Automatic slicing device for cylindrical food materials
Technical Field
The utility model relates to a food processing field, concretely relates to automatic slicing device of cylindric sushi and laver rice covered with rice.
Background
The existing sushi cutting method mainly adopts manual cutting, has a plurality of problems, not only is the efficiency low and the labor intensity large, but also the thickness of each piece of sushi is not easy to master through manual cutting, and when people want to cut beautiful sushi, the people need to have higher proficiency and sharper knives for cutting, and the people have certain danger in actual operation and are easy to hurt hands. In addition, the operation process is long in time and multiple in steps, foreign matters are easy to contact in the cutting process, the pollution probability of sushi is increased, and certain influence is brought to the food safety.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a cylindric edible material automatic slicing device to the defect in the manual operation now for the section of sushi, the device section is efficient, and the thickness is unanimous, saves artifically, and the easy dismouting of each major component is washd, and has the clean and function of whetting a knife of automatic blade.
The utility model discloses install concrete solution and include:
the device top is equipped with a top door plant that can open, and top door plant is equipped with the hinge with device shell one side, and top door plant front end is provided with a wicket, and top door plant is equipped with the door plant hinge with wicket one side, and there is tension spring hinge department, and the device front end is equipped with control panel, and there is the emergency exit panel below, is equipped with micro-gap switch in the emergency exit, and there is hand switch shell and inside supporting baffle are connected one side.
The cutting structure is arranged on the upper flat plate, a cavity is arranged at the front part of the flat plate, the cutting structure comprises a rear main motor, a motor rotating wheel, a connecting rod and small sliding rails arranged on the left side and the right side of the flat plate respectively, two small sliding blocks are arranged on the two small sliding rails respectively, a cutting frame is fixed on the small sliding blocks and is connected with the motor rotating wheel through the connecting rod, a knife rest, a blade support and a blade are arranged on the cutting frame, rivets are arranged at two ends of the blade, the blade is clamped and erected on the blade support at equal intervals, and a plastic base plate, a stainless steel pressing plate and a fixing screw are arranged on the blade support.
There are clean and knife sharpening device of knife tackle on the cutting frame, it contains establishes the little gear motor in cutting frame rear portion one side, there is the slide bar slider both sides, both ends slide bar fixed bolster, there is a travel switch respectively at left side both ends, there is the lead screw on the right side to be connected with the motor, clean knife sharpening frame top-down fixed mounting is on the slider, there is the blade seam on the clean knife sharpening frame, the blade seam blocks each blade on the knife tackle just, there is the sharpening piece seam both sides, the sharpening piece is each other high and low, there is the soft rubber post in the middle of two sharpening pieces, there is the lubricating layer at clean knife sharpening frame rear portion.
The lifting system consists of a lifting fixing plate, a lifting slide rail, a lifting slide block, a worm gear motor, a synchronous belt, a belt driving wheel, a belt guide wheel, a slide block belt connecting plate, an upper limit switch, a lower limit switch and a middle proximity switch, wherein the fixing plate is installed in the middle of the internal supporting partition plates on two sides of the device at a certain inclination angle, the lifting slide rail is arranged on the front surface of the fixing plate, the worm gear motor and the rear portion of the fixing plate, and the synchronous belt is wound to the front surface of the fixing plate through the belt driving wheel and the belt guide wheel and is fixed with the lifting slide block through the slide block belt connecting plate.
The sushi base portion comprises: lifting support, the bottom plate, the cassette, the flange frame, go up infrared induction electric eye, infrared induction electric eye down, the apical wheel, the picture peg, the set screw, concave type semicircle holds in the palm, screw fixation is on slider belt connecting plate for the lifting support, the bottom plate is fixed in lifting support, the cassette is installed at the bottom plate both ends, be the flange frame on the cassette, one side cassette installation apical wheel, go up infrared induction electric eye and infrared induction electric eye down and install with embedded mode with the flange frame in, the picture peg holds in the palm fixedly with concave type semicircle, insert on the cassette, lock with the screw.
The device comprises a power supply, a controller, a telescopic wire rewinding device and a front end lifting baffle, wherein the baffle is arranged at the front end of a lifting fixing plate, the power supply and the controller are arranged on two sides of a main motor, the telescopic wire rewinding device is arranged below the back of the lifting fixing plate, and foot pads are arranged at four corners of the bottom of the device.
