Wheat circulation drying device
Technical Field
The utility model relates to a grain drying equipment technical field, especially a wheat circulation drying device.
Background
As the biggest world food producing country and consuming country in China, the annual yield of wheat can reach more than one hundred million tons, but the loss rate is higher after a series of processing processes such as threshing, airing, storage, transportation, processing, consumption and the like. Among these losses, the loss of mildew, germination and the like is up to 5% because of weather reasons, the sun drying is not as late as possible or safe moisture is not reached, so that the benefit of minimizing the loss of wheat to the lowest point is maximized, and the drying is particularly important in the process and can be said to be an important guarantee condition for harvest.
At present, although the drying technology in China develops rapidly, most of the grain drying equipment is developed based on the drying of rice and corn, the relative characteristics of the drying of wheat are not developed, the used equipment is large-ring-speed-ratio grain drying equipment, the matching degree of the used equipment and the objective characteristics of wheat is not completely consistent, the problems of poor wheat drying economy, low production efficiency, large carbon emission and the like are caused, and the quality of the dried wheat cannot achieve considerable effects to a certain extent.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a wheat circulation drying device for solve among the prior art problem that wheat drying economy is poor, production efficiency is low and the carbon emission is big.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a wheat circulating drying device comprises a bucket elevator, a drying tower and a hot air supply device, wherein the drying tower sequentially comprises a grain storage bin, a first drying bin, a first tempering bin, a second drying bin, a second tempering bin, a cooling bin and a grain unloading bin from top to bottom, and a feeding channel is arranged between an outlet of the bucket elevator and an inlet of the grain storage bin; the structure of the first drying bin is the same as that of the second drying bin, a hot air inlet is formed in one side of the first drying bin, the hot air inlet is communicated with a hot air supply device through a hot air pipeline, a plurality of variable cross-section angle-shaped boxes which are arranged in a layered mode are uniformly arranged in the first drying bin, and the variable cross-section angle-shaped boxes of two adjacent layers are arranged in a staggered mode and are opposite in arrangement direction; the bottom of the grain unloading bin is provided with a grain discharging machine, and the bottom of a grain discharging hopper of the grain discharging machine is provided with a screw conveyor; the hot air supply device comprises a combustion furnace, a partition plate is arranged in the combustion furnace, the partition plate divides the combustion furnace into two independent parts, namely an electric heating furnace and a biomass combustion furnace, the top of the combustion furnace is provided with an induced draft fan, the outlet of the induced draft fan is communicated with a ventilating pipeline, the ventilating pipeline is provided with two ventilating branch pipes, the ventilating branch pipes respectively extend into the electric heating furnace and the biomass combustion furnace, and electromagnetic valves are arranged in the ventilating branch pipes; the bottom parts of the electric heating furnace and the biomass combustion furnace are provided with hot air ventilation pipelines which are communicated through a centrifugal fan.
Optionally, the structure in first tempering storehouse and second tempering storehouse is the same, and the inside cylindric tempering storehouse body that is provided with in first tempering storehouse, the internal connecting rod that is provided with equilateral triangle structure in the tempering storehouse, the connecting rod inscription in the tempering storehouse body, be provided with supplementary connecting rod between the midpoint of connecting rod and the inner wall in the tempering storehouse body.
Optionally, a variable cross-section angular box is also arranged in the cooling bin, and the arrangement mode of the variable cross-section angular box in the cooling bin is the same as that of the variable cross-section angular box in the first drying bin; and a cooling fan is arranged on one side of the cooling bin, an air outlet is arranged on the other side of the cooling bin, and a bag filter is arranged at the air outlet.
Optionally, a heater is arranged in the electric heating furnace, and the heater is an externally wound corrugated stainless steel band.
Optionally, the biomass combustion furnace comprises a hearth, an ash removal door, a chimney and a heat exchange chamber, the ventilation branch pipe of the biomass combustion furnace is arranged in the heat exchange chamber, and the hot air ventilation pipeline is arranged at the bottom of the heat exchange chamber.
Optionally, a gas purification device is arranged at the inlet of the centrifugal fan.
