CN215038665U

CN215038665U - Automatic batch distribution forming device for concrete prefabricated parts

Info

Publication number: CN215038665U
Application number: CN202023298743.1U
Authority: CN
Inventors: 方圆
Original assignee: Wuhan Longqin Precision Machinery Co ltd
Current assignee: Wuhan Longqin Precision Machinery Co ltd
Priority date: 2020-12-30
Filing date: 2020-12-30
Publication date: 2021-12-07
Anticipated expiration: 2030-12-30

Abstract

The utility model is suitable for an automatic change prefabricated component equipment field, provide an automatic batch cloth forming device of concrete prefabricated component, including the rack, be equipped with the backup pad on the rack, the backup pad is opened there are one or more cloth hole, the rack just is located install the lower hopper that can follow the rack and remove in the backup pad, hopper bottom opening is close to in down the backup pad, there is roller way platform backup pad below, roller way platform below just is being equipped with elevating system to backup pad below position, elevating system top and/or the roller way platform below that is located exit position are equipped with vibrating mechanism, the vibrating mechanism top is equipped with the ejector pad. The device is simple in structure, can realize batch distribution of the prefabricated parts, improves the working efficiency, does not need manual additional operation, reduces the labor intensity, and avoids material waste and equipment and working environment pollution because the concrete cannot scatter on the roller table.

Description

Automatic batch distribution forming device for concrete prefabricated parts

Technical Field

The utility model belongs to automatic prefabricated component equipment field especially relates to an automatic cloth forming device in batches of concrete prefabricated component.

Background

The concrete prefabricated member is a concrete product processed and produced in a standardized and mechanized mode in a factory, is widely applied to the fields of buildings, traffic, water conservancy and the like, and plays an important role in national economy. The small concrete prefabricated part needs the working procedures of moulding, casting and the like on the site of a construction site, and demoulding is needed after the small concrete prefabricated part is formed.

The prefabricated component cloth equipment of present manufacturer generally adopts the cloth fill, for example patent number CN201721716334.4 discloses a prefabricated component automatic production line of concrete, wherein install discharging device on horizontal guide rail, discharging device includes ejection of compact hopper and hopper support, ejection of compact hopper bottom is the spiral discharging machine, a diaphragm capsule in bank for the concrete is stereotyped is placed on the shaking table, discharging device removes on horizontal guide rail, pass through each diaphragm capsule top in proper order, the spiral discharging machine ejection of compact, the realization is with leading-in to each diaphragm capsule of concrete in the ejection of compact hopper, then the manual work is pushed away the concrete in each diaphragm capsule and is leveled, and the shaking table vibration, the concrete is filled in the diaphragm capsule really.

This distribution device has a significant drawback: the discharging hopper is provided with only one discharging port, only one die box can be discharged in one-time discharging, and the concrete in the die box needs to be pushed flat manually, so that the material distribution efficiency is seriously influenced; in addition, in the processes of blanking, blanking switching of the die box and pushing of concrete in the die box, concrete falls outside the die box, concrete materials are wasted, and liquid can pollute the vibrating table.

SUMMERY OF THE UTILITY MODEL

In view of the above problem, an object of the utility model is to provide an automatic batch cloth forming device of precast concrete component aims at solving the technical problem of current precast concrete component cloth inefficiency, relatively extravagant material.

The utility model adopts the following technical scheme:

automatic batch cloth forming device of precast concrete component, including the rack, be equipped with the backup pad on the rack, the backup pad is opened there are one or more cloth hole, the rack just is located install the lower hopper that can follow the rack and remove in the backup pad, hopper bottom opening is close to in down the backup pad, there is roller way platform backup pad below, roller way platform below just is being equipped with elevating system to backup pad below position, elevating system top and/or the roller way platform below that is located exit position are equipped with vibration mechanism, the vibration mechanism top is equipped with the top ejector pad.

Furthermore, a rail is arranged on one side of the rack, and two sides of the bottom of the discharging hopper are mounted on the rail and can move along the rail.

Further, still install driving motor subassembly and driving wheel group on the rack, it has the transmission strip to wind on the driving wheel group, the transmission strip is fixed in down the hopper, the driving motor subassembly is used for the drive the driving wheel group rotates, there is the gyro wheel hopper bottom opening both sides down, the gyro wheel is located on the track.

Furthermore, a free roller groove piece is arranged in the opening at the bottom of the discharging hopper.

Further, the vibration mechanism comprises a vibration plate, and a vibration motor and a guide spring are arranged at the bottom of the vibration plate.

Furthermore, the pushing block is provided with a plurality of strips which are arranged at intervals on the top of the vibrating plate.

Further, the lifting mechanism is a fork lift.

