CN215091330U - Unit welding jig, laser welding machine and unit welding system - Google Patents
Unit welding jig, laser welding machine and unit welding system Download PDFInfo
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- CN215091330U CN215091330U CN202120806707.7U CN202120806707U CN215091330U CN 215091330 U CN215091330 U CN 215091330U CN 202120806707 U CN202120806707 U CN 202120806707U CN 215091330 U CN215091330 U CN 215091330U
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Abstract
The utility model provides a unit spare welding jig, laser welding machine and unit spare welding system, wherein, unit spare welding jig for laser-beam welding machine, unit spare welding jig includes: the clamp comprises a clamp main body, a clamping head and a clamping head, wherein the clamp main body is provided with a first fixed end and a second fixed end which are oppositely arranged, a first mounting groove is arranged between the first fixed end and the second fixed end of the clamp main body, and the first mounting groove is provided with two mounting holes for mounting a unit element into the first mounting groove from the mounting holes; the locking assembly is detachably arranged on the clamp main body and is partially blocked in the two mounting openings so as to limit the plurality of unit pieces in the thickness direction of the clamp main body; the part of the locking component which is not blocked by the two mounting openings is used for laser injection welding. The technical scheme of the utility model can realize the optimization to the course of working through unit spare welding jig.
Description
Technical Field
The utility model relates to a machining field, concretely relates to unit spare welding jig, laser welding machine and unit spare welding system.
Background
In the prior art, the unit part is mostly formed by welding a plurality of parts, the quality problem of the unit part is difficult to control in the large-batch industrial production process, the production quality problem is difficult to fundamentally stop through manual spot check and inspection in the traditional method, the labor input is increased, and the production cost is also increased.
Therefore, how to provide a single element welding system which ensures quality and controls cost is a problem to be solved by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a unit spare welding system aims at guaranteeing under unit spare welding quality's the prerequisite, through the optimization to unit spare welding process, reduces the human cost for the product can satisfy the quality requirement and can reduce manufacturing cost again.
In order to achieve the above object, the utility model provides a unit spare welding jig, unit spare welding jig includes:
the clamp comprises a clamp main body, a first fixing end and a second fixing end, wherein the first fixing end and the second fixing end are oppositely arranged and are used for being installed and fixed with a laser welding machine; the locking assembly is detachably arranged on the clamp main body and is partially blocked in the two mounting openings so as to limit the plurality of unit pieces in the thickness direction of the clamp main body; the part of the locking component which is not blocked by the two mounting openings is used for laser injection welding.
Preferably, the first fixing end and the second fixing end of the clamp body are provided with rotating shafts or hanging rings.
Preferably, the jig main body includes a plurality of first mounting grooves, and the plurality of first mounting grooves are arranged side by side in a width direction of the jig main body.
Preferably, the number of the first mounting grooves is two, and a second mounting groove is arranged between the two first mounting grooves, the second mounting groove is used for rotatably mounting another unit element welding fixture, and a first fixed end and a second fixed end of the another unit element welding fixture are provided with rotating shafts.
The utility model also provides a laser welding machine, laser welding machine includes: a lower frame; the welding device is arranged on the lower rack in a reciprocating manner along a first direction and forms a welding working area in the direction; the sliding rail assembly is arranged on the lower rack and is positioned below the welding device; the turnover positioner is arranged on the sliding rail assembly and can reciprocate in the welding work area along a second direction, and the second direction is horizontally and vertically intersected with the first direction; the single element welding fixture is loaded on the turnover positioner, and the turnover positioner is used for driving the single element welding fixture to turn over horizontally.
Preferably, the welding device comprises a portal frame, a linear module and a laser generator; the portal frame extends along a first direction and is arranged on the lower rack, the linear module is arranged on the portal frame in a sliding mode along the first direction, the laser generator is arranged on the linear module in a sliding mode along a third direction, and the third direction is perpendicular to the plane of the second direction and the first direction.