The utility model discloses a wheat circulation drying device has following advantage:
(1) in view of wheat is very sensitive to high temperature, the poor characteristic of temperature toleration, the utility model discloses a low temperature short-term is dry many times, is slow soviet effect many times, reduces the moisture content of wheat to ensure that the quality of wheat does not receive the damage, reduce the waist-bursting rate of wheat.
(2) The utility model discloses can use the mode of electrical heating to heat, also can use biomass fuel, if: straw, sawdust, rice chaff and the like are combusted and heated, a heating mode of combusting coal is not adopted, and harmful substances such as sulfur dioxide, nitrogen dioxide and the like are avoided.
(3) The cylindrical tempering bin body structure can reduce the probability of occurrence of circulation dead angles, can maximize the area of an effective circulation area, and enables materials to be fully tempered in the tempering process.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of a hot air supply device.
Fig. 3 is a top view of the first tempering chamber.
Fig. 4 is a schematic view of the structure of the horn-shaped case with a variable cross section.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
As shown in fig. 1-4, a wheat circulating drying device comprises a bucket elevator 1, a drying tower 2 and a hot air supply device, wherein the drying tower 2 sequentially comprises a grain storage bin 3, a first drying bin 4, a first tempering bin 5, a second drying bin 6, a second tempering bin 7, a cooling bin 8 and a grain unloading bin 9 from top to bottom, a feeding channel 30 is arranged between an outlet of the bucket elevator 1 and an inlet of the grain storage bin 3, and wheat is conveyed into the grain storage bin 3 at the top of the drying tower 2 through the bucket elevator 1.
The structure of the first drying bin 4 is the same as that of the second drying bin 6, a hot air inlet 12 is arranged at the right side of the first drying bin 4, and the hot air inlet 12 is communicated with a hot air supply device through a hot air pipeline 15; a hot air extractor 13 is arranged at the left side of the first drying bin 4, so that hot air generated in the drying process can be quickly discharged; a temperature sensor and an air speed sensor are arranged in the first drying bin 4, so that the temperature and the air speed in the first drying bin 4 are controlled within a reasonable range. Evenly be provided with the variable cross section angle form box 14 that a plurality of layers were arranged in the first stoving storehouse 4, adjacent two-layer variable cross section angle form box 14 dislocation set just sets up opposite direction, and the big cross-section one end and the external intercommunication of variable cross section angle form box 14, little cross-section one end are enclosed construction. The variable cross-section horn-shaped boxes 14 on two adjacent layers are arranged in opposite directions, so that the uniformity of air quantity in each variable cross-section horn-shaped box 14 can be ensured, and the uniformity of moisture and temperature of the wheat after being dried by wind can be ensured. The variable cross-section horn-shaped boxes 14 on the same layer are arranged at intervals, so that the phenomenon of bridging or blocking of wheat can be avoided. The horn-shaped boxes 14 with the variable cross sections of the two adjacent layers are arranged in a staggered mode, so that the wind area of wheat can be increased, and the drying quality of the wheat is guaranteed.
First tempering storehouse 5 is the same with the structure in second tempering storehouse 7, and first tempering storehouse 5 is inside to be provided with the cylindric tempering storehouse body 501, and tempering storehouse body 501 is internal to be provided with the connecting rod 502 of equilateral triangle structure, and connecting rod 502 inscription is in tempering storehouse body 501, is provided with supplementary connecting rod 503 between the midpoint of connecting rod 502 and tempering storehouse body 501's the inner wall, and the cross-section of connecting rod 502 is oval. The cylindrical tempering cabin 501 structure can reduce the probability of occurrence of circulation dead angles, can maximize the area of an effective circulation area, and enables wheat to be sufficiently tempered in the tempering process. Hot air is not introduced into the tempering bin, the tempering bin mainly has the effects of relieving stress formed in wheat grains in the drying process, promoting water in the wheat grains to gradually move outwards, enabling the water on the surfaces and in the wheat grains to tend to be balanced, and the tempering process is not only beneficial to the drying of the next stage, but also capable of ensuring the quality of the dried wheat.
