CN215237490U - Reinforcing bar net piece welding forming unit equipment - Google Patents
Reinforcing bar net piece welding forming unit equipment Download PDFInfo
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- CN215237490U CN215237490U CN202120111793.XU CN202120111793U CN215237490U CN 215237490 U CN215237490 U CN 215237490U CN 202120111793 U CN202120111793 U CN 202120111793U CN 215237490 U CN215237490 U CN 215237490U
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 51
- 238000003466 welding Methods 0.000 title claims abstract description 47
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 53
- 239000010959 steel Substances 0.000 claims abstract description 53
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 230000000149 penetrating effect Effects 0.000 claims abstract description 11
- 210000003205 muscle Anatomy 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000005452 bending Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 230000002787 reinforcement Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 abstract description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 14
- 238000000034 method Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model provides a reinforcing bar net piece weld forming unit equipment relates to reinforcing bar net automation production processing equipment technical field. The welding forming unit equipment for the steel mesh comprises a first pay-off rack and a second pay-off rack, wherein a first straightening machine is arranged on one side of the first pay-off rack, and a first high-speed cutting machine is arranged on one side, away from the first pay-off rack, of the first straightening machine; a first feeding device is arranged on one side of the first high-speed cutting machine, which is far away from the first straightening machine, an automatic bar arranging machine tool is arranged at the rear end of the first feeding device, and a bar penetrating vehicle is arranged on one side of the automatic bar arranging machine tool, which is close to the first high-speed cutting machine; and one side of the automatic bar arranging machine far away from the bar penetrating vehicle is provided with a full-automatic mesh welding machine. Through designing streamlined reinforcing bar net piece processing equipment, improve net piece processing production efficiency, can automatic weld in the mill processing moreover, net piece shaping quality is controllable, not only more energy-concerving and environment-protective, has also saved a large amount of manpower and materials simultaneously.
Description
Technical Field
The utility model relates to a reinforcing bar net automated production processing equipment technical field specifically is a reinforcing bar net piece weld forming unit equipment.
Background
The steel bar refers to steel for reinforced concrete and prestressed reinforced concrete, and the cross section of the steel bar is circular or sometimes square with round corners; comprises plain round steel bars, ribbed steel bars and twisted steel bars. Reinforcing steel bars are widely applied to any buildings at present, better evidence is obtained for the progress of human beings, and the method is also one of the main means for connecting the reinforcing steel bars by replacing the reinforcing steel bars according to the principle of (equal area) when the components for inspecting the quality of the reinforcing steel bars are reinforced according to the minimum reinforcing steel bar ratio at present; when the reinforcing steel bars are bound, the crossing points of the reinforcing steel bars are firmly bound by iron wires; the steel bar mesh of the plate and the wall is completely fastened except for the intersection points of two rows of steel bars at the periphery, and the intersection points at the middle part can be fastened in a staggered way to ensure that the positions of the stressed steel bars are not deviated; the stirrups of the beam and the column are arranged perpendicular to the stressed steel bars, the superposed parts of the hooks are staggered along the direction of the stressed steel bars, and the steel bar mesh is also called welded steel bar mesh, steel bar mesh and the like. The steel bar mesh sheets can be deeply processed according to requirements, such as bending, concave bending, right-angle bending, middle punching, peripheral bending and the like, and are mainly applied to bridge deck pavement, old bridge deck transformation, pier cracking prevention and the like of municipal bridges and highway bridges.
The production and processing of reinforcing bar net, traditional processing mode all adopt artifical cutting, range and weld, adopt manual processing, and not only inefficiency, the continuity of production and processing is relatively poor, can't guarantee the quality of product unified moreover, and the in-process of processing still need consume a large amount of manpower and materials, for this reason we have developed a new reinforcing bar net piece welding and forming unit equipment.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a reinforcing bar net piece weld forming unit equipment has solved traditional processing mode and has all adopted artifical cutting, range and weld, adopts manual processing, and not only inefficiency, the continuity of production and processing is relatively poor, can't guarantee the quality of product moreover unified, still need consume the problem of a large amount of manpower and materials among the process of processing.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a reinforcing mesh welding forming unit device comprises a first pay-off rack and a second pay-off rack, wherein a first straightening machine is arranged on one side of the first pay-off rack, and a first high-speed cutting machine is arranged on one side, away from the first pay-off rack, of the first straightening machine;
a first feeding device is arranged on one side of the first high-speed cutting machine, which is far away from the first straightening machine, an automatic bar arranging machine tool is arranged at the rear end of the first feeding device, and a bar penetrating vehicle is arranged on one side of the automatic bar arranging machine tool, which is close to the first high-speed cutting machine;
one side of the automatic rebar arranging machine far away from the rebar penetration vehicle is provided with a full-automatic mesh welding machine;
a second straightening machine is arranged at the rear end of the second pay-off rack, a second high-speed cutting machine is arranged at the rear end of the second straightening machine, and a second feeding device corresponding to the full-automatic net welding machine is arranged at the rear end of the second high-speed cutting machine;
one side fixedly connected with that automatic row muscle machines were kept away from to full-automatic mesh welding machine indulges muscle automatic feeding device, it is provided with automatic muscle machines of dragging to indulge muscle automatic feeding device and keep away from one side of full-automatic mesh welding machine, one side that automatic muscle machines of dragging kept away from and indulge muscle automatic feeding device is provided with automatic curved net machine, reinforcing bar net piece holds the frame is installed to one side of automatic curved net machine discharge gate.
Preferably, a first steel bar coil is wound on the outer side of the first pay-off rack, and one end of the first steel bar coil penetrates through a feeding hole of the first straightening machine and extends to one side of a discharging hole of the first straightening machine.
Preferably, the front end of the automatic rib arranging machine is provided with a blanking mechanism corresponding to the first feeding device, and the rear end of the top of the first feeding device is provided with a plurality of open slots corresponding to the blanking mechanism.
Preferably, a second steel bar coil is wound on the outer side of the second pay-off rack, and one end of the second steel bar coil penetrates through a feeding hole of the second straightening machine and extends to one side of a discharging hole of the second straightening machine.
Preferably, the first feeding device and the second feeding device are arranged in a mutually vertical structure.
Preferably, a feeding guide device corresponding to the second feeding device is installed at the front end of the full-automatic mesh welding machine.
Preferably, one side of the discharge port of the automatic mesh bending machine is fixedly connected with two guide frames corresponding to the reinforcing mesh containing frame.
Preferably, two the leading truck all is the slope structure setting.
The working principle is as follows: when the reinforcing mesh welding forming unit equipment is used, a first reinforcing coil on a first pay-off rack 1 is straightened and then cut off by a first high-speed cutting machine 4, a cut transverse reinforcing bar is conveyed by a first feeding device 5 and moves to the front end of an automatic reinforcing bar arranging machine 6, at the moment, a reinforcing bar is discharged by a reinforcing bar lifting and shifting device of the automatic reinforcing bar arranging machine 6 and is moved to a transverse multi-row tooth tip chain from the bottom, after the automatic reinforcing bar arranging machine 6 is fully arranged with a plurality of transverse reinforcing bars required by mesh welding, one side of the automatic reinforcing bar arranging machine 6 close to the first high-speed cutting machine 4 is provided with a reinforcing bar penetrating vehicle 7, the reinforcing bar penetrating vehicle 7 can convey the transversely-conveyed and aligned reinforcing bar to a full-automatic mesh welding machine 8 and penetrates into a feeding pipe of the full-automatic mesh welding machine 8 to a welding electrode, a second reinforcing coil on a second pay-off rack 2 is straightened and then is cut off by a second high-speed cutting machine 10, then the steel bar net is conveyed by a second feeding device 11, a feeding guide device 16 corresponding to the second feeding device 11 is installed at the front end of the full-automatic mesh welding machine 8, the feeding guide device 16 can automatically guide the longitudinal steel bars provided by the second feeding device 11 into a designated welding processing position, after the steel bar net is welded, the steel bar net falls on an automatic bar dragging machine 13 under the traction of a traction mechanism, the steel bar net is conveyed by the automatic bar dragging machine 13 and is sent into a feeding hole of an automatic mesh bending machine 14, the steel bar net is bent by the automatic mesh bending machine 14, one side of a discharging hole of the automatic mesh bending machine 14 is fixedly connected with two guide frames 17 corresponding to the steel bar net containing frames 15, after the steel bar net is bent, the two guide frames 17 arranged in an inclined structure can guide the processed steel bar net, so that the processed steel bar net can be conveniently guided into the designated steel bar net containing frames 15, for subsequent lifting or movement.
