CN215040466U - Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet - Google Patents
Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet Download PDFInfo
- Publication number
- CN215040466U CN215040466U CN202121191310.8U CN202121191310U CN215040466U CN 215040466 U CN215040466 U CN 215040466U CN 202121191310 U CN202121191310 U CN 202121191310U CN 215040466 U CN215040466 U CN 215040466U
- Authority
- CN
- China
- Prior art keywords
- sheet
- fiber
- transverse
- conveyor
- composite sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 166
- 239000002131 composite material Substances 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 239000002990 reinforced plastic Substances 0.000 title claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 229920003023 plastic Polymers 0.000 claims description 32
- 239000004033 plastic Substances 0.000 claims description 32
- 238000013329 compounding Methods 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 29
- 238000011144 upstream manufacturing Methods 0.000 claims description 10
- 230000006798 recombination Effects 0.000 claims 2
- 238000005215 recombination Methods 0.000 claims 2
- 229920001169 thermoplastic Polymers 0.000 abstract description 18
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 18
- 229920002430 Fibre-reinforced plastic Polymers 0.000 abstract description 14
- 239000011151 fibre-reinforced plastic Substances 0.000 abstract description 14
- 238000001816 cooling Methods 0.000 abstract description 8
- 239000004429 Calibre Substances 0.000 abstract description 4
- 230000011218 segmentation Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000003365 glass fiber Substances 0.000 description 23
- 238000004804 winding Methods 0.000 description 11
- 238000005520 cutting process Methods 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Laminated Bodies (AREA)
Abstract
The utility model provides a broad width fiber web reinforced plastic stromatolite composite sheet manufacture equipment, including the first unwinding mechanism, first tractor, first conveyer, first horizontal fiber sheet release mechanism, first heating set composite, air cooling system and the rolling machine that set gradually. The utility model discloses a stromatolite composite sheet manufacture equipment can use current narrow width thermoplastic fiber area, produces the broad width fiber web reinforced plastic composite sheet that side (unilateral or two sides) only contain horizontal continuous fibers to be used for the segmentation to produce heavy-calibre fiber reinforced plastic pipeline, and then promote the production efficiency of heavy-calibre fiber reinforced plastic pipeline.
Description
Technical Field
The utility model relates to a composite sheet manufacture equipment technical field, concretely relates to broad width fiber web reinforced plastic stromatolite composite sheet manufacture equipment.
Background
At present, thermoplastic continuous glass fiber reinforced polyethylene sheets produced at home and abroad are called thermoplastic glass fiber tapes (or sheets), the width specification of the thermoplastic glass fiber tapes is generally between 500 millimeters and 1000 millimeters, and the thermoplastic glass fiber tapes are called narrow thermoplastic glass fiber tapes. The width of the thermoplastic glass fiber tape with the common specification is about 600 mm, and the thickness of the manufactured thermoplastic glass fiber tape is between 0.15 mm and 0.4 mm according to the different diameters of the glass fibers. The sheet is mainly used for manufacturing fiber reinforced plastic pipes, and the width of the sheet is cut into narrower (generally 50-160 mm) thermoplastic glass fiber belts for use. The unidirectional thermoplastic glass fiber tape is characterized in that continuous glass fibers are uniformly and parallelly distributed in the length direction, the angle between the continuous glass fibers and the length direction of the longitudinal tape is zero, the unidirectional thermoplastic glass fiber tape is called as the zero-degree glass fiber tape, only bears longitudinal tension and does not bear transverse tension, and the unidirectional thermoplastic glass fiber tape is mainly applied to manufacturing of spiral forward and reverse winding polyethylene reinforced pressure pipelines.
Fig. 1 shows a common fiber reinforced plastic pipe, which includes an inner pipe 01, a glass fiber reinforced layer 02 coated outside the inner pipe 01, and a plastic layer 03 coated outside the glass fiber reinforced layer 02. The glass fiber reinforced layer is formed by winding a plurality of layers of zero-temperature glass fiber belts on the outer side of the inner tube 01 in a positive and negative staggered manner until the target thickness is reached, so that the requirement on the compression resistance of the pipeline is met.