The cooling bin 8 is also internally provided with a variable cross-section angular box 14, and the arrangement mode of the variable cross-section angular box 14 in the cooling bin 8 is the same as that of the variable cross-section angular box 14 in the first drying bin 4; cooling fan 31 is provided with to one side of cooling bin 8, and cooling bin 8's opposite side is provided with the air outlet, and air outlet department is provided with bag filter 32, and cooling fan 31 cools off the wheat in sending into cooling bin 8 with gas, and the gas after the cooling is discharged from the air outlet, and bag filter 32 is arranged in floating the grain material in the filtered gas and the wheat grain skin that produces among some drying process, avoids these impurity to discharge in the atmosphere, has certain environmental protection.
The bottom of the grain unloading bin 9 is provided with a grain discharging machine 10, the grain discharging machine 10 adopts a reciprocating grain discharging machine 10, the reciprocating grain discharging machine 10 enables the wheat to be uniformly discharged from a grain discharging hopper through reciprocating motion, and the bottom of the grain discharging hopper is provided with a spiral conveyer 11 which conveys the dried wheat out.
The hot air supply device comprises a combustion furnace 16, a partition plate is arranged in the combustion furnace 16, the partition plate divides the combustion furnace 16 into two independent parts, namely an electric heating furnace 18 and a biomass combustion furnace 19, an induced draft fan 20 is arranged at the top of the combustion furnace 16, an outlet of the induced draft fan 20 is communicated with a ventilation pipeline 21, two ventilation branch pipes 22 are arranged on the ventilation pipeline 21, the ventilation branch pipes 22 respectively extend into the electric heating furnace 18 and the biomass combustion furnace 19, and electromagnetic valves 23 are arranged in the ventilation branch pipes 22. A heater 24 is arranged in the electric heating furnace 18, the heater 24 is an externally wound corrugated stainless steel belt, a hot air ventilation pipeline 29 is arranged at the bottom of the electric heating furnace 18, a draught fan 20 sends cold air into the electric heating furnace 18 through a ventilation branch pipe 22 in the electric heating furnace 18, then the electric heating furnace is used for heating, whether the air temperature meets the requirement or not is judged through a temperature sensor arranged in the electric heating furnace 18, and then hot air is sent into the hot air ventilation pipeline 29. The biomass combustion furnace 19 comprises a feeding device, a combustion fan 27, a hearth 25, an ignition device, a chimney 28 and a heat exchange chamber 26. Biomass fuels such as straws, sawdust and rice chaff are fed into the hearth 25 through the feeding device, then the ignition device is used for igniting the fuels, the air in the heat exchange chamber 26 is heated, the combustion fan 27 can accelerate the combustion speed of the fuels, and the heating efficiency is improved. A temperature sensor in the heat exchange chamber 26 can judge whether the air temperature meets the requirement, heated hot air is sent into a hot air ventilation pipeline 29 at the bottom of the heat exchange chamber 26, the hot air pipeline 15 and the hot air ventilation pipeline 29 are communicated through a centrifugal fan, hot air generated by a hot air supply device is conveyed into the first drying bin 4 and the second drying bin 6 through the centrifugal fan, and an air purification device is arranged at an inlet to prevent impurities in the hot air from polluting the quality of wheat.
The working process of the utility model is as follows: the wheat is firstly conveyed into a grain storage bin 3 at the top of a drying tower 2 through a bucket elevator 1, the wheat slowly falls downwards under the action of gravity, primary drying is carried out in a first drying bin 4, and primary tempering is carried out in a first tempering bin 5; then the wheat after the first tempering falls down to the first drying bin 4 again for secondary drying, secondary tempering is carried out in the second tempering bin 7, and the moisture content of the wheat is reduced through low-temperature short-time multi-time drying and multi-time tempering effects, so that the quality of the wheat is not damaged, and the waist burst rate of the wheat is reduced. The wheat after the secondary tempering falls into a cooling bin 8 for cooling, when the wheat is fully cooled, the wheat falls into a grain unloading bin 9 for subsequent distribution, and the wheat which does not reach safe moisture can be conveyed to a bucket elevator 1 for drying again; the wheat reaching safe moisture can be packaged and stored.
The embodiments described above are only some of the embodiments of the present invention, and not all of them. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work all belong to the protection scope of the present invention.