The utility model has the advantages that: the utility model discloses a set up the backup pad on the rack and open on the backup pad and have a plurality of cloth holes that match with the die box opening shape, lower hopper bottom opening is close to laminating with the backup pad, after batching the die box (a plurality of independent die boxes or the conjuncted die box of constituteing by a plurality of die boxes) moves to the backup pad below, each die box opening and cloth hole one-to-one, the lower hopper is in the course of moving on the rack, the concrete can fall into each die box from the cloth hole in the lower hopper, lower hopper bottom opening also can play the scraper blade effect, can strike off the concrete, in the unloading process, the vibrating mechanism drives the die box vibration through the ejector pad, therefore the lower hopper can accomplish all die box cloth in the course of moving, improved cloth efficiency, and need not artifical additional operation, also reduced the cost of labor, the die box is sealed with cloth hole contact position simultaneously, also can not have the concrete to fall on the roller way bench, avoid the waste of concrete material and pollution roller platform.

Drawings

FIG. 1 is a structural diagram of an automatic batch distributing and forming device for precast concrete units according to an embodiment of the present invention;

FIG. 2 is a partial block diagram of the position of the elevator mechanism;

FIG. 3 is a partial structural view of a hopper driving section.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In order to explain the technical solution of the present invention, the following description is made by using specific examples.

Fig. 1 shows the structure of an automatic batch distribution forming device for concrete prefabricated parts, which is provided by the embodiment of the present invention, and only the parts related to the embodiment of the present invention are shown for convenience of description.

As shown in fig. 1 and 2, the automatic batch distribution forming device for concrete prefabricated parts provided by the embodiment comprises a rack 1, a support plate 2 is arranged on the rack 1, one or more distribution holes 21 are formed in the support plate 2, the rack 1 is located, a lower hopper 3 capable of moving along the rack is arranged on the support plate 21, an opening in the bottom of the lower hopper 3 is close to the support plate 21, a roller way table 4 is arranged below the support plate 21, an elevating mechanism 5 is arranged below the roller way table 4 and just below the support plate, a vibrating mechanism 6 is arranged below the top of the elevating mechanism 5 and/or the roller way table at an outlet position, and a top push block 61 is arranged at the top of the vibrating mechanism. In this embodiment, the lifting mechanism is a forklift, and of course, a cylinder or oil cylinder driving manner may be adopted.

In the structure, the supporting plate can be a steel plate, and the steel plate is provided with a material distribution hole. The number of the material distribution holes is not limited in the embodiment, and the material distribution holes correspond to the die boxes to be blanked one by one. The mold boxes can adopt a plurality of independent mold boxes or a conjoined mold box consisting of a plurality of mold boxes, if the conjoined mold box is adopted, as shown in figure 1, the conjoined mold box is positioned above the roller table at the inlet position and can be divided into a plurality of mold boxes, and after the conjoined mold box is moved to the lower part of the supporting plate, each mold box just corresponds to each material distribution hole, and the separated independent mold box can be adopted. If only there is the cloth hole, then can only cloth one diaphragm capsule once, but can influence cloth efficiency, propose to use conjuncted diaphragm capsule, can once only accomplish all diaphragm capsules cloth in the antithetical couplet diaphragm capsule.

The automatic batch distribution forming device for the concrete prefabricated parts can realize distribution of the concrete prefabricated parts in various shapes, including solid prefabricated parts and hollow prefabricated parts, and the shapes of the prefabricated parts are consistent with those of distribution holes.

The distance between the roller table and the supporting plate is greater than the height of the die box, so that the die box can be smoothly moved to the position below the supporting plate and positioned, the positioning implementation mode is not particularly limited, the simplest mode is that a lifting baffle is arranged on the roller table, the lifting baffle is lifted, the die box can be determined to be moved in place when being moved to the position of the lifting baffle, each die box corresponds to a material distribution hole one by one, the lifting mechanism upwards pushes up the die box through a pushing block, openings of the die boxes are sealed with the material distribution holes, concrete can fall into each die box from the material distribution holes by driving the discharging hopper to move on the table frame, the bottom opening of the discharging hopper is close to the supporting plate, so that the bottom opening of the discharging hopper can also play a role of a scraper plate and can scrape the concrete flat, therefore, the discharging hopper can complete the material distribution of all the die boxes in the moving process, and the material distribution efficiency is improved, and need not artifical extra operation, also reduced the cost of labor, the diaphragm capsule is sealed with cloth hole contact position simultaneously, also can not have the concrete and fall to the roller way bench, avoids the waste of concrete material and pollutes the roller way bench.

After the concrete is filled into the mold box, the mold box needs to vibrate, so that the concrete can be filled in the mold box compactly. The device therefore also comprises a vibration mechanism. The vibration mechanism can be arranged on the lifting mechanism below the supporting plate, can also be arranged below the roller table at the outlet position, and can also be arranged at two positions. In the structure shown in fig. 2, the vibration mechanism is provided at both positions below the lifting mechanism and the roller table at the exit position, or may be provided at one of the two positions.