The traditional production mode is that after the inner tube 01 is produced, cut zero-degree glass fiber tapes are used, multiple layers are spirally and reversely staggered and wound on the outer side of the inner tube 01 along the axial direction of the inner tube 01, and the multiple layers of thermoplastic glass fiber tapes are tightly fused together by heating and melting during winding, so that the thermoplastic glass fiber reinforced layer 02 is formed. The traditional production mode is only suitable for producing the fiber reinforced plastic pipeline with small pipe diameter (the inner diameter of the inner pipe is generally 20-630 mm), and if the fiber reinforced plastic pipeline with large diameter (the inner diameter of the inner pipe is 1000 plus 6000mm), the single-piece spiral positive and negative winding mode has low efficiency and large energy consumption, and the fiber reinforced plastic pipeline with large diameter and a bell and spigot can not be produced.
The inventor provides a wide fiber mesh reinforced plastic composite sheet (refer to fig. 2) with lateral sides only containing transverse continuous fibers through research, changes the winding mode of the sheet on an inner pipe, improves the efficiency of producing large-caliber fiber reinforced plastic pipelines in a segmented mode by more than 10 times, reduces energy consumption by several times, can produce fiber reinforced plastic pipelines with flaring openings because the lateral sides only contain the transverse continuous fibers and do not contain longitudinal continuous fibers, and further enables the rapid production of manufacturing the large-caliber fiber reinforced plastic pipelines in a segmented mode to be possible.
The present application aims to provide an apparatus for producing the above-described wide web-reinforced plastic composite sheet. The composite sheet material manufactured by the equipment can be widely applied to the manufacture of large-caliber thermoplastic fiber net reinforced plastic water supply pipes and other thermoplastic fiber reinforced plastic product industries.
SUMMERY OF THE UTILITY MODEL
Therefore, the utility model aims at providing an equipment for producing broad width fibre web reinforced plastics composite sheet.
Therefore, the utility model provides a broad width fibre web reinforced plastics stromatolite composite sheet manufacture equipment, include:
a first uncoiling mechanism comprising at least two longitudinal fiber coil uncoilers and one or two plastic coil uncoilers; the at least two longitudinal fiber coil uncoilers are positioned on one side of one plastic coil uncoiler, or the at least two longitudinal fiber coil uncoilers are positioned in the middle of the two plastic coil uncoilers;
a first drawing machine disposed downstream of the first unwinding mechanism;
a first conveyor disposed downstream of the first tractor;
a first transverse fibre sheet release mechanism for laying a transverse fibre sheet towards the upper surface of the first conveyor;
the first heating and compounding devices are at least one group and are arranged at the downstream of the first conveyor; the first heating and compounding device comprises a group of double-sided heaters and a group of compounding tractors.
Preferably, the system further comprises a second tractor arranged between the first conveyor and the first heating and compounding device.
As a preferred aspect, the first transverse fiber sheet release mechanism includes:
the transverse fiber sheet bin is used for accommodating transverse fiber sheets;
the mechanical arm walking guide rail is arranged above the first conveyor and the transverse fiber sheet bin;
and at least one mechanical arm is movably arranged on the mechanical arm walking guide rail and used for grabbing the transverse fiber sheets from the transverse fiber sheet bin and uniformly laying the transverse fiber sheets on the upper surface of the first conveyor.
Preferably, the transverse fiber sheet bin has at least one bin adapted for stacking transverse fiber sheets.
Preferably, the system further comprises a second uncoiling mechanism arranged upstream of the second traction machine, and the second uncoiling mechanism is basically arranged the same as the first uncoiling mechanism.
