscle usually when welding the owner muscle, the person in charge rights the reinforcing ring muscle, many people lift the cooperation of owner muscle simultaneously and weld or with the interval between each main muscle of fixed slide caliper rule control, the main muscle is not in same direction as straight interval inhomogeneous, the arc mould has that processing steel reinforcement cage diameter is single, the seam welding mould owner muscle interval location is single, the personnel selection is many, intensity of labour is big, the roll difficulty, the steel reinforcement cage easily appears oval, shortcomings such as cage top is uneven.
Although steel reinforcement cage numerical control processing equipment exists in the market at present, the steel reinforcement cage numerical control processing equipment has the advantages of large volume, difficult movement and high purchasing cost, and is high in cost and uneconomical in terms of scattered pile foundation construction sites, small quantity and small steel reinforcement processing sites.
SUMMERY OF THE UTILITY MODEL
The utility model provides a large-diameter reinforcement cage processing mold, which aims to solve the problems of large volume and high cost of the conventional reinforcement cage processing equipment, simplify the structure of the reinforcement cage processing equipment and reduce the cost of the equipment.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows.
A large-diameter steel reinforcement cage processing die comprises a plurality of parallel channel steel bases for placing main reinforcements and reinforcing ring reinforcements, wherein a plurality of main reinforcements are vertically placed on the upper end surface of each channel steel base; the front side surface of the channel steel base is provided with a plurality of clamping groove supports, and the clamping groove supports are internally provided with multifunctional clamping grooves for fixing main ribs; the multifunctional clamping grooves comprise steel pipes which are horizontally arranged and a plurality of clamping plates which are uniformly distributed and welded on the steel pipes and used for fixing the main ribs, the clamping plates are radially arranged, and U-shaped clamping grooves are formed among the clamping plates; an alignment baffle which is vertically arranged and used for increasing the uniformity of the main ribs is fixedly arranged on the upper end face of the channel steel base positioned on the rearmost side; the left end of the channel steel base is provided with a vertically arranged first straightening frame and a positioning pin which is matched with the first straightening frame for use and used for positioning a reinforcing ring rib; two hydraulic lifting forklift machines used for pushing the reinforcement cage are arranged behind the first straightening frame.
According to the technical scheme, the lengths of the channel steel base and the multifunctional clamping groove are larger than one meter of the circumference of the steel reinforcement cage, and the distance between the channel steel bases is equal to the distance between the reinforcing ring ribs.
According to the technical scheme, the multifunctional clamping groove is internally provided with a plurality of bolt holes used for limiting, and limiting bolts are arranged in the bolt holes.
Further optimize technical scheme, distance between the channel-section steel base is the interval of steel reinforcement cage reinforcing ring muscle.
According to the technical scheme, two ends of the lower end face of the channel steel base are respectively and fixedly provided with a support used for supporting the channel steel base.
According to the technical scheme, the placement position of the main rib is determined according to the arc length of the main rib on the circumference of the reinforcing ring rib.
Further optimize technical scheme, the lower terminal surface of channel-section steel base is equipped with the second alignment frame that the cooperation first alignment frame used.
According to the technical scheme, the first straightening frame and the second straightening frame are both V-shaped clamping grooves, and the angles of the first straightening frame and the second straightening frame are adjustable.
Further optimize technical scheme, two hydraulic lifting fork truck machine interval one section distance sets up
Due to the adoption of the technical scheme, the technical progress of the utility model is as follows.
According to the large-diameter reinforcement cage processing die, the lengths and the number of the channel steel base, the multifunctional clamping groove and the straightening frame can be adjusted according to the length required by the reinforcement cage, various types of reinforcement cages with different lengths, different diameters and different reinforcement intervals can be processed, the cost for repeatedly manufacturing various dies is reduced, and the practicability is improved; the hydraulic lifting forklift is matched with a hydraulic lifting forklift, so that the production efficiency is improved, and the production quality is ensured. The arrangement is carried out according to the actual situation of a construction site, and the flow construction can be formed, so that the construction efficiency is improved. The steel reinforcement cage has the advantages of simple structure, quick assembly, small volume, simple operation, easy carrying, reusability, low manufacturing and using cost, capability of improving the processing quality of the steel reinforcement cage and the construction efficiency and labor saving.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a steel base and a multifunctional clamping groove in the utility model;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a schematic view of the present invention in use;
wherein: 1. channel-section steel base, 2, multi-functional draw-in groove, 31, first alignment frame, 32, second alignment frame, 4, locating pin, 5, alignment baffle, 6, hydraulic pressure lift fork truck machine, 7, U type draw-in groove, 8, draw-in groove support, 9, spacing bolt, 10, cardboard, 11, support, 12, steel pipe, 13, reinforcing ring muscle, 14, main muscle.