Preferably, the slide rail assembly comprises a ground rail and a slide block, the slide block is connected with the ground rail in a matching mode, and a servo motor is arranged on the slide block and used for driving the slide block to move on the ground rail in a reciprocating mode along a second direction.
Preferably, the overturning positioner comprises a main driving device, an auxiliary driving device and a clamp carrier plate; the clamp support plate is arranged between the main driving device and the auxiliary driving device and used for fixedly mounting the clamp main body.
The utility model also provides a unit spare welding system, unit spare welding system includes: the assembly workbench is provided with a marking assembly for marking the unit element and a camera assembly for reading the marked unit element; a laser welder as described above; and the comprehensive control cabinet is electrically connected with the laser welding machine and the assembling workbench.
Preferably, the single element welding system further comprises: the feeding trolley is used for conveying the unit piece to the assembling workbench, a cleaning basket is arranged on the feeding trolley, and a cleaning groove used for containing the unit piece is formed in the cleaning basket.
The utility model discloses technical scheme carry the unit spare extremely through the materials dolly assembly workbench, the assembly workbench is right the unit spare carries out thickness detection, mark code and reads, and qualified product gets into next procedure, and unqualified product screens out and retrieves, then will be qualified the unit spare is packed into in the unit spare welding jig, carry extremely laser-beam welding machine welds, the unit spare welding clamp is installed on the anchor clamps carrier, by the slide rail is delivered to laser generator and is welded, just automatic turn-over can be realized to upset machine of shifting, accomplishes the welding of unit spare. Through the optimization to the unit spare welding procedure, realized reducing the human input under the circumstances of guaranteeing the unit spare quality, practice thrift the cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a perspective view of a first embodiment of a single element welding fixture according to the present invention;
FIG. 2 is a perspective view of a second embodiment of the single element welding jig of the present invention;
FIG. 3 is a perspective view of a first embodiment of the laser welding machine of the present invention;
FIG. 4 is an exploded view of a first embodiment of the laser welding machine of the present invention;
FIG. 5 is a perspective view of a first embodiment of the single element welding system of the present invention;
FIG. 6 is a perspective view of the assembly table of the unit welding system of the present invention;
FIG. 7 is a perspective view of the feeding cart for the unit welding system of the present invention.
The reference numbers illustrate:
the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The utility model provides a unit spare welding jig 100.
Referring to fig. 1 and 2, in an embodiment of the present invention, the unit piece welding jig 100 includes:
the clamp comprises a clamp main body 1, wherein the clamp main body 1 is provided with a first fixed end 11 and a second fixed end 12 which are oppositely arranged, the first fixed end 11 and the second fixed end 12 are used for being installed and fixed with a laser welding machine, a first installation groove 13 is arranged between the first fixed end 11 and the second fixed end 12 of the clamp main body 1, and the first installation groove 13 is provided with two installation openings which are oppositely arranged in the thickness direction of the clamp main body 1 so that a plurality of single elements can be installed into the first installation groove 13 from the installation openings after being stacked; and
the locking assembly 2 is detachably arranged on the clamp main body 1, and is partially blocked in the two mounting openings so as to limit the plurality of unit pieces in the thickness direction of the clamp main body 1; the part of the locking component 2 which is not blocked by the two mounting openings is used for laser injection welding.
In order to increase the versatility of the single element welding jig 100, in another embodiment, the first mounting groove 13 is provided with at least one movable end, which is disposed between the first fixed end 11 and the second fixed end 12 and can reciprocate along the width direction of the jig main body 1, in addition to the first fixed end 11 and the second fixed end 12, and the movable end is provided with a self-locking device. Therefore, the first mounting groove is realized, the mounting of unit pieces with different thicknesses is met, and the universality of the unit piece welding clamp 100 is improved.