Preferably, the device further comprises at least one sheet compounding unit arranged downstream of the first heating compounding device.
As a preferable aspect, the sheet compounding unit includes:
a third conveyor receiving the composite sheet from upstream;
a second transverse fibre sheet release mechanism, arranged substantially the same as the first transverse fibre sheet release mechanism, for laying a transverse fibre sheet towards the upper surface of the third conveyor;
and the second heating and compounding devices are at least one group and are arranged at the downstream of the third conveyor.
Preferably, the apparatus further comprises a third tractor disposed between the second transverse fiber sheet release mechanism and the second thermal compound device.
Preferably, the system further comprises a single/double-sided heating device arranged upstream of the third conveyor or between the third tractor and the third conveyor.
As a preferable scheme, the method further comprises the following steps:
a third unwind mechanism disposed between the second transverse fibrous sheet release mechanism and the third tractor, the third unwind mechanism being substantially identically disposed to the first unwind mechanism;
the third uncoiling mechanism is provided with at least one, and the third uncoiling mechanism and the sheet material compounding unit are arranged in a staggered mode.
As a preferable scheme, the method further comprises the following steps of sequentially arranging at the most downstream of the equipment:
an air cooling system;
the cutting machine is arranged at the downstream of the air cooling system;
the winding machine is arranged at the downstream of the cutting machine;
and/or the hoisting equipment is arranged above the winding machine.
Preferably, said first unwinding mechanism comprises at least two longitudinal fiber web unwinders, no longer comprising said plastic web unwinder.
The technical scheme provided by the utility model, following advantage has:
1. the utility model discloses a wide-width fiber web reinforced plastic laminated composite sheet manufacturing device, which comprises a first uncoiling mechanism, a first tractor, a first conveyor, a first transverse fiber sheet releasing mechanism and a first heating composite device which are arranged in sequence; the first uncoiling mechanism comprises a plastic coiled material uncoiler and a longitudinal fiber coiled material uncoiler, the plastic coiled material uncoiler is used for releasing coiled plastic belts (thermoplasticity) without continuous fibers, the longitudinal fiber coiled material uncoiler is used for releasing coiled fiber belts (thermoplasticity) with continuous fibers, one or two plastic coiled material uncoilers are provided, and at least two longitudinal fiber coiled material uncoilers are provided; when the number of the plastic coiled material uncoilers is one, at least two longitudinal fiber coiled material uncoilers are arranged on one side of one plastic coiled material uncoiler; when the number of the plastic coiled material uncoilers is two, at least two longitudinal fiber coiled material uncoilers are arranged between the two plastic coiled material uncoilers; a first drawing mechanism for drawing the plastic coiled material and the longitudinal fiber coiled material out from the first uncoiling mechanism to abut against each other to form a wide longitudinal sheet with almost no gap, and a first conveyor for receiving the wide longitudinal sheet and conveying the wide longitudinal sheet to the downstream; the first transverse fiber sheet releasing mechanism sequentially lays transverse fiber sheets on the wide longitudinal fiber sheets on the first conveyor, and after the transverse fiber sheets are compounded by the first heating compounding device, a layer of wide fiber net reinforced plastic laminated composite sheet containing longitudinal and transverse two layers of sheets is formed;
the utility model discloses a stromatolite composite sheet manufacture equipment can use current narrow width thermoplastic fiber area, produces the broad width fiber web reinforced plastic composite sheet that side (unilateral or two sides) only contain horizontal continuous fibers to be used for the segmentation to produce heavy-calibre fiber reinforced plastic pipeline, and then promote the production efficiency of heavy-calibre fiber reinforced plastic pipeline.
2. The utility model discloses a fibre web stromatolite composite sheet manufacture equipment, between first conveyer and first heating set composite, still be equipped with the second tractor, the second tractor can provide traction power to carry horizontal fiber sheet and vertical fibre coiled material extrusion back downstream simultaneously.