Drawings
FIG. 1 is a perspective view of the whole device of the present invention
FIG. 2 is a side view of the present invention
FIG. 3 is a front structure view of the incline lift system of the present invention
FIG. 4 is a schematic view of the structure of the cutting frame of the present invention
Fig. 5 is a detail display view of the knife rest and the knife blade of the utility model
Figure 6 is a structural view of the cleaning and sharpening holder of the present invention
Figure 7 is a schematic view of the sushi support structure of the present invention
FIG. 8 is a drawing-out state diagram of the concave semicircular holder of the present invention
In the figure: the device comprises a shell 1, a top door panel 2, a small door 3, a control panel 4, a concave semicircular support 5, a concave semicircular sheet 501, a side concave semicircular sheet 502, a baffle 6, a safety door 7, a microswitch 701, a foot pad 8, a manual switch 9, a supporting partition plate 10, a bottom plate 11, a clamping seat 111, an inserting plate 112, a fixing screw 113, a flange frame 12, a lower infrared induction electric eye 121, an upper infrared induction electric eye 122, a top wheel 123, a main motor 13, a power supply and controller 14, a worm speed reducing motor 15, a connecting rod 16, a small slide rail 17, a cutting structure 18, a cutting frame 180, a small speed reducing motor 181, a slide bar fixing support 182, a slide block 183, a slide bar 184, a screw rod 185, a small travel switch 186, a cleaning knife rest 187, a slide bar bayonet 187.1, a screw rod bayonet 187.2, a lubricating layer 188, a knife rest 189, a left knife rest.1, a right knife rest 189.2, a soft rubber column 189.3, a small slide block 19, a knife rest 190, a knife rest 191, a knife rest, The device comprises a plastic backing plate 192, a stainless steel pressing plate 193, a fixing screw 194, a blade 195, a rivet 196, a connecting hole 197, a tension spring 20, a hinge 200, a small door hinge 201, a telescopic wire rewinding device 21, a lifting slide rail 22, a lifting fixing plate 23, an upper limit switch 231, a lower limit switch 232, a proximity switch 233, a synchronous belt 24, a belt guide wheel 25, a belt driving wheel 26, a lifting support 27, a lifting slide block 28, a rotating wheel 29, a belt slide block connecting plate 30 and an upper flat plate 31.
Detailed Description
The preferred embodiments of the present invention will be described with reference to the accompanying drawings, and it should be understood that the preferred embodiments described herein are merely illustrative and explanatory of the present invention, and are not restrictive of the invention.
Embodiment 1, an automatic slicing apparatus for cylindrical food materials, as shown in fig. 1-2:
the device is characterized in that the top door panel 2 capable of being opened is arranged at the top of the device, a fixed hinge 200 is arranged on one side of the top door panel 2 and a device shell 1, a small door 3 is arranged at the front end of the top door panel 2, a small door hinge 201 is arranged on one side of the small door 3 and the door panel 2, a tension spring 20 is arranged at the hinge 200 and used for automatically closing the small door 3, a control panel 4 is arranged at the front end of the device, a safety door 7 is arranged below the panel 4, a micro switch 701 is arranged in the safety door 7, the safety door 7 touches the micro switch 701 under the action of external force, the micro switch 701 is connected with a power supply and a controller 14 through electric wires to pause the device, a manual switch 9 is arranged on one side of the shell 1, which is connected with an internal supporting partition plate 10, a cutting structure 18 is arranged above an upper flat plate 31, a cavity is arranged at the front end of the upper flat plate 31 and can be lifted and moved in and out through a semicircular concave support 5, the upper flat plate 31 comprises a main motor 13 arranged at the rear part, the cutting mechanism is characterized in that a rotating wheel 29 is arranged on a shaft of the main motor 13, the rotating wheel 29 is connected with the cutting structure 18 through a connecting rod 16, the main motor 13 rotates to drive the connecting rod 16 to enable the cutting structure 18 to reciprocate, the cutting structure 18 is installed on a small sliding block 19, the small sliding block 19 is arranged on a small sliding rail 17, and two groups of small sliding rails 17 are respectively installed on two sides of the front end of the upper flat plate 31.