In the above technical solution, the unit piece welding jig 100 stacks a plurality of unit pieces and then inserts the stacked unit pieces into the first mounting groove 13 in the jig main body 1 through the mounting hole, the first mounting groove 13 axially limits the stacked unit pieces, and the locking assembly 2 partially blocks the mounting hole to limit the plurality of unit pieces in the thickness direction of the jig main body 1, that is, the locking assembly 2 radially limits the stacked unit pieces. Thereby realizing the fixation of the unit piece in the unit piece welding jig 100.
Further, the first fixing end 11 and the second fixing end 12 of the clamp body 1 are provided with a rotating shaft or a hanging ring. As a preferred embodiment, since both sides of the unit element need to be welded, the first fixing end 11 and the second fixing end 12 are provided with a rotating shaft or a hanging ring, the rotating shaft is used for being connected with a rotating mechanism to drive the fixture body 1 to be selectively installed, and the hanging ring is used for fixing the fixture body 1, so that the fixture body 1 can be rotated or fixed.
Further, the jig main body 1 includes a plurality of first mounting grooves 13, and the plurality of first mounting grooves 13 are arranged side by side in the width direction of the jig main body 10. As a preferred embodiment, the fixture body 1 is provided with a plurality of first mounting grooves, so that the number of single-element welding in one processing can be increased, the production cost can be reduced, and mass production can be facilitated.
Further, the number of the first mounting grooves 13 is two, and a second mounting groove 14 is provided between the two first mounting grooves 13, the second mounting groove 14 is used for rotatably mounting another unit element welding jig 100, and the first fixing end 11 and the second fixing end 12 of the another unit element welding jig 100 are provided with rotating shafts. In a preferred embodiment, the second mounting groove 14 is used for mounting another single-element welding jig 100, and the fixed end of the single-element welding jig is provided with a hanging ring, while the fixed end of the other single-element welding jig 100 is provided with a rotating shaft, so that the combined single-element welding jig 100 can be fixed and rotated.
Referring to fig. 3 and 4, the present invention also provides a laser welding machine 200, wherein the laser welding machine 200 comprises:
a lower frame 3;
a welding device 4 which is mounted on the lower frame 3 so as to be capable of reciprocating in a first direction and forms a welding work area in the direction;
the sliding rail assembly 5 is arranged on the lower rack 3 and is positioned below the welding device 4;
the turnover positioner 6 is arranged on the sliding rail assembly 5 and can reciprocate in the welding work area along a second direction, and the second direction is horizontally and vertically intersected with the first direction;
the single element welding fixture 100 is loaded on the overturning positioner 6, and the overturning positioner 6 is used for driving the single element welding fixture 100 to horizontally overturn.
In the above technical solution, the specific structure of the single element welding jig 100 refers to the above embodiments, and since the laser welding machine 200 adopts all the technical solutions of all the above embodiments, at least all the beneficial effects brought by the technical solutions of the above embodiments are achieved, and no further description is given here. Wherein, welding set 4 and slide rail set 5 are installed on lower frame 3, slide rail set 5 passes the weldment work area that welding set 4 and lower frame 3 formed, upset machine of shifting 6 is installed on slide rail set 5, upset machine of shifting 6 is used for loading unit spare welding jig 100 to can realize that unit spare welding jig 100 loads on upset machine of shifting 6, upset machine of shifting 6 by slide rail set 5 carry to weldment work area is accomplished the welding to the unit spare by welding set 4.
Further, the welding device 4 comprises a gantry 41, a linear module 42 and a laser generator 43; the gantry 41 extends along a first direction and is arranged on the lower frame 3, the linear module 42 slides along the first direction and is arranged on the gantry 41, the laser generator 43 slides along a third direction and is arranged on the linear module 42, and the third direction is perpendicular to the plane of the second direction and the first direction. As a preferred embodiment, since the inversion positioner 6 is not movable along the first direction, the welding device 4 is required to complete welding along the first direction, the gantry 41 is extended along the first direction and is disposed on the lower frame 3, a track is disposed on the gantry 41 and is used for the linear module 42 to move along the first direction, and the linear module 42 is connected to the laser generator 43 and is used for driving the laser generator 43 to move along a third direction, that is, the welding device 4 can complete moving welding along the first direction and the third direction.
Further, the slide rail assembly 5 includes a ground rail 51 and a slide block 52, the slide block 52 is connected to the ground rail 51 in a matching manner, and a servo motor 521 is disposed on the slide block 52 and is used for driving the slide block 52 to reciprocate on the ground rail 51 along a second direction. In a preferred embodiment, the ground rail 51 passes through the welding work area along the second direction, the sliding block 52 is connected with the ground rail 51 in a matching manner and can reciprocate in the welding work area along the second direction, and the servo motor 521 is used for driving the sliding block 52 to move along the ground rail 51, so that the turnover positioner 6 moves to the welding work area along the second direction for welding.
The overturning positioner 6 comprises a main driving device 61, an auxiliary driving device 62 and a clamp carrier plate 63; the clamp carrier plate 63 is disposed between the main driving device 61 and the sub driving device 62, and is used for fixedly mounting the clamp main body 1. As a preferred embodiment, the reverse positioner 6 is used for reversing the loaded unit element welding fixture 100 to perform reverse welding, and it should be noted that since the unit element needs reverse welding, the fixture carrier plate 63 for fixedly mounting the unit element welding fixture 100 is provided with a through hole at a welding position, thereby realizing the reverse welding of the unit element.
Referring to fig. 5 and 6, the present invention also proposes a unit element welding system 300, the unit element welding system 300 including:
the assembly workbench 7 is provided with a marking assembly 71 for marking the single element and a camera assembly 72 for reading the marked single element;
the laser welder 200 as described above; and
and the comprehensive control cabinet 8 is electrically connected with the laser welding machine 200 and the assembling workbench 7.
In the above technical solution, the specific structure of the laser welding machine 200 refers to the above embodiments, and since the single element welding system 300 adopts all the technical solutions of all the above embodiments, at least all the beneficial effects brought by the technical solutions of the above embodiments are achieved, and no further description is given here. The assembly workbench 7 marks and identifies the unit elements through the marking assembly 71 and the camera assembly 72, and a first tool and a second tool are arranged below the marking assembly 71 and the camera assembly 72 and used for measuring the thickness of the unit elements and screening the unit elements with qualified quality for the next process; a monitoring CCD can be arranged on the laser generator 43 of the laser welding machine 200 and used for identifying whether the unit element welding is qualified or not; the comprehensive control cabinet 8 is electrically connected with the assembling workbench 7 and the laser welding machine 200, and the comprehensive control cabinet 8 is used for setting parameters or adjusting parameters of the mark code, the identification and monitoring CCD and the like, so that the labor input is reduced and the cost is saved under the condition of ensuring the quality of the unit element.
Referring to fig. 7, further, the single element welding system 300 further includes: and the feeding trolley 9 is used for conveying the unit pieces to the assembling workbench 7, a cleaning basket 91 is arranged on the feeding trolley 9, and a cleaning groove 911 used for containing the unit pieces is arranged on the cleaning basket 91. In a preferred embodiment, the 9-stage transfer cart is mainly responsible for transferring the finished board dried cleaning basket 91 to the assembly table 7, fixing the finished board in the assembly table 7 in a butt joint manner, manually taking out the unit pieces contained in the cleaning tank 911, and transferring the unit pieces to the assembly table 7 for the next process.
The above only be the preferred embodiment of the utility model discloses a not consequently restriction the utility model discloses a patent range, all are in the utility model discloses a conceive, utilize the equivalent structure transform of what the content was done in the description and the attached drawing, or direct/indirect application all is included in other relevant technical field the utility model discloses a patent protection within range.