3. The utility model discloses a laminated composite sheet manufacturing equipment, a first transverse fiber sheet releasing mechanism comprises a transverse fiber sheet bin, a mechanical arm walking guide rail and a mechanical arm, wherein, at least one mechanical arm is provided; the transverse fiber sheet bin is used for accommodating transverse fiber sheets; the mechanical arm walking guide rail is arranged above the first conveyor and the transverse fiber sheet bin; the mechanical arm is movably arranged on the mechanical arm walking guide rail and used for grabbing the transverse fiber sheets from the transverse fiber sheet bin and uniformly laying the transverse fiber sheets on the upper surface of the first conveyor. The transverse fiber sheets are sequentially discharged on the first conveyor by controlling the grabbing frequency of the mechanical arm, so that the transverse fiber sheets are closely placed.
4. The utility model discloses a stromatolite composite sheet manufacture equipment, horizontal fiber sheet storehouse have at least one be suitable for the stack to place the position in storehouse of horizontal fiber sheet. The bin position filled with the transverse fiber sheets is used for replacing the empty bin position, so that continuous operation of the first transverse fiber sheet releasing mechanism can be realized without stopping.
5. The utility model discloses a stromatolite composite sheet manufacture equipment still includes the second unwinding mechanism that sets up between first transverse fiber sheet release mechanism and second tractor, and second unwinding mechanism and first unwinding mechanism the same setting basically, increases behind the second unwinding mechanism, can produce indulge-violently-indulge three layer construction's broad width fiber web reinforced plastics stromatolite composite sheet.
6. The utility model discloses a stromatolite composite sheet manufacture equipment still is equipped with at least one sheet composite unit in first heating set low reaches for compound more multilayer vertical fiber sheet and/or horizontal fiber sheet.
7. The utility model discloses a stromatolite composite sheet manufacture equipment, the composite unit of sheet include third conveyer, the horizontal fiber sheet release mechanism of second and second heating set composite for increase horizontal fiber sheet layer.
8. The utility model discloses a stromatolite composite sheet manufacture equipment still includes the third tractor, sets up between the horizontal fibre sheet release mechanism of second and second heating set composite for provide and carry power, and transport forward together after extrudeing each layer sheet. The single/double-sided heating device is arranged at the upstream of the third conveyor or between the third tractor and the third conveyor and is used for better heating the composite sheet to be compounded with the transverse fiber sheet released by the second transverse fiber sheet releasing mechanism to produce the wide-width fiber mesh reinforced plastic composite sheet formed by hot melting and compounding the longitudinal and transverse four-layer thermoplastic fiber bands.
9. The utility model discloses a stromatolite composite sheet manufacture equipment still includes third unwinding mechanism, sets up between the horizontal fiber sheet release mechanism of second and third tractor, and third unwinding mechanism has at least one, with the crisscross setting of sheet composite unit to can produce the more broad width fiber web reinforced plastic composite sheet of the number of piles.
Drawings
In order to more clearly illustrate the technical solutions in the prior art or the embodiments of the present invention, the drawings used in the description of the prior art or the embodiments are briefly introduced below.
Fig. 1 is a schematic structural view of a fiber reinforced plastic pipe in the prior art.
Fig. 2 is a schematic structural view of a wide web reinforced plastic composite sheet having lateral edges containing only transverse continuous fibers.
Fig. 3 is a schematic view showing the overall structure of the apparatus for manufacturing a wide-web reinforced plastic laminated composite sheet in example 1.
Fig. 4 is a top view of fig. 3.
Fig. 5 is a schematic view showing the overall structure of the apparatus for manufacturing a wide-web reinforced plastic laminated composite sheet in example 2.
Fig. 6 is a top view of fig. 5.