As shown in connection with fig. 2-3: a lifting fixing plate 23, the fixing plate 23 is installed in the middle of the internal supporting partition plate 10 at two sides of the device at a certain inclination angle (between 40 degrees and 45 degrees), two sets of lifting slide blocks 28 and lifting slide rails 22 are provided, the lifting slide rails 22 are installed on the inclined top surface of the lifting fixing plate 23, a worm speed reducing motor 15 is installed on the inclined bottom surface of the lifting fixing plate 23, a belt driving wheel 26 is fixed on the output shaft of the worm speed reducing motor 15, a synchronous belt 24 is wound around the belt driving wheel 26 and guided to the inclined top surface of the lifting fixing plate 23 through four belt guide wheels 25, the interfaces at two ends of the synchronous belt 24 are fixed on a slide block belt connecting plate 30, the two ends of the slide block belt connecting plate 30 are respectively fixed on the lifting slide blocks 28, the slide block belt connecting plate 30 drives the synchronous belt 24 to move up and down along the lifting slide rails 22 along with the forward and backward rotation of the worm speed reducing motor 15, a lifting support 27 is installed on the slide block belt connecting plate 30 through screws, the lifting support 27 is provided with a bottom plate 11, the bottom plate 11 is provided with a concave semicircular support 5, an upper limit switch 231 and a lower limit switch 232 are respectively arranged at the top and the bottom of one side of the lifting fixing plate 23, the middle part of the lifting fixing plate is provided with a proximity switch 233, the telescopic wire rewinding device 21 is positioned below the middle part of the inclined bottom surface of the lifting fixing plate 23, the power supply and the controller 14 are positioned at one side of the main motor 13, and the baffle 6 is positioned in front of the lifting fixing frame 31 and used for preventing foreign matters from falling.
Example 2: in conjunction with example 1, as shown in fig. 4:
a cutting structure 18, its body is a cutting frame 180, the said cutting frame 180 is fixed on small slide block 19, is specifically connected with tie rod 16 and motor runner 29 through the threaded spindle by the attachment hole 197, the one side of rear portion of the cutting frame 180 is fitted with the small deceleration motor 181, there are four slide bar fixed brackets 182 at both ends of both sides of the said cutting frame 180, there are slide bars 184 on two slide bar fixed brackets 182 of left side, there is a small travel switch 186 at both ends of the said slide bar 184 respectively, the slide block 183 locates in the middle of the said small travel switch, fix lead screw 185 and slide bar 184 on two slide bar fixed brackets 182 of right side, the slide block 183 is between the right side fixed brackets 182, the lead screw 185 is connected with small deceleration motor 181, the knife rest 190 is fixed on the cutting board 180 centrally through the screw, there are blade brackets 191 at both ends of the knife rest 190, there are equidistant blade slots on the said blade bracket 191, the blade 195 cutting edge inserts in the knife slot of the said blade bracket 191 respectively downwards, the blade 195 is fixed to the tool holder 190 by a plastic backing plate 192 and a stainless steel pressure plate 193 by a set screw 194.
FIG. 5 shows: the blade 195 has rivets 196 on both ends, which are spaced just enough to snap into the two end blade holders 191 to tension the blade 195.
FIG. 6 shows: referring to fig. 4, a cleaning knife rest 187 is fixedly mounted on the two end sliders 182 downward, wherein the two end slider bayonets 187.1 are respectively clamped on the two side sliders 184, the screw rod bayonets 187.2 are clamped on the screw rod 185, a blade slot is formed in the cleaning knife rest 187, the blade slot interval is consistent with that of the blade support 191, so that the cleaning knife rest 187 is just clamped on each blade 195 on the knife group, knife sharpening sheets 191 are arranged on two sides of the slot, the cleaning knife rest is respectively divided into a left knife sharpening sheet 191.1 and a right knife sharpening sheet 191.2, a height offset is formed between the left knife sharpening sheet 191.1 and the right knife sharpening sheet 191.2, a soft rubber column 189.3 is arranged between the two knife sharpening sheets 191, the soft rubber column 189.3 has elastic tension, the knife sharpening sheets 191 on two sides are tightly attached to the cutting edge of the blade 195, and a lubricating layer 188 is arranged at the rear portion of the cleaning knife rest 187.