(III) advantageous effects
The utility model provides a reinforcing bar net piece weld forming unit equipment. The method has the following beneficial effects:
1. this reinforcing bar net piece weld forming unit equipment through compact production line, can accomplish work such as automatic straightening, cutting off, conveying, range, welding, curved net of reinforcing bar net fast, and whole journey need not too much manual intervention, and holistic machining efficiency has obtained showing the improvement.
2. This reinforcing bar net piece weld forming unit equipment through designing streamlined reinforcing bar net piece processing equipment, improves net piece processing production efficiency, can be in the interior automatic weld processing of mill moreover, and net piece shaping quality is controllable, not only energy-concerving and environment-protective more, has also saved a large amount of manpower and materials simultaneously, and work efficiency improves greatly, is worth wideling popularize.
Drawings
Fig. 1 is a front view structural diagram of the reinforcing mesh welding and forming unit equipment of the utility model;
fig. 2 is a top view structural diagram of the reinforcing mesh welding and forming unit device of the utility model;
fig. 3 is the utility model relates to a reinforcing bar net piece weld forming unit equipment horizontal reinforcement bar production facility structure sketch map.
The method comprises the following steps of 1, a first pay-off rack; 2. a second pay-off stand; 3. a first straightener; 4. a first high speed cutter; 5. a first feeding device; 6. an automatic rib arranging machine; 7. a reinforcing steel bar penetrating vehicle; 8. a full-automatic mesh welding machine; 9. a second straightener; 10. a second high-speed cutting machine; 11. a second feeding device; 12. a longitudinal bar automatic feeding device; 13. an automatic tendon dragging machine; 14. an automatic net bender; 15. a reinforcing mesh containing frame; 16. a feeding guide device; 17. a guide frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example (b):
as shown in fig. 1-3, an embodiment of the present invention provides a reinforcing mesh welding forming unit device, including a first pay-off rack 1 and a second pay-off rack 2, both the first pay-off rack 1 and the second pay-off rack 2 can be used for placing a plurality of wire rods simultaneously, so as to ensure the continuity of processing, one side of the first pay-off rack 1 is provided with a first straightening machine 3, and one side of the first straightening machine 3 away from the first pay-off rack 1 is provided with a first high-speed cutting machine 4;
a first feeding device 5 is arranged on one side of the first high-speed cutting machine 4, which is far away from the first straightening machine 3, the first feeding device 5 can drop the straightened steel bars to a feeding groove on a straightening machine blanking frame, the steel bars are sent to a limiting position in an aligned mode, a bar lifting shifting device of an automatic bar arranging machine 6 is used for blanking the steel bars and moving the steel bars to a transverse multi-row tooth tip chain from the bottom, an automatic bar arranging machine 6 is arranged at the rear end of the first feeding device 5, a steel bar penetrating vehicle 7 is arranged on one side, which is close to the first high-speed cutting machine 4, of the automatic bar arranging machine 6, and the steel bar penetrating vehicle 7 is mainly used for conveying the steel bars of the aligned steel bar arranging table in the transverse mode to a full-automatic mesh welding machine 8;
the automatic bar arranging machine 6 is provided with a full-automatic mesh welding machine 8 at one side far away from the steel bar penetrating vehicle 7, the full-automatic mesh welding machine 8 mainly comprises an automatic transverse bar blanking mechanism, a lower bar feeding mechanism, a bar feeding mechanism to a station mechanism, a welding host machine, a bar locking and lifting mechanism, a mesh pulling vehicle, a mesh pulling table, an electric control mechanism and the like, the full-automatic mesh welding machine 8 compresses welded longitudinal and transverse steel bars between two electrodes through high-voltage current of a built-in motor, the current is conducted, and the welded longitudinal and transverse steel bars are processed to be in a molten or plastic state by utilizing resistance heat generated by the current flowing through a workpiece contact surface and an adjacent area to form a rectangular steel bar mesh, and the full-automatic mesh welding machine 8 can quickly complete automatic welding of the steel bar mesh;
a second straightening machine 9 is arranged at the rear end of the second pay-off rack 2, a second high-speed cutting machine 10 is arranged at the rear end of the second straightening machine 9, a second feeding device 11 corresponding to the full-automatic mesh welding machine 8 is arranged at the rear end of the second high-speed cutting machine 10, the first high-speed cutting machine 4 is used for cutting off transverse reinforcing steel bars, and the second high-speed cutting machine 10 is used for cutting off longitudinal reinforcing steel bars;
one side fixedly connected with that automatic row muscle machines 6 were kept away from to full-automatic mesh welding machine 8 indulges muscle automatic feeding device 12, indulges muscle automatic feeding device 12 and keeps away from one side of full-automatic mesh welding machine 8 and is provided with automatic muscle machines 13 that drags, drags muscle machines 13 automatically and keeps away from one side of indulging muscle automatic feeding device 12 and is provided with automatic curved net machine 14, and the reinforcing bar net piece is installed to one side of 14 discharge gates of automatic curved net machine and is held frame 15.