Reference numerals: 01. an inner tube; 02. a glass fiber reinforced layer; 03. a plastic layer; 04. a body portion; 05. A side portion;
1. a first unwinding mechanism; 11. a plastic coiled material uncoiler; 12. a longitudinal fiber coiled material uncoiler; 2. A first tractor; 3. a first conveyor; 4. a second tractor; 5. an air cooling system; 6. a first transverse web release mechanism; 61. a transverse fiber sheet bin; 62. a mechanical arm walking guide rail; 63. A robot arm; 64. a transverse fiber sheet; 7. a second unwinding mechanism; 81. a third conveyor; 82. A second transverse web release mechanism; 83. a third tractor; 84. a second heating and compounding device; 85. a first heating and compounding device; 86. a heating device; 91. a winding machine; 92. a cutting machine; 93. And (5) hoisting equipment.
Detailed Description
The technical solution of the present invention will be described in detail with reference to the accompanying drawings.
Example 1
The present embodiment provides an apparatus for manufacturing a wide fiber web reinforced plastic laminated composite sheet, as shown in fig. 3, including: the device comprises a first uncoiling mechanism 1, a first tractor 2, a first conveyor 3, a first transverse fiber sheet releasing mechanism 6, a second tractor 4, a first heating and compounding device 85, an air cooling system 5, a cutting machine 92, a coiling machine 91 and a hoisting device 93.
Wherein, first uncoiling mechanism 1 includes 1 plastic coiled material decoiler 11 and 6 vertical fibre coiled material decoiler 12, and plastic coiled material decoiler 11 is used for releasing the plastic strip (do not contain the fibre or) do not contain continuous fibre of lapping, and vertical fibre coiled material decoiler 12 is used for releasing the longitudinal fibre area that contains continuous longitudinal fibre of lapping, 7 the locating position of decoiler for 1 plastic strip and 6 vertical fibre area can be close to parallel arrangement. In this embodiment, 7 unwinders are staggered in tandem (as shown in fig. 4).
As a variant, the longitudinal fiber web unwinder 12 may also be another number, such as 2, 3, 4, 5, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, etc.; the number of the plastic coil uncoilers 11 can be two, and when the number of the plastic coil uncoilers 11 is two, all the longitudinal fiber coil uncoilers 12 are positioned between the two plastic coil uncoilers 11, so that the wide fiber net reinforced plastic composite sheet with two sides containing only transverse fibers can be produced.
As a deformation, the first uncoiling mechanism 1 comprises at least two longitudinal fiber coil uncoilers 12, does not contain a plastic coil uncoiler 11, and produces a wide fiber net reinforced plastic composite sheet with a longitudinal and transverse net-shaped structure after being subjected to hot melting and compounding with a transverse fiber sheet.
A first tractor 2 is arranged at the downstream of the first uncoiling mechanism 1 and is used for driving 1 plastic strip (coiled material) and 6 longitudinal fiber strips (coiled material) to be uncoiled from 7 uncoilers and conveyed downstream. A first conveyor 3 is arranged downstream of said first tractor 2, the upper surface of the first conveyor 3 carrying 7 strips side by side (i.e. 1 plastic strip and 6 longitudinal fibre strips as described above), the 7 strips abutting against each other to form a full width longitudinal web.
A first transverse fibre-sheet release mechanism 6 is arranged above the first conveyor 3 (and may also be arranged elsewhere) for laying transverse fibre sheets against the upper surface of the first conveyor 3. Specifically, the first transverse fiber sheet releasing mechanism comprises a transverse fiber sheet bin 61, a mechanical arm walking guide rail 62 and at least one mechanical arm 63, wherein the transverse fiber sheet bin 61 is used for accommodating a transverse fiber sheet 64; the mechanical arm walking guide rail 62 is arranged above the first conveyor 3 and the transverse fiber sheet bin 61; the robot arm 63 is movably disposed on the robot arm traveling rail 62, and is configured to grab the transverse fiber sheets 64 from the transverse fiber sheet magazine 61 and lay them uniformly on the upper surface of the first conveyor 3. It should be noted that the width of the transverse fiber sheet in the fiber extending direction is the same as the width of the wide longitudinal sheet composed of 7 parallel strips, that is, after the transverse fiber sheet is laid over the wide longitudinal fiber strips, a part of the fibers of the transverse fiber sheet is vertically staggered with the fibers of the 6 longitudinal fiber strips to form a main body part 04 shown in fig. 2, and another part is laid over the plastic strips to form a side edge part 05 shown in fig. 2. The mechanical arms 63 are arranged in a plurality of numbers and work cooperatively, so that the release speed of the transverse fiber sheet can be increased, and the production efficiency of the composite sheet is improved.