Claims (10)
1. A unit piece welding jig for a laser welding machine, the unit piece welding jig comprising:
the clamp comprises a clamp main body, a first fixing end and a second fixing end, wherein the first fixing end and the second fixing end are oppositely arranged and are used for being installed and fixed with a laser welding machine; and
the locking assembly is detachably arranged on the clamp main body and is partially blocked in the two mounting openings so as to limit the plurality of unit pieces in the thickness direction of the clamp main body; the part of the locking component which is not blocked by the two mounting openings is used for laser injection welding.
2. The single element welding jig of claim 1, wherein the first and second fixed ends of the jig main body are provided with a rotation shaft or a suspension ring.
3. The single element welding jig of claim 1, wherein the jig main body includes a plurality of first mounting grooves, the plurality of first mounting grooves being arranged side by side in a width direction of the jig main body.
4. The unit element welding jig of claim 1, wherein the number of the first mounting grooves is two, and a second mounting groove is provided between the two first mounting grooves, the second mounting groove being adapted to rotatably mount another unit element welding jig, the first and second fixing ends of the another unit element welding jig being provided with a rotating shaft.
5. A laser welder, characterized in that the laser welder comprises:
a lower frame;
the welding device is arranged on the lower rack in a reciprocating manner along a first direction and forms a welding working area in the direction;
the sliding rail assembly is arranged on the lower rack and is positioned below the welding device;
the turnover positioner is arranged on the sliding rail assembly and can reciprocate in the welding work area along a second direction, and the second direction is horizontally and vertically intersected with the first direction;
the single element welding jig as claimed in any one of claims 1 to 4, which is loaded on the reverse positioner for driving the single element welding jig to horizontally reverse.
6. The laser welding machine of claim 5, wherein the welding device comprises a gantry, a linear module, a laser generator; the portal frame extends along a first direction and is arranged on the lower rack, the linear module is arranged on the portal frame in a sliding mode along the first direction, the laser generator is arranged on the linear module in a sliding mode along a third direction, and the third direction is perpendicular to the plane of the second direction and the first direction.
7. The laser welding machine as claimed in claim 5, wherein the slide rail assembly comprises a ground rail and a slide block, the slide block is connected with the ground rail in a matching manner, and a servo motor is arranged on the slide block and used for driving the slide block to reciprocate on the ground rail along the second direction.
8. The laser welding machine according to claim 7, wherein the flipping positioner comprises a main driving device, a sub driving device and a clamp carrier plate; the clamp support plate is arranged between the main driving device and the auxiliary driving device and used for fixedly mounting the clamp main body.
9. A unit piece welding system, comprising:
the assembly workbench is provided with a marking assembly for marking the unit element and a camera assembly for reading the marked unit element;
a laser welder according to any of claims 5 to 8; and
and the comprehensive control cabinet is electrically connected with the laser welding machine and the assembling workbench.
10. The single element welding system of claim 9, further comprising: the feeding trolley is used for conveying the unit piece to the assembling workbench, a cleaning basket is arranged on the feeding trolley, and a cleaning groove used for containing the unit piece is formed in the cleaning basket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120806707.7U CN215091330U (en) | 2021-04-19 | 2021-04-19 | Unit welding jig, laser welding machine and unit welding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120806707.7U CN215091330U (en) | 2021-04-19 | 2021-04-19 | Unit welding jig, laser welding machine and unit welding system |
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| CN215091330U true CN215091330U (en) | 2021-12-10 |
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| CN202120806707.7U Active CN215091330U (en) | 2021-04-19 | 2021-04-19 | Unit welding jig, laser welding machine and unit welding system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113182665A (en) * | 2021-04-19 | 2021-07-30 | 深圳泰德激光科技有限公司 | Unit welding jig, laser welding machine and unit welding system |
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2021
- 2021-04-19 CN CN202120806707.7U patent/CN215091330U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113182665A (en) * | 2021-04-19 | 2021-07-30 | 深圳泰德激光科技有限公司 | Unit welding jig, laser welding machine and unit welding system |
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