If the vibration mechanism is arranged on the lifting mechanism, the vibration mechanism can vibrate during blanking, and the mould box concrete is compacted when blanking is completed. If the vibrating mechanism is arranged below the roller way table at the outlet position, the concrete is conveyed to the roller way table at the outlet position after the mold box is filled with the concrete, and then the vibrating mechanism compacts the concrete in the mold box. If two positions all set up vibration mechanism, then can pass through twice plain bumper in-process, also guaranteed the closely knit degree of filling of concrete, guaranteed the product quality of prefabricated framework.

The vibration mechanism 6 comprises a vibration plate 62, a vibration motor 63 and a guide spring 64 are arranged at the bottom of the vibration plate 62, a plurality of pushing blocks 61 are arranged at the top of the vibration plate 62 at intervals, the pushing blocks extend out from the position between the driving rollers of the roller table, the vibration motor works, and the pushing blocks contact the bottom of the die box and vibrate the die box.

In this structure, the hopper removes along the backup pad top surface on the rack down, and concrete horizontal longitudinal movement all can, can set up corresponding track. As shown in fig. 3, the rack 1 is provided with rails 11 on a pair of sides, and the two sides of the bottom of the lower hopper 3 are mounted on the rails and can move along the rails 11. As specific drive structure, still install driving motor subassembly 12 and driving wheel group 13 on the rack 1, driving wheel group 13 is gone up around having the transmission strip 14, transmission strip 14 is fixed in hopper 3 down, driving motor subassembly 12 is used for the drive driving wheel group 13 rotates, there is gyro wheel 31 bottom opening both sides hopper 3 down, gyro wheel 31 is located on the track 11. The driving motor assembly works to drive the wheel set to rotate to drive the transmission strip to rotate, and one part of the transmission strip is fixed on the blanking hopper, so that the blanking hopper is pulled to move back and forth on the track. In the figure, the driving wheel set is a gear, and the transmission strip is a chain. Of course, other transmission configurations may be used.

In addition, a free rolling groove part 32 is arranged in an opening at the bottom of the discharging hopper 3 and can be contacted with the supporting plate, the free rolling groove part can rotate in the process that the discharging hopper moves on the track, concrete falls down from an outlet at the bottom of the discharging hopper along the free rolling groove part, smooth blanking is guaranteed, and the outlet at the bottom is prevented from being blocked.

To sum up, the utility model discloses diaphragm capsule opening and cloth hole one-to-one, the hopper removes the in-process on the rack down, the concrete can be followed the cloth hole and fallen to each diaphragm capsule in the hopper down, hopper bottom opening also can play the scraper blade effect down, can strike off the concrete, the unloading in-process, vibration mechanism passes through ejector pad drive diaphragm capsule vibration down, consequently, the hopper is at the removal in-process down, can accomplish all diaphragm capsules cloth, cloth efficiency is improved, and need not artifical additional operation, the cost of labor has also been reduced, the diaphragm capsule is sealed with cloth hole contact position simultaneously, also not have the concrete and fall to the roller way bench, avoid concrete material extravagant and pollute the roller way bench.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides an automatic cloth forming device in batches of concrete prefabricated component, a serial communication port, cloth forming device includes the rack, be equipped with the backup pad on the rack, the backup pad is opened there are one or more cloth hole, the rack just is located install the lower hopper that can follow the rack and remove in the backup pad, hopper bottom opening is close to in down the backup pad, there is roller way platform backup pad below, roller way platform below just is being equipped with elevating system to backup pad below position, elevating system top and/or the roller way platform below that is located exit position are equipped with vibration mechanism, the vibration mechanism top is equipped with the top ejector pad.

2. An automatic batch distribution forming device for precast concrete members according to claim 1, wherein said table frame is provided with rails at opposite sides thereof, and said lower hopper is mounted to and movable along said rails at both sides of the bottom thereof.

3. The automatic batch distribution forming device for the precast concrete components as claimed in claim 2, wherein a driving motor assembly and a driving wheel set are further mounted on the rack, a driving strip is wound on the driving wheel set, the driving strip is fixed to the discharging hopper, the driving motor assembly is used for driving the driving wheel set to rotate, rollers are arranged on two sides of an opening at the bottom of the discharging hopper, and the rollers are located on the rails.

4. An automatic batch distribution forming device for precast concrete components as claimed in claim 3, wherein a free roller groove member is provided in the bottom opening of the lower hopper.

5. An automatic batch distribution forming device for precast concrete members according to any one of claims 1 to 4, wherein said vibration mechanism comprises a vibration plate having a vibration motor and a guide spring at a bottom thereof.

6. An automatic batch distributing and forming apparatus for precast concrete members as recited in claim 5, wherein said pushing block has a plurality of pieces spaced apart from each other on the top of the vibrating plate.

7. An automatic batch distribution forming device for precast concrete members according to claim 6, wherein said lifting mechanism is a forklift.