A second tractor 4 is arranged downstream of the first conveyor 3 to press the transverse fibre sheets together with the broad longitudinal fibre sheets, providing a forward driving force. The second drawing machine 4 is preferably provided, it is also possible that the second drawing machine 4 is not provided, and when the second drawing machine 4 is not provided, the wide longitudinal fiber band on which the transverse fiber sheets are laid is directly sent to the first heating and laminating device 85.
The first heating and compounding device 85, which is disposed downstream of the second tractor 4, includes at least one set of double-sided heaters and a set of compound tractors, and in this embodiment, as shown in fig. 3, the first heating and compounding device 85 includes a set of double-sided infrared heaters and a set of compound tractors.
The device further comprises an air cooling system 5 which is arranged at the downstream of the first heating and compounding device 85 and used for cooling and solidifying the compounded wide-width fiber mesh reinforced plastic composite sheet.
A cutting machine 92, a winding machine 91 and a hoisting device 93; the cutting machine 92 is used for cutting the wide-width fiber web reinforced composite sheet, the winding machine 91 is used for winding, and the hoisting equipment 93 is used for hoisting the wound composite sheet to a proper position for storage.
Preferably, the transverse fiber sheet magazine 61 has at least one magazine (4 in this embodiment, for 2 robotic arms) adapted to stack the transverse fiber sheets 64. The advantage of this design is that the position of the magazine full of transverse fibre sheets can be used to replace the empty position of the magazine, and that a continuous operation of the first transverse fibre sheet release mechanism 6 can be achieved without stopping.
Preferably, a second unwinding mechanism 7 is further included, arranged between the first transverse fibre sheet release mechanism 6 and the second tractor 4, the second unwinding mechanism 7 being arranged substantially identical to the first unwinding mechanism 1. The function of the device is to lay a layer of longitudinal fiber belts on the transverse fiber sheets, wherein the longitudinal fiber belts are the same structure as the longitudinal fiber belts released by the first uncoiling mechanism 1, namely 1 plastic belt and 6 longitudinal fiber belts. When the second unwinding mechanism 7 is provided, it is necessary to provide a second tractor 4, which acts to change the direction of the longitudinal band of fibers released from the second unwinding mechanism 7, to be in line with the direction of travel of the sheet material originally travelling on the first conveyor 3.
Example 2
The present embodiment provides a wide-web reinforced plastic laminated composite sheet manufacturing apparatus which is a modification of embodiment 1, as shown in fig. 5 to 6, except that it further comprises at least one sheet compounding unit disposed between the first heat compounding device 85 and the air cooling system 5.
As shown in fig. 5, the sheet compounding unit includes: a third conveyor 81, a second cross-web release mechanism 82, and a second thermal compounding device 84. Wherein a third conveyor 81 for receiving the composite sheet from upstream; a second transverse web release mechanism 82, arranged substantially the same as the first transverse web release mechanism 6, for uniformly releasing the transverse webs; the second heating and combining device 84, at least one set, is arranged downstream of said third conveyor 81 and is substantially structurally configured as the first heating and combining device.
Preferably, a third tractor 83 is further included, which is arranged between the second transverse fiber sheet release mechanism 82 and the second heating and laminating device 84, for pressing the transverse fiber sheets together with the underlying composite sheets to be conveyed forward.