When the device is in a standby state, the control panel 4 controls the small speed reducing motor 181 to rotate to drive the screw rod 185 to push the cleaning knife grinding frame 187 on the sliding block 183, and along with the cleaning and knife grinding operation of the blade 195, when the cleaning knife grinding frame 187 moves to the front end small stroke switch 186, the small speed reducing motor 181 rotates reversely to enable the cleaning knife grinding frame 187 to move back, and until the small speed reducing motor 181 moves to the rear end small stroke switch 186, the cleaning and knife grinding operation of the knife group is completed.
Example 3, combining examples 1 and 2, as shown in fig. 7, the concave semicircular holder 5 is composed of a plurality of concave semicircular plates 501 and two edge concave semicircular plates 502 located at both ends, wherein there is a space between the concave semicircular plates 501, the thickness of the circular plate is smaller than the space between the blades 195, and the space between all the semicircular plates matches with the space between the blades 195, so that when cutting sushi, the blades 195 are exactly located in the middle of the space between the concave semicircular plates 501 when crossing the concave semicircular holder 5, and then the sushi is completely cut by as many as 14 plates at a time, because both ends of the sushi are fluffy compared with the middle, both ends of the edge are thicker, so the edge concave semicircular plates 502 are located at both ends, the lower portion of the concave semicircular holder 5 is connected with the insertion plates 112, both ends of the base plate 11 are provided with the clamping seats 111, which are connected with the edge blocking frame 12, the lower infrared sensing electric eye 121 and the upper infrared sensing electric eye 122 are installed in the edge blocking frame 12 in an embedded manner, one side flange frame 12 has fixed top wheel, and there is fixed screw 113 at both ends on the bottom plate 11, and the mode that 5 connection picture peg 112 can be pulled out is held in the palm to concave semicircle and bottom plate 11 separation to daily cleaning maintenance, in the installation, only need with picture peg 112 aim at the cassette 111 insert can, with fixed screw 113 is fixed, in order to prevent rocking or the roll-off drops in the cutting process appear, furtherly, go up infrared induction electric eye 122 and infrared sensation electric eye 121's power data line down, through synchronous belt 24, belt guide wheel 25 links to each other with flexible spooler 21, flexible spooler is along with the lift that the sushi held in the palm to electric eye power data line receive and release the operation.
Fig. 8 is a schematic view showing the concave semicircular holder 5 pulled out.
In summary, examples 1, 2 and 3
When in use, the device is powered on, the switch is turned on, the device enters a standby state, the prepared sushi is placed on the concave semicircular sushi support, the lower infrared induction electric eye is started, the controller 14 is switched on to drive the worm speed reduction motor 15, so that the sushi support is lifted, when the sushi support approaches the switch through the lifting fixing plate 23, the control system starts the main motor 13 to drive the cutting structure 18 to carry out reciprocating cutting movement, in the lifting process of the sushi, the blade carries out slicing operation on the sushi, meanwhile, the upper top wheel of the sushi support pushes the small door 3 at the top of the device open in the lifting process, the sushi support is exposed out of the surface of the device, the sushi is sliced, after the sushi is cut, the sushi is taken out and boxed, when the sushi is completely taken out, the upper infrared induction electric eye 122 is started, the control system drives the worm speed reduction motor 15 to enable the sushi support to descend to return to the standby state, and the sushi descends, the wicket 3 is closed by self under the action of the tension spring 22 to prevent dust and foreign matters from polluting the blade, the cutting time can be adjusted according to different food materials of the sushi, the whole process can be completed only by seconds, and the working efficiency is greatly improved.
Finally, several points should be explained: in the description of the present application, it is first necessary to state that, unless specifically stated or limited, the terms: mounting, securing, positioning, connecting, etc. are to be construed broadly and may include mechanical or internal communication between two elements or electrical connections, and the terms of orientation and orientation are used only to indicate relative positions, as the position of an object being described may change.
The above, only the preferred embodiment of the present invention, any technical personnel familiar with this order can all utilize the technical scheme explained above to be right the utility model discloses first second revises or revises it into equal technical scheme, consequently, the foundation the utility model discloses any simple modification or equal replacement that technical scheme goes on belong to as far as the scope of the utility model claims.