Detailed Description
The present invention will be described in further detail below with reference to the accompanying drawings.
The utility model provides a major diameter steel reinforcement cage mold processing, combines fig. 1 to 4 to show, includes channel-section steel base 1, multi-functional draw-in groove 2, first alignment frame 31, second alignment frame 32, locating pin 4, aligns baffle 5, hydraulic pressure lift fork truck machine 6, U type draw-in groove 7, draw-in groove support 8, bolt, support 11, steel pipe 12.
The channel steel base 1 is provided with a plurality of for place main muscle 14 and reinforcement ring muscle 13, and the position of placing of main muscle 14 on the channel steel base 1 is confirmed according to the arc length of main muscle 14 on reinforcement ring muscle 13 border. Channel-section steel base 1 all is parallel to each other setting, and aligns, stable, and a plurality of bolt holes that are used for spacingly are seted up to channel-section steel base 1's side. The channel steel base 1 adopts channel steel more than 16#, and the distance between the channel steel base 1 equals the distance between the reinforcing ring muscle 13.
And a main rib 14 is arranged on the upper end surface of the channel steel base 1, and the main rib 14 is arranged along the direction vertical to the channel steel base 1. Two ends of the lower end face of the channel steel base 1 are respectively and fixedly provided with a support 11 for supporting the channel steel base 1.
The front side of the channel steel base 1 is provided with a plurality of clamping groove drags, and the inside of the clamping groove support 8 is provided with a multifunctional clamping groove 2 for fixing a main rib 14. The multifunctional clamping groove 2 comprises a steel pipe 12 and a plurality of clamping plates 10 welded on the steel pipe 12, the steel pipe 12 is horizontally arranged, a plurality of bolt holes are formed in the steel pipe 12, and limiting bolts 9 are arranged in the bolt holes; the clamping plates 10 are evenly distributed and welded on the steel pipe 12, the clamping plates 10 are radially arranged on the outer wall of the steel pipe 12, and U-shaped clamping grooves 7 are formed among the clamping plates 10 and used for placing main ribs 14.
The lengths of the channel steel base 1 and the multifunctional clamping groove 2 are larger than one meter of the circumference of the steel reinforcement cage or longer.
The upper end face of the channel steel base 1 located on the rearmost side is fixedly provided with a vertically arranged alignment baffle 5 for aligning one end of a main rib 14 and increasing the regularity of the main rib 14.
The left end of the channel steel base 1 is provided with a first straightening frame 31 and a positioning pin 4; the first straightening frame 31 is vertically arranged and hinged on the channel steel base 1. The lower end face of the channel steel base 1 is provided with a second straightening frame 32 matched with the first straightening frame 31 for use, and the first straightening frame 31 and the second straightening frame 32 are both V-shaped clamping grooves and are adjustable in angle; the positioning pin 4 is used in cooperation with the first straightening frame 31 and the second straightening frame 32 to position the reinforcing ring rib 13.
Two hydraulic lifting fork trucks 6 are arranged behind the first straightening frame 31, and the two hydraulic lifting fork trucks 6 are arranged at a distance from the front to the back for pushing the reinforcement cage.
In practical use, the distance between the main ribs 14 and the channel steel base 1 is calculated according to the arrangement mode of the main ribs 14, the main ribs 14 are respectively placed in the corresponding U-shaped clamping grooves 7 according to the required distance, and the top ends of the main ribs 14 are in contact with the alignment baffle 5 to ensure that the main ribs 14 are aligned. The limiting bolt 9 penetrates through a bolt hole in the steel pipe 12 and a bolt hole in the channel steel base 1 to fix the steel pipe 12, and meanwhile, the position of the main rib 14 is prevented from shifting. Place reinforcing ring muscle 13 between first main muscle 14 and locating pin 4 in the same direction as being in channel-section steel base 1 direction, adjust first alignment frame 31, second alignment frame 32 and tangent in the edge of reinforcing ring muscle 13 to the V type draw-in groove that utilizes first alignment frame 31, second alignment frame 32 makes and keeps reinforcing ring muscle 13 vertical, recycles locating pin 4 and fixes a position reinforcing ring muscle 13, then welds the nodical of first main muscle 14 and reinforcing ring muscle 13.
Rolling the reinforcing ring rib 13 on the channel steel base 1 to enable the reinforcing ring rib to be intersected with the second main rib 14 and welded; by analogy, the rolling reinforcing ring ribs 13 are in contact with the reinforcing ring ribs 13 and the main ribs 14, connection points are determined, the working surface is controlled to the bottommost welding horizontal plane, operations such as lifting the reinforcing steel bars and drawing positioning lines are not needed, the labor amount of workers is reduced, and the working efficiency is improved. When the whole steel reinforcement cage loses the focus and can not be stable, then two hydraulic lifting fork trucks 6 are roughly pushed to two trisection points of the whole steel reinforcement cage, the head ends of the fork trucks 6 are used for pushing the steel reinforcement cage to a main reinforcement 14 waiting for welding, and then the reinforcing ring reinforcement 13 is welded when being intersected with the main reinforcement 14 waiting for welding.
Claims (9)
1. The utility model provides a major diameter steel reinforcement cage mold processing which characterized in that: the steel tube reinforced concrete frame comprises a plurality of steel channel bases (1) which are arranged in parallel and used for placing main ribs (14) and reinforcing ring ribs (13), wherein the upper end surfaces of the steel channel bases (1) are vertically provided with the main ribs (14); a plurality of clamping groove drags are arranged on the front side surface of the channel steel base (1), and a multifunctional clamping groove (2) for fixing a main rib (14) is arranged in each clamping groove support (8); the multifunctional clamping groove (2) comprises a steel pipe (12) which is horizontally arranged and a plurality of clamping plates (10) which are uniformly distributed and welded on the steel pipe (12) and used for fixing the main ribs (14), the clamping plates (10) are radially arranged, and U-shaped clamping grooves (7) are formed among the clamping plates (10); an alignment baffle (5) which is vertically arranged and used for increasing the uniformity of the main ribs (14) is fixedly arranged on the upper end face of the channel steel base (1) positioned on the rearmost side; the left end of the channel steel base (1) is provided with a first straightening frame (31) which is vertically arranged and a positioning pin (4) which is matched with the first straightening frame (31) for use and used for positioning a reinforcing ring rib (13); two hydraulic lifting fork trucks (6) used for pushing the reinforcement cage are arranged behind the first straightening frame (31).
2. The large-diameter reinforcement cage processing die of claim 1, wherein: the length of the channel steel base (1) and the multifunctional clamping groove (2) is greater than one meter of the circumference of the steel reinforcement cage, and the distance between the channel steel bases (1) is equal to the distance between the reinforcing ring ribs (13).
3. The large-diameter reinforcement cage processing mold of claim 2, wherein: a plurality of bolt holes used for limiting are formed in the steel pipe (12) and the side face of the channel steel base (1) in the multifunctional clamping groove (2), and limiting bolts (9) are arranged in the bolt holes.
4. The large-diameter reinforcement cage processing die of claim 1, wherein: the distance between the channel steel bases (1) is the distance between reinforcement cage reinforcing ring ribs (13).
5. The large-diameter reinforcement cage processing mold of claim 4, wherein: and two ends of the lower end face of the channel steel base (1) are respectively and fixedly provided with a support (11) for supporting the channel steel base (1).
6. The large-diameter reinforcement cage processing die of claim 1, wherein: the placement position of the main rib (14) is determined according to the arc length of the main rib (14) on the circumference of the reinforcing ring rib (13).
7. The large-diameter reinforcement cage processing die of claim 1, wherein: and a second straightening frame (32) matched with the first straightening frame (31) for use is arranged on the lower end face of the channel steel base (1).
8. The large-diameter reinforcement cage processing mold of claim 7, wherein: the first straightening frame (31) and the second straightening frame (32) are both V-shaped clamping grooves, and the angles of the first straightening frame (31) and the second straightening frame (32) can be adjusted.
9. The large-diameter reinforcement cage processing die of claim 1, wherein: the two hydraulic lifting fork trucks (6) are arranged at intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120949849.9U CN215315418U (en) | 2021-05-06 | 2021-05-06 | Major diameter steel reinforcement cage mold processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120949849.9U CN215315418U (en) | 2021-05-06 | 2021-05-06 | Major diameter steel reinforcement cage mold processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215315418U true CN215315418U (en) | 2021-12-28 |
Family
ID=79597744
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120949849.9U Active CN215315418U (en) | 2021-05-06 | 2021-05-06 | Major diameter steel reinforcement cage mold processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215315418U (en) |
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2021
- 2021-05-06 CN CN202120949849.9U patent/CN215315418U/en active Active
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