A heating device 86 is included upstream of the third conveyor 81, the heating device serving to heat the sheet from upstream so that the sheet will fuse more easily with the subsequently released transverse fibre sheet.
As a variant, as shown in fig. 6, a heating device 86 may be provided between the third tractor 83 and the third conveyor 81, so that the heated sheet can be quickly bonded to the transverse fiber sheet, avoiding heat loss. The heating device 86 may be single-sided heating or double-sided heating.
As a preferred design, the method further comprises the following steps: and a third uncoiling mechanism arranged between the second transverse fiber sheet material releasing mechanism 82 and a third tractor 83, wherein the third uncoiling mechanism is basically arranged in the same way as the first uncoiling mechanism 1, and at least one third uncoiling mechanism is arranged in a staggered way with the sheet material composite unit. The function of the device is to lay a layer of longitudinal fiber belts above the transverse fiber sheets, and the longitudinal fiber belts are the same as the longitudinal fiber belts released by the first uncoiling mechanism 1 and the second uncoiling mechanism 7. The third uncoiling mechanism and the composite sheet unit are arranged in a staggered mode, and wide fiber net reinforced plastic composite sheets with more layers can be produced.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (11)
1. An apparatus for manufacturing a wide web-reinforced plastic laminated composite sheet, comprising:
a first unwinding mechanism (1) comprising at least two longitudinal fiber coil unwinders (12) and one or two plastic coil unwinders (11); the at least two longitudinal fiber coil uncoilers (12) are positioned on one side of one plastic coil uncoiler (11), or the at least two longitudinal fiber coil uncoilers (12) are positioned in the middle of the two plastic coil uncoilers (11);
a first traction machine (2) arranged downstream of the first unwinding mechanism (1);
a first conveyor (3) arranged downstream of the first tractor (2);
a first transverse fibre sheet release mechanism (6) for laying a transverse fibre sheet (64) towards the upper surface of the first conveyor (3);
-first heat recombination devices (85), at least in one group, arranged downstream of said first conveyor (3); the first heating and compounding device (85) comprises a group of double-sided heaters and a group of compounding tractors.
2. The laminated composite sheet manufacturing apparatus according to claim 1, wherein: also comprises a second tractor (4) which is arranged between the first conveyor (3) and the first heating and compounding device (85).
3. The laminated composite sheet manufacturing apparatus according to claim 1, wherein the first transverse fiber sheet release mechanism (6) comprises:
a transverse fiber sheet bin (61) for accommodating transverse fiber sheets (64);
a robot arm travel rail (62) disposed above the first conveyor (3) and the transverse fiber sheet magazine (61);
and at least one mechanical arm (63) is movably arranged on the mechanical arm walking guide rail (62) and used for grabbing transverse fiber sheets (64) from the transverse fiber sheet bin (61) and uniformly paving the transverse fiber sheets on the upper surface of the first conveyor (3).
4. The laminated composite sheet manufacturing apparatus according to claim 3, wherein: the transverse fiber sheet bin (61) is provided with at least one bin suitable for stacking transverse fiber sheets (64).
5. The laminated composite sheet manufacturing apparatus according to claim 2, wherein: and the device also comprises a second uncoiling mechanism (7) arranged at the upstream of the second traction machine (4), wherein the second uncoiling mechanism (7) is basically arranged the same as the first uncoiling mechanism (1).
6. The laminated composite sheet manufacturing apparatus according to any one of claims 1 to 5, wherein: further comprising at least one sheet compounding unit arranged downstream of the first heat compounding device (85).
7. The laminated composite sheet manufacturing apparatus according to claim 6, wherein: the sheet compounding unit includes:
a third conveyor (81) receiving the composite sheet from upstream;
-a second transversal fibre-sheet release mechanism (82), arranged substantially identical to the first transversal fibre-sheet release mechanism (6), for laying a transversal fibre-sheet (64) towards the upper surface of the third conveyor (81);
second heat recombination devices (84), at least one group, are arranged downstream of the third conveyor (81).