A first reinforcing steel bar roll is wound on the outer side of the first pay-off rack 1, one end of the first reinforcing steel bar roll penetrates through a feeding hole of the first straightening machine 3 and extends to one side of a discharging hole of the first straightening machine, and the first reinforcing steel bar roll is straightened and then cut off by the first high-speed cutting machine 4 so as to be used as a transverse reinforcing steel bar.
The front end of the automatic rib arranging machine 6 is provided with a blanking mechanism corresponding to the first feeding device 5, and the rear end of the top of the first feeding device 5 is provided with a plurality of open slots corresponding to the blanking mechanism.
And a second steel bar coil is wound on the outer side of the second pay-off rack 2, one end of the second steel bar coil penetrates through the feeding hole of the second straightening machine 9 and extends to one side of the discharging hole of the second straightening machine, and the second steel bar coil is straightened and then cut by a second high-speed cutting machine 10 so as to be used as a longitudinal steel bar.
The first feeding device 5 and the second feeding device 11 are arranged in a mutually vertical structure, and the first feeding device 5 and the second feeding device 11 which are arranged in the mutually vertical structure can realize the transverse and longitudinal automatic rib supply work.
The front end of the full-automatic mesh welding machine 8 is provided with a feeding guide device 16 corresponding to the second feeding device 11, and the feeding guide device 16 can automatically guide the longitudinal steel bars provided by the second feeding device 11 into a designated welding position.
One side of the discharge port of the automatic mesh bending machine 14 is fixedly connected with two guide frames 17 corresponding to the reinforcing mesh containing frame 15.
Two leading truck 17 all are the slope structure setting, and two leading trucks 17 that are the slope structure setting can play the guide effect to the reinforcing bar net that processes out to the convenience holds frame 15 with its leading-in appointed reinforcing bar net piece.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a reinforcing bar net piece weld forming unit equipment, includes first pay off rack (1) and second pay off rack (2), its characterized in that: a first straightening machine (3) is arranged on one side of the first pay-off rack (1), and a first high-speed cutting machine (4) is arranged on one side, far away from the first pay-off rack (1), of the first straightening machine (3);
a first feeding device (5) is arranged on one side of the first high-speed cutting machine (4) far away from the first straightening machine (3), an automatic bar arranging machine tool (6) is arranged at the rear end of the first feeding device (5), and a bar penetrating vehicle (7) is arranged on one side, close to the first high-speed cutting machine (4), of the automatic bar arranging machine tool (6);
a full-automatic mesh welding machine (8) is arranged on one side of the automatic reinforcement arranging machine (6) far away from the reinforcement penetrating vehicle (7);
a second straightening machine (9) is arranged at the rear end of the second pay-off rack (2), a second high-speed cutting machine (10) is arranged at the rear end of the second straightening machine (9), and a second feeding device (11) corresponding to the full-automatic net welding machine (8) is arranged at the rear end of the second high-speed cutting machine (10);
muscle automatic feeding device (12) is indulged to one side fixedly connected with that automatic row muscle machines (6) were kept away from in full-automatic mesh welding machine (8), it is provided with automatic muscle machines (13) of dragging to indulge muscle automatic feeding device (12) one side of keeping away from full-automatic mesh welding machine (8), it is provided with automatic curved net machine (14) to drag muscle machines (13) to keep away from one side of indulging muscle automatic feeding device (12) automatically, install the reinforcing bar net piece and hold frame (15) in one side of automatic curved net machine (14) discharge gate.
2. The reinforcing mesh welding and forming unit equipment as claimed in claim 1, wherein: the outer side of the first pay-off rack (1) is wound with a first steel bar coil, and one end of the first steel bar coil penetrates through a feeding hole of the first straightening machine (3) and extends to one side of a discharging hole of the first straightening machine.
3. The reinforcing mesh welding and forming unit equipment as claimed in claim 1, wherein: the automatic rib arranging machine is characterized in that a blanking mechanism corresponding to the first feeding device (5) is installed at the front end of the automatic rib arranging machine (6), and a plurality of open grooves corresponding to the blanking mechanism are formed in the rear end of the top of the first feeding device (5).
4. The reinforcing mesh welding and forming unit equipment as claimed in claim 1, wherein: and a second steel bar coil is wound on the outer side of the second pay-off rack (2), and one end of the second steel bar coil penetrates through the feeding hole of the second straightening machine (9) and extends to one side of the discharging hole of the second straightening machine.
5. The reinforcing mesh welding and forming unit equipment as claimed in claim 1, wherein: the first feeding device (5) and the second feeding device (11) are arranged in a mutually vertical structure.
6. The reinforcing mesh welding and forming unit equipment as claimed in claim 1, wherein: and a feeding guide device (16) corresponding to the second feeding device (11) is arranged at the front end of the full-automatic mesh welding machine (8).
7. The reinforcing mesh welding and forming unit equipment as claimed in claim 1, wherein: one side of the discharge hole of the automatic mesh bending machine (14) is fixedly connected with two guide frames (17) corresponding to the reinforcing mesh containing frame (15).
8. The reinforcing mesh welding and forming unit equipment as claimed in claim 7, wherein: two leading truck (17) all are the slope structure setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120111793.XU CN215237490U (en) | 2021-01-15 | 2021-01-15 | Reinforcing bar net piece welding forming unit equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120111793.XU CN215237490U (en) | 2021-01-15 | 2021-01-15 | Reinforcing bar net piece welding forming unit equipment |
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| CN215237490U true CN215237490U (en) | 2021-12-21 |
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| CN202120111793.XU Active CN215237490U (en) | 2021-01-15 | 2021-01-15 | Reinforcing bar net piece welding forming unit equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112705651A (en) * | 2021-01-15 | 2021-04-27 | 上海电气研砼建筑科技集团有限公司 | Reinforcing bar net piece welding forming unit equipment |
| CN117696793A (en) * | 2024-01-18 | 2024-03-15 | 中铁七局集团郑州工程有限公司 | Forming process for steel strip mesh of precast beam |
-
2021
- 2021-01-15 CN CN202120111793.XU patent/CN215237490U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112705651A (en) * | 2021-01-15 | 2021-04-27 | 上海电气研砼建筑科技集团有限公司 | Reinforcing bar net piece welding forming unit equipment |
| CN117696793A (en) * | 2024-01-18 | 2024-03-15 | 中铁七局集团郑州工程有限公司 | Forming process for steel strip mesh of precast beam |
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Effective date of registration: 20230411 Address after: 831900 Room 302, building 11, enterprise headquarters base, Minsheng Industrial Park, Xinhu Township, Mulei County, Changji Prefecture, Xinjiang Uygur Autonomous Region, China Patentee after: Shanghai Electric Research concrete (Mulei) Construction Technology Co.,Ltd. Address before: Room 150, area w, No.2 Lane 921, Xinshen Road, Xinhe Town, Chongming District, Shanghai 202156 (Shanghai Fusheng Economic Development Co., Ltd.) Patentee before: SHANGHAI ELECTRIC RESEARCH CONCRETE BUILDING SCIENCE AND TECHNOLOGY GROUP Co.,Ltd. |