CN215282560U - Prefabricated block production line with movable pouring vibration forming device - Google Patents
Prefabricated block production line with movable pouring vibration forming device Download PDFInfo
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- CN215282560U CN215282560U CN202121410798.9U CN202121410798U CN215282560U CN 215282560 U CN215282560 U CN 215282560U CN 202121410798 U CN202121410798 U CN 202121410798U CN 215282560 U CN215282560 U CN 215282560U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000000465 moulding Methods 0.000 claims abstract description 36
- 239000002002 slurry Substances 0.000 claims abstract description 18
- 238000002156 mixing Methods 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 2
- 238000005266 casting Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- 238000000227 grinding Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model relates to a precast block production line with a movable pouring vibration molding device, which comprises the movable pouring vibration molding device and a molding mold fixedly arranged in a production area; the movable pouring vibration forming device moves to the upper side of the forming mold, slurry is injected into the mold, mold vibration is realized through the movable pouring vibration forming device, air bubbles in the slurry of the mold are removed, and the slurry inside the mold is formed into a precast block. The utility model discloses the production line can realize automatic intelligent manufacturing, in the whole production process, can need not to transport the mould repeatedly, greatly reduced production intensity, improved production efficiency.
Description
Technical Field
The utility model relates to a prefabricated section production field, more specifically say, relate to a prefabricated section production line with portable pouring vibration forming device.
Background
The traditional precast block production mode is formed by adopting a fixed vibration platform, and the production mode is as follows:
firstly assembling the mould, transferring the mould to a vibrating table, then filling the slurry into the mould by adopting a manual hoisting mode, and opening the vibrating table. After vibration forming is accomplished, carry the health preserving place with mould and prefabricated section together again, after the health preserving period reached the requirement to prefabricated section intensity, move mould and prefabricated section together and send the workstation to and carry out the mould dismantlement again, realize the separation of prefabricated section and mould. The final prefabricated section is hoisted to the transportation tray and sent into the drying room, and the used die needs to be cleaned for the next use.
The existing precast block production mode needs repeated carrying molds, occupies a large area, has high labor intensity of workers and low production efficiency, and cannot realize automatic and intelligent production.
Disclosure of Invention
The to-be-solved technical problem of the utility model lies in providing a prefabricated section production line that has portable pouring vibration forming device that can improve prefabricated section production efficiency.
The utility model provides a technical scheme that its technical problem adopted is: constructing a precast block production line with a movable pouring vibration molding device, wherein the precast block production line comprises the movable pouring vibration molding device and a molding mold fixedly arranged in a production area; the movable pouring vibration forming device moves to the upper side of the forming mold, slurry is injected into the mold, mold vibration is realized through the movable pouring vibration forming device, air bubbles in the slurry of the mold are removed, and the slurry inside the mold is formed into a precast block.
In the above scheme, portable pouring vibration forming device is including equipment pouring unloading car and vibration forming car as an organic whole, be equipped with the hopper on the pouring unloading car and be used for assisting the vibrting spear of unloading, be equipped with horizontal guide rail on the vibration forming car, the pouring unloading car removes along horizontal guide rail.
In the scheme, the movable pouring vibration forming device comprises a pouring discharging vehicle and a vibration forming vehicle which are separated from each other and run independently, and a hopper and a vibration rod used for assisting discharging are arranged on the pouring discharging vehicle.
In the scheme, the pouring blanking vehicle and the vibration forming vehicle are provided with the rollers.
In the above scheme, the vibration mode of the vibration forming vehicle is a vibrating rod or a vibrating frame.
In the above scheme, the mold and the forming prefabricated block are separated through the movable demolding device, and the movable demolding device comprises a clamp for clamping the mold and a lifting mechanism connected with the clamp.
In the scheme, the device further comprises a telescopic heat preservation cover arranged in the production area.
In the scheme, the slurry mixing and grinding device further comprises a mixing and grinding machine, a lifting machine, a transport tank and a crane, wherein slurry in the mixing and grinding machine is loaded into the transport tank through the lifting machine, and the transport tank is transferred to the position above the movable pouring vibration forming device through the crane.
In the above scheme, the movable pouring vibration molding device and the movable demolding device are provided with a track for movement.
In the scheme, the pouring blanking vehicle and the vibration forming vehicle are provided with driving motors.
Implement the utility model discloses a prefabricated section production line with portable pouring vibration forming device has following beneficial effect:
the utility model discloses when production, can put a plurality of moulds in production region, then freely remove each mould top through portable pouring vibration forming device, realize automatic unloading, then realized the vibration of mould through portable pouring vibration forming device, get rid of the bubble in the mould thick liquids, make the inside thick liquids shaping of mould become the prefabricated section. The utility model discloses the production line can realize automatic intelligent manufacturing, in the whole production process, can need not to transport the mould repeatedly, greatly reduced production intensity, improved production efficiency.
Drawings
The invention will be further explained with reference to the drawings and examples, wherein:
FIG. 1 is a schematic view of an embodiment 1 of a precast block production line with a movable pouring vibration molding device of the present invention;
FIG. 2 is a top view of the integrated movable casting vibratory forming apparatus;
FIG. 3 is a side view of the integrated portable casting vibratory forming apparatus;
FIG. 4 is a front view of the integrated movable casting vibratory molding apparatus;
FIG. 5 is a schematic view of embodiment 2 of the precast block production line with a movable pouring vibration molding apparatus of the present invention;
FIG. 6 is a front view of the pour car;
FIG. 7 is a side view of a pour skip;
FIG. 8 is a top view of the casting skip;
FIG. 9 is a front view of a frame type vibratory forming cart;
FIG. 10 is a side view of a frame type vibratory forming cart;
FIG. 11 is a top plan view of the frame type vibratory forming truck;
FIG. 12 is a front view of a vibrating bar type vibration forming cart;
FIG. 13 is a side view of a vibrating bar type vibration forming cart;
fig. 14 is a front view of the movable demolding device.
Detailed Description
In order to clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1-14, the precast block production line with the movable casting vibration molding device of the present invention comprises a movable casting vibration molding device and a molding mold 5 fixedly placed in a production area; the movable pouring vibration forming device moves to the position above the forming mold 5, slurry is injected into the mold 5, the mold 5 vibrates through the movable pouring vibration forming device, air bubbles in the slurry of the mold 5 are removed, and the slurry in the mold 5 is formed into a prefabricated block.
Preferably, as shown in fig. 1 to 4, the movable pouring vibration molding device comprises a pouring and blanking vehicle 6 and a vibration molding vehicle 7 which are assembled into a whole, wherein a hopper 11 and a vibrating rod 12 for assisting blanking are arranged on the pouring and blanking vehicle 6, a horizontal guide rail 8 is arranged on the vibration molding vehicle 7, and the pouring and blanking vehicle 6 moves along the horizontal guide rail 8. The discharging port of the hopper 11 can be automatically opened and closed.
Preferably, as shown in fig. 5-13, the movable pouring vibration molding device comprises a pouring and blanking vehicle 6 and a vibration molding vehicle 7 which are separated and independently operated, wherein a hopper 11 and a vibration rod 12 for assisting blanking are arranged on the pouring and blanking vehicle 6, and the vibration rod 12 is connected with a telescopic hydraulic cylinder.
Preferably, the vibration mode of the vibration forming vehicle 7 is a vibrating rod 12 or a vibrating frame 14, the vibrating rod 12 extends into the mold 5 to complete vibration, the vibrating frame 14 is sleeved outside the mold 5 to vibrate, and the vibration forming of the slurry in the mold 5 is realized through various modes.
Preferably, as shown in fig. 14, the present invention further comprises a movable demolding device 9, wherein the movable demolding device 9 is used for separating the mold 5 from the formed precast block, and the movable demolding device 9 comprises a clamp 17 for clamping the mold 5 and a lifting mechanism 18 connected with the clamp 17. When the mold is removed, the clamp 17 is fixed with the mold 5, then the lifting mechanism 18 acts to lift the clamp 17, and the mold 5 and the precast block are separated through the movable demolding device 9.
Preferably, the pouring and blanking trolley, the vibration forming trolley 7 and the movable demoulding device 9 are all provided with rollers 13, and the pouring and blanking trolley 6, the vibration forming trolley 7 and the movable demoulding device 9 can be driven to move by a driving motor 16.
Preferably, the prefabricated block further comprises a telescopic heat-preservation cover arranged in the production area, and the maintenance effect of the prefabricated block is improved.
Preferably, the automatic pouring and vibrating device further comprises a mixing mill 1, a lifting machine 2, a transport tank 3 and a crane 10, wherein slurry in the mixing mill 1 is loaded into the transport tank 3 through the lifting machine 2, and the transport tank 3 is transferred to the position above the movable pouring and vibrating device through the crane 10, so that automatic feeding is realized.
Preferably, the device also comprises a track 4 for moving the movable pouring vibration molding device and the movable demoulding device 9.
Preferably, the pouring and blanking vehicle 6 and the vibration forming vehicle 7 are provided with driving motors 15, and the pouring and blanking vehicle 6 and the vibration forming vehicle 7 can be driven to move through the driving motors 15.
While the embodiments of the present invention have been described with reference to the accompanying drawings, the present invention is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and many modifications may be made by one skilled in the art without departing from the spirit and scope of the present invention as defined in the appended claims.
Claims (10)
1. A precast block production line with a movable pouring vibration forming device is characterized by comprising the movable pouring vibration forming device and a forming mold fixedly arranged in a production area; the movable pouring vibration forming device moves to the upper side of the forming mold, slurry is injected into the mold, mold vibration is realized through the movable pouring vibration forming device, air bubbles in the slurry of the mold are removed, and the slurry inside the mold is formed into a precast block.
2. The precast block production line with the movable pouring vibration molding device according to claim 1, characterized in that the movable pouring vibration molding device comprises a pouring blanking cart and a vibration molding cart which are assembled into a whole, wherein a hopper and a vibrating rod for assisting blanking are arranged on the pouring blanking cart, a horizontal guide rail is arranged on the vibration molding cart, and the pouring blanking cart moves along the horizontal guide rail.
3. The precast block production line with movable pouring vibration molding device according to claim 1, characterized in that the movable pouring vibration molding device comprises a pouring blanking vehicle and a vibration molding vehicle which are separated and independently operated, and the pouring blanking vehicle is provided with a hopper and a vibration rod for assisting blanking.
4. The precast block production line with movable pouring vibration molding device according to claim 2 or 3, characterized in that the pouring blanking trolley and the vibration molding trolley are provided with rollers.
5. The precast block production line with movable pouring vibration molding device according to claim 2 or 3, characterized in that the vibration mode of the vibration molding car is a vibrating bar or a vibrating frame.
6. The precast block production line with movable pouring vibration molding device according to claim 1, further comprising a movable demolding device by which the separation of the mold and the molded precast block is achieved, the movable demolding device comprising a jig for holding the mold and a lifting mechanism connected to the jig.
7. The precast block production line with movable pouring vibration molding device according to claim 1, further comprising a telescopic heat-insulating cover disposed at the production area.
8. The precast block production line with movable pouring vibroforming device according to claim 1, characterized by further comprising a mixing mill, a hoist, a transport tank and a crane, the slurry in the mixing mill is loaded into the transport tank by the hoist, and the transport tank is transferred to above the movable pouring vibroforming device by the crane.
9. The precast block production line with movable pouring vibration molding device according to claim 6, further comprising a rail on which the movable pouring vibration molding device and the movable demolding device move.
10. The precast block production line with movable pouring vibration molding device according to claim 2 or 3, characterized in that the pouring blanking trolley and the vibration molding trolley are provided with driving motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121410798.9U CN215282560U (en) | 2021-06-24 | 2021-06-24 | Prefabricated block production line with movable pouring vibration forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121410798.9U CN215282560U (en) | 2021-06-24 | 2021-06-24 | Prefabricated block production line with movable pouring vibration forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215282560U true CN215282560U (en) | 2021-12-24 |
Family
ID=79518290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121410798.9U Active CN215282560U (en) | 2021-06-24 | 2021-06-24 | Prefabricated block production line with movable pouring vibration forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215282560U (en) |
-
2021
- 2021-06-24 CN CN202121410798.9U patent/CN215282560U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221230 Address after: 430000 Aquaculture Farm, Dongxihu District, Wuhan City, Hubei Province (No. 9 Wuhan Zhongyou Jinyintan Petrochemical Production and Research Project), Room 2, Floor 16, Building B7 (12) Patentee after: Wuhan Daoji Technology Co.,Ltd. Address before: 430013 Jinyintan Petrochemical Park, Dongxihu District, Wuhan City, Hubei Province Patentee before: WUHAN AIMENG KILN TECHNOLOGY Co.,Ltd. |