8. The laminated composite sheet manufacturing apparatus according to claim 7, wherein: further comprising a third tractor (83) arranged between the second transverse fibre sheet release mechanism (82) and the second heat compounding device (84).
9. The laminated composite sheet manufacturing apparatus according to claim 8, wherein: further comprising a single/double-sided heating device (86) arranged upstream of the third conveyor (81) or between the third tractor (83) and the third conveyor (81).
10. The laminated composite sheet manufacturing apparatus as claimed in claim 9, further comprising:
-a third unwinding mechanism arranged between the second transverse fibre sheet release mechanism (82) and the third tractor (83), the third unwinding mechanism being substantially identically arranged to the first unwinding mechanism (1);
the third uncoiling mechanism is provided with at least one, and the third uncoiling mechanism and the sheet material compounding unit are arranged in a staggered mode.
11. The laminated composite sheet manufacturing apparatus according to any one of claims 1 to 10, wherein: the first unwinding mechanism (1) comprises at least two longitudinal fiber coil unwinders (12) no longer comprising the plastic coil unwinder (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121191310.8U CN215040466U (en) | 2021-05-31 | 2021-05-31 | Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121191310.8U CN215040466U (en) | 2021-05-31 | 2021-05-31 | Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215040466U true CN215040466U (en) | 2021-12-07 |
Family
ID=79208882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121191310.8U Active CN215040466U (en) | 2021-05-31 | 2021-05-31 | Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215040466U (en) |
-
2021
- 2021-05-31 CN CN202121191310.8U patent/CN215040466U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102452209B (en) | Production equipment for continuous fiber reinforced thermoplastic structural panel | |
| US12337550B2 (en) | Thermoplastic composite master sheets and tapes and method | |
| CN114050320A (en) | Pole piece thermal compounding system and method | |
| WO2020129447A1 (en) | Method for forming body by winding glass chopped strand mat, and body formed by winding glass chopped strand mat | |
| CN210100754U (en) | Molding equipment is used in production of thermoplasticity continuous fibers composite board | |
| CN113370592B (en) | Manufacturing device for wide fiber net reinforced plastic laminated composite sheet | |
| CN218906595U (en) | Manufacturing device for wide fiber net reinforced plastic laminated composite sheet | |
| CN215040466U (en) | Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet | |
| JP5254930B2 (en) | Fiber reinforced sheet and method for producing the same | |
| CN215751283U (en) | Multilayer hot melt set composite | |
| CN112549694B (en) | Wide fiber net reinforced plastic laminated composite sheet | |
| CN110139742A (en) | The size enlargement apparatus of fibrous material and the shaping method of fibrous material | |
| US4311746A (en) | Corrugated paper board | |
| JP2013169792A (en) | Method and device for manufacturing half-finished web, and method for manufacturing composite material | |
| CN113427878A (en) | Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet | |
| CN115871187B (en) | Production line for circumferentially coating fibers and plastics on composite pipe | |
| EP1561568A1 (en) | Method and apparatus for producing laminated composite | |
| CN115816885A (en) | Reinforced composite pipe and manufacturing equipment and manufacturing method thereof | |
| CN110027302A (en) | A kind of production line and its production technology of polyester fiber composite metal plate | |
| CN118269443B (en) | A polymer sheet and continuous production method thereof | |
| EP3713760B1 (en) | Intermediate material and a method of manufacturing such material | |
| CN216545122U (en) | Wide fiber net reinforced plastic laminated composite sheet | |
| CN116118198B (en) | A continuous molding production system for bistable composite pipes | |
| CN211198088U (en) | Thermoplastic continuous fiber unidirectional belt slitting device | |
| CN116001251B (en) | Production method and production line of wide fiber net reinforced plastic composite pipe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |