CN215038486U - Automatic equipment for secondary trowelling of prefabricated building wallboard module slurry - Google Patents

Automatic equipment for secondary trowelling of prefabricated building wallboard module slurry Download PDF

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Publication number
CN215038486U
CN215038486U CN202120086715.9U CN202120086715U CN215038486U CN 215038486 U CN215038486 U CN 215038486U CN 202120086715 U CN202120086715 U CN 202120086715U CN 215038486 U CN215038486 U CN 215038486U
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China
Prior art keywords
cylinder
trowelling
mold
clamping
mould car
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CN202120086715.9U
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Chinese (zh)
Inventor
陈坤
黄祥
陆定军
李玉佳
高雪嵩
杨海明
张逸峰
汪丽琼
藏东东
陈超峰
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Cnbm Triumph Robotics Shanghai Co ltd
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Cnbm Triumph Robotics Shanghai Co ltd
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Abstract

The utility model relates to a floating automation equipment of assembled house wallboard module ground paste secondary, including floating manipulator device, six robots, vibration exhaust apparatus, clout recovery unit, mould car positioner and mould car clamping device, floating manipulator device install on six robots, vibration exhaust apparatus arrange the mould car both sides respectively in, clout recovery unit install in mould car one side, mould car positioner arrange the mould car front end in and realize the location, mould car clamping device arrange the mould car rear end in. Adopted the utility model discloses a floating automation equipment of assembled house wallboard module ground paste secondary can realize that the automatic die car location is with press from both sides the tight, side exhaust, the floating, the clout of upper surface is discharged and processes such as collection. The utility model discloses when the manipulator that equipment adopted moved to the end, the preceding fender subassembly pushed down and the preceding cushion pad that keeps off instrument both ends, can prevent effectively that the clout from spilling over.

Description

Automatic equipment for secondary trowelling of prefabricated building wallboard module slurry
Technical Field
The utility model relates to the field of machinary, especially, relate to cement pouring product field, specifically indicate a floating automation equipment of assembled house wallboard module ground paste secondary.
Background
With the rapid development of capital construction engineering and house construction, the production and usage amount of the modular wall board is rapidly increased, the traditional semi-automatic operation mode cannot meet the requirements of the market on product quality and yield, and a full-automatic pouring line must become the future development direction. The secondary floating process of the traditional semi-automatic equipment is mostly manual operation, and the main defects are as follows: (1) the labor intensity of workers is high, and the labor environment is poor; (2) the working efficiency can not meet the requirements of field production; (3) the cement slurry overflows more.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the shortcoming of above-mentioned prior art, providing a satisfy nimble adjustment, work efficiency is high, the comparatively extensive assembly type house wallboard module ground paste secondary of application range floating automation equipment.
In order to realize the purpose, the utility model discloses a floating automation equipment of assembled house wallboard module ground paste secondary as follows:
this floating automation equipment of assembled house wallboard module ground paste secondary, its key feature is, equipment including floating manipulator device, six robots, vibration exhaust apparatus, clout recovery unit, mould car positioner and mould car clamping device, floating manipulator device install on six robots, vibration exhaust apparatus contain 2 groups, arrange the mould car both sides respectively in, clout recovery unit install in mould car one side, mould car positioner contain 2 groups, arrange the mould car front end in and realize the location, mould car clamping device contain 2 groups, arrange the mould car rear end in.
Preferably, the equipment further comprises a cleaning water tank which is arranged near the device, and the six-axis robot brings the floating manipulator device into the cleaning water tank for cleaning.
Preferably, the equipment further comprises a safety fence which is arranged at the periphery of the floating manipulator device, the six-axis robot, the vibration exhaust device, the excess material recovery device, the mold vehicle positioning device and the mold vehicle clamping device.
Preferably, trowelling manipulator device including side exhaust scraper subassembly, push down trowelling subassembly, preceding fender subassembly, protection casing and manipulator mounting substrate, side exhaust scraper subassembly, push down trowelling subassembly and preceding fender subassembly all locate on the manipulator mounting substrate, manipulator mounting substrate top is arranged in to the protection casing, side exhaust scraper subassembly insert the two inboard sides of product casting die, carry out the exhaust of product side, push down trowelling subassembly and trowelling product upper surface and the surplus material of mud of removing.
Preferably, the vibration exhaust device comprises an air cylinder, a guide, a vibrator and a vibration clamping block, wherein the air cylinder drives the vibration clamping block to clamp the side face of the mold vehicle and transmit vibration generated by the vibrator to the mold vehicle, and air between the slurry and the side wall of the mold vehicle is exhausted.
Preferably, the excess material recovery device comprises a lifting cylinder, a telescopic cylinder and a hopper, wherein the telescopic cylinder is arranged on the lifting cylinder, and the hopper is arranged on the telescopic cylinder; when the telescopic cylinder stretches out, the hopper is attached to the side face of the mold vehicle, when the telescopic cylinder retracts, the hopper is far away from the mold vehicle, and the lifting cylinder realizes height adjustment of the hopper so as to be matched with the mold vehicles with different heights.
Preferably, the mold vehicle positioning device comprises a positioning cylinder, a positioning block and a positioning block guide, wherein the positioning block is connected with the positioning cylinder rod and driven by the positioning cylinder to realize telescopic motion through the guide effect of the positioning block guide, the positioning block extends out to block the mold vehicle to realize positioning, and the positioning is released during retraction.
Preferably, the mold vehicle clamping device comprises a clamping cylinder, a clamping block, a rotating hinge and a clamping block swing shaft, wherein the clamping cylinder is connected with the rotating hinge, the clamping block is connected with a clamping cylinder rod, the clamping block swing shaft swings around the center, and the expansion of the clamping cylinder realizes the swing of the clamping block through the hinge support of the rotating hinge and the clamping block swing shaft so as to clamp the mold vehicle.
Adopted the utility model discloses a floating automation equipment of assembled house wallboard module ground paste secondary can realize that the automatic die car location is with press from both sides the tight, side exhaust, the floating, the clout of upper surface is discharged and processes such as collection. The utility model discloses compare in traditional manual operation mode, whole process beat fast and stable, the product uniformity is good. The utility model discloses when the manipulator that equipment adopted moved to the end, the preceding fender subassembly pushed down and the preceding cushion pad that keeps off instrument both ends, can prevent effectively that the clout from spilling over. The utility model discloses device troweling plate passes through the mounting screw on troweling plate installation diaphragm, and sets up a plurality of mounting holes, and the mounted position is adjustable can be adjusted in a flexible way according to what of pouring clout.
Drawings
Fig. 1 is the utility model discloses a floating automation equipment's of prefabricated house wallboard module ground paste secondary structure sketch map.
Fig. 2 is the utility model discloses a floating manipulator device of the automatic equipment of prefabricated building wallboard module ground paste secondary floating.
Fig. 3 is the utility model discloses a floating automation equipment's of prefabricated house wallboard module ground paste secondary side exhaust scraper subassembly axle side schematic diagram.
Fig. 4 is the utility model discloses a floating automation equipment's of prefabricated house wallboard module ground paste secondary vibration exhaust apparatus axle side schematic diagram.
Fig. 5 is the utility model discloses a floating automation equipment's of prefabricated house wallboard module ground paste secondary clout recovery unit axle side schematic diagram.
Fig. 6 is the utility model discloses a floating automation equipment's of prefabricated house wallboard module ground paste secondary vibration exhaust mould car positioner axle side schematic diagram.
Fig. 7 is the utility model discloses a floating automation equipment's of prefabricated house wallboard module ground paste secondary mould car clamping device axle side schematic diagram.
Reference numerals:
1 floating manipulator device
11 side exhaust scraper assembly
12 push trowelling assembly
13 front stop assembly
14 protective cover
15 robot mounting substrate
2 six-axis robot
3 vibrating exhaust device
301 cylinder
302 guide to
303 vibrator
304 vibration clamping block
4 remainder recovery device
401 lifting cylinder
402 telescopic cylinder
403 hopper
5 mould car positioner
501 positioning cylinder
502 locating block
503 positioning block guide
6 mould car clamping device
601 clamping cylinder
602 clamping block
603 swivel hinge
604 clamping block pendulum shaft
7 cleaning water tank
Detailed Description
In order to more clearly describe the technical content of the present invention, the following further description is given with reference to specific embodiments.
The utility model discloses a floating automation equipment of this assembled house wallboard module ground paste secondary, including floating manipulator device 1, six robots 2, vibration exhaust apparatus 3, clout recovery unit 4, mould car positioner 5 and mould car clamping device 6, floating manipulator device 1 install on six robots 2, vibration exhaust apparatus 3 contain 2 groups, arrange the mould car both sides respectively in, clout recovery unit 4 install in mould car one side, mould car positioner 5 contain 2 groups, arrange the mould car front end in and realize the location, mould car clamping device 6 contain 2 groups, arrange the mould car rear end in.
As a preferred embodiment of the present invention, the apparatus further includes a cleaning water tank 7, which is placed near the device, and the six-axis robot 2 brings the floating manipulator device 1 into the cleaning water tank 7 for cleaning.
As the preferred embodiment of the present invention, the apparatus further includes a safety fence 8, which is located at the periphery of the floating manipulator device 1, the six-axis robot 2, the vibration exhaust device 3, the excess material recovery device 4, the mold cart positioning device 5 and the mold cart clamping device 6.
As the preferred embodiment of the present invention, trowelling manipulator device 1 include side exhaust scraper assembly 11, push down trowelling assembly 12, preceding fender assembly 13, protection casing 14 and manipulator mounting substrate 15, side exhaust scraper assembly 11, push down trowelling assembly 12 and preceding fender assembly 13 all locate manipulator mounting substrate 15 on, manipulator mounting substrate top is arranged in to protection casing 14, side exhaust scraper assembly 11 insert product casting mold's two inboard edges, carry out the exhaust of product side, push down trowelling assembly 12 and trowelling product upper surface and arrange the surplus material of cement slurry.
As a preferred embodiment of the present invention, the vibration exhausting device 3 comprises a cylinder 301, a guide 302, a vibrator 303, and a vibration clamping block 304, wherein the cylinder 301 drives the vibration clamping block 304 to clamp the side surface of the mold vehicle and transmit the vibration generated by the vibrator 303 to the mold vehicle, so as to exhaust the air between the slurry and the side wall of the mold vehicle.
As a preferred embodiment of the present invention, the excess material recycling device 4 comprises a lifting cylinder 401, a telescopic cylinder 402 and a hopper 403, wherein the telescopic cylinder 402 is installed on the lifting cylinder 401, and the hopper 403 is installed on the telescopic cylinder 403; when the telescopic cylinder 402 extends out, the hopper 403 is attached to the side face of the mold vehicle, when the telescopic cylinder 402 retracts, the hopper 403 is far away from the mold vehicle, and the lifting cylinder 401 is used for adjusting the height of the hopper 403 to match the mold vehicles with different heights.
As the utility model discloses a preferred embodiment, mould car positioner 5 including location cylinder 501, locating piece 502 and locating piece direction 503, locating piece 502 links to each other with location cylinder 501 pole and realizes concertina movement by the guide effect of location cylinder 501 drive through locating piece direction 503, locating piece 502 stretches out to block the mould car and realizes the location, removes the location during the withdrawal.
As the preferred embodiment of the present invention, the mold clamping device 6 comprises a clamping cylinder 601, a clamping block 602, a rotating hinge 603 and a clamping block pivot 604, the clamping cylinder 601 is connected to the rotating hinge 603, the clamping block 602 is connected to the clamping cylinder 601 rod and the clamping block pivot 604 swings as the center, the expansion and contraction of the clamping cylinder 601 realizes the clamping of the mold through the hinge support of the rotating hinge 603 and the clamping block pivot 604.
In the detailed implementation manner of the utility model, the utility model discloses an automatic production line for assembly type house wallboard module slurry secondary floating of the utility model comprises a floating manipulator device 1, a six-axis robot 2, a vibration exhaust device 3, a remainder recovery device 4, a mold vehicle clamping device 6 and a cleaning water tank 7, wherein the floating manipulator device 1 is installed on the six-axis robot 2, the vibration exhaust device 3 has 2 groups and is respectively arranged on two sides of the mold vehicle, the remainder recovery device 4 is arranged on one side of the mold vehicle, the mold vehicle clamping device 6 has 2 groups and is arranged at the front end of the mold vehicle, and the mold vehicle clamping device 6 has 2 groups and is arranged at the rear end of the mold vehicle; the floating manipulator device 1 is used for realizing the technological treatment of side scraping and exhausting of a wallboard, floating of the upper surface, discharging of excess materials and the like; the six-axis robot 2 drives the floating manipulator device 1 to move to realize required actions; the vibration exhaust device 3 transmits vibration to the side wall of the mould vehicle and is matched with the floating manipulator device 1 to exhaust air on the side surface of a product; the excess material recovery device 4 is used for collecting excess slurry discharged by the floating manipulator device 1; the mold vehicle clamping device 6 is used for realizing the front clamping of the mold vehicle, the mold vehicle clamping device 6 is used for realizing the clamping of the mold vehicle, and the mold vehicle clamping device 6 is matched to realize the complete clamping of the mold vehicle; the cleaning water tank 7 is used for cleaning slurry adhered to the troweling manipulator device 1.
The floating manipulator device 1 comprises a side exhaust scraper component 11, a lower floating component 12, a front baffle component 13, a protective cover 14 and a manipulator mounting substrate 15, wherein the side exhaust scraper component 11, the lower floating component 12 and the front baffle component 13 are all arranged on the manipulator mounting substrate 15, and the protective cover 14 is arranged above the manipulator mounting substrate; the side exhaust scraper component 11 is inserted into two inner side edges of a product casting mold to exhaust the side edges of the product; pressing the trowelling component 12 downwards to trowel the upper surface of the product and remove excess cement slurry; the dam assembly 13 is used to prevent slurry overflow.
The vibration exhaust device 3 comprises 2 groups in total and comprises an air cylinder 301, a guide 302, a vibrator 303 and a vibration clamping block 304, wherein the air cylinder 302 drives the vibration clamping block 304 to clamp the side surface of the die car, transmits the vibration generated by the vibrator to the die car and exhausts the air between the slurry and the side wall of the die car.
Excess material recovery unit 4 includes lift cylinder 401, telescopic cylinder 402, hopper 403, and telescopic cylinder 402 installs on lift cylinder 401, and hopper 403 installs on telescopic cylinder 402, and when telescopic cylinder 402 stretched out, hopper 403 and the laminating of mould car side, and when telescopic cylinder 402 retracted, mould car was kept away from to hopper 403, and the upper surface of hopper is higher than mould car upper surface with or slightly low, and lift cylinder 401 can realize hopper 403 altitude mixture control to match the mould car of co-altitude not.
The mold trolley positioning device 5 comprises a positioning cylinder 501, a positioning block 502 and a positioning block guide 503, wherein the positioning block 502 is connected with the rod of the positioning cylinder 501 and driven by the rod of the positioning cylinder 501 to realize telescopic motion through the guide function of the positioning block guide A503. The positioning block 502 extends out to block the mold vehicle to realize positioning, and the positioning is released when the mold vehicle retracts.
The mold vehicle clamping device 6 comprises a clamping cylinder 601, a clamping block 602, a rotating hinge 603 and a clamping block swing shaft 604, wherein the clamping cylinder 601 is connected with the rotating hinge 603, the clamping block 602 is connected with a rod of the clamping cylinder 601 and can swing by taking the clamping block swing shaft 604 as a center, and the expansion and contraction of the clamping cylinder 601 realize the swing of the clamping block 604 through the hinge support of the rotating hinge 603 and the clamping block swing shaft 604 to clamp the mold vehicle.
The device still includes:
a cleaning water tank 7 for cleaning slurry adhered on the troweling manipulator device;
and the safety fence 8 is arranged on the periphery of the floating manipulator device, the six-axis robot, the vibration exhaust device, the excess material recovery device, the mold vehicle positioning device and the mold vehicle clamping device and used for isolating the operating personnel and each mechanical device of the production line and achieving the purpose of safety protection.
The utility model discloses an among the concrete implementation mode, overcome above-mentioned prior art's shortcoming, provide one kind and can be applied to the floating automation of assembled house wallboard module ground paste secondary and produce the line, can realize automatic mould car location and press from both sides tight, side exhaust, upper surface floating, clout discharge and collection etc..
The utility model discloses a based on be used for floating automation line of assembled house wallboard module ground paste secondary, wherein, including following step:
1. and (5) positioning and clamping the die vehicle. Before the mold vehicle is in place, a positioning block of the mold vehicle positioning device extends out to be blocked in front of the running direction of the mold vehicle, and after the mold vehicle is in place, the mold vehicle clamping device clamps the mold vehicle from the rear end.
2. And (5) vibrating and exhausting. The cylinders of the 2 groups of vibration exhaust devices on the two sides of the mould car extend out, the vibration blocks clamp the two sides of the mould car tightly, and the vibrators are started immediately.
3. And (5) leveling operation. The floating manipulator moves along with the robot, and the side face scraping, exhausting and floating operation is completed in sequence.
4. And discharging and collecting the residual materials. The secondary floating manipulator device moves along the width direction of the mould along with the six-axis robot, the concentrated cement slurry is discharged to a hopper (the hopper is driven by the telescopic cylinder 402 to be tightly attached to the side face of the mould car) and flows into the excess material car through the hopper, and the hopper retracts after the excess material is discharged.
5. The six-axis robot brings the floating manipulator device into the cleaning water tank 7 for cleaning (this step can be used or not according to actual production requirements).
6. The above cycle is repeated.
Adopted the utility model discloses a floating automation equipment of assembled house wallboard module ground paste secondary can realize that the automatic die car location is with press from both sides the tight, side exhaust, the floating, the clout of upper surface is discharged and processes such as collection. The utility model discloses compare in traditional manual operation mode, whole process beat fast and stable, the product uniformity is good. The utility model discloses when the manipulator that equipment adopted moved to the end, the preceding fender subassembly pushed down and the preceding cushion pad that keeps off instrument both ends, can prevent effectively that the clout from spilling over. The utility model discloses device troweling plate passes through the mounting screw on troweling plate installation diaphragm, and sets up a plurality of mounting holes, and the mounted position is adjustable can be adjusted in a flexible way according to what of pouring clout.
In this specification, the invention has been described with reference to specific embodiments thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the invention. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.

Claims (8)

1. The utility model provides a floating automation equipment of assembled house wallboard module ground paste secondary, a serial communication port, equipment include trowelling machine manipulator device (1), six robots (2), vibration exhaust apparatus (3), clout recovery unit (4), mould car positioner (5) and mould car clamping device (6), trowelling machine manipulator device (1) install on six robots (2), vibration exhaust apparatus (3) contain 2 groups, arrange the mould car both sides respectively in, clout recovery unit (4) install in mould car one side, mould car positioner (5) contain 2 groups, arrange the mould car front end in and realize the location, mould car clamping device (6) contain 2 groups, arrange the mould car rear end in.
2. An automated apparatus for the secondary trowelling of prefabricated building wallboard module slurry as claimed in claim 1, further comprising a washing tank (7) placed near the apparatus, said six axis robot (2) bringing the trowelling robot apparatus (1) into the washing tank (7) for washing.
3. An automated assembly for the secondary trowelling of prefabricated building wallboard module slurry as claimed in claim 1, further comprising a safety fence (8) located around the trowelling robot assembly (1), the six-axis robot (2), the vibratory exhaust (3), the excess material recovery device (4), the mold car positioning device (5), and the mold car clamping device (6).
4. The automated assembly for secondary trowelling of assembled house wallboard module slurry of claim 1, wherein the trowelling manipulator device (1) comprises a side exhaust scraper component (11), a lower trowelling component (12), a front baffle component (13), a protective cover (14) and a manipulator mounting substrate (15), the side exhaust scraper component (11), the lower trowelling component (12) and the front baffle component (13) are all arranged on the manipulator mounting substrate (15), the protective cover (14) is arranged above the manipulator mounting substrate, the side exhaust scraper component (11) is inserted into two inner sides of a product casting mold to exhaust the side edge of a product, the lower trowelling component (12) trowels the upper surface of the product and discharges residual slurry.
5. The automated assembly for secondary trowelling of prefabricated building wallboard module slurry of claim 1, wherein the vibrating air-discharging device (3) comprises an air cylinder (301), a guide (302), a vibrator (303) and a vibrating clamping block (304), and the air cylinder (301) drives the vibrating clamping block (304) to clamp the side surface of the mold vehicle and transmits the vibration generated by the vibrator (303) to the mold vehicle to discharge air between the slurry and the side wall of the mold vehicle.
6. An automated assembly for the secondary trowelling of prefabricated building wallboard module slurry as claimed in claim 1, wherein said slug recovery apparatus (4) includes a lift cylinder (401), a telescopic cylinder (402), and a hopper (403), said telescopic cylinder (402) being mounted on said lift cylinder (401), said hopper (403) being mounted on said telescopic cylinder (402); when the telescopic cylinder (402) stretches out, the hopper (403) is attached to the side face of the mold vehicle, when the telescopic cylinder (402) retracts, the hopper (403) is far away from the mold vehicle, and the lifting cylinder (401) is used for achieving height adjustment of the hopper (403) to match the mold vehicles with different heights.
7. The automated assembly for secondary trowelling of prefabricated house wallboard module slurry of claim 1, wherein the mold car positioning device (5) comprises a positioning cylinder (501), a positioning block (502) and a positioning block guide (503), the positioning block (502) is connected with a rod of the positioning cylinder (501) and driven by the positioning cylinder (501) to achieve telescopic movement through the guiding effect of the positioning block guide (503), the positioning block (502) extends out to block the mold car to achieve positioning, and the positioning is released when the positioning block (502) retracts.
8. The automated assembly for secondary trowelling of prefabricated house wallboard module slurry of claim 1, wherein the mold cart clamping device (6) comprises a clamping cylinder (601), a clamping block (602), a rotating hinge (603) and a clamping block swing shaft (604), the clamping cylinder (601) is connected with the rotating hinge (603), the clamping block (602) is connected with a rod of the clamping cylinder (601) and swings around the clamping block swing shaft (604), and the expansion and contraction of the clamping cylinder (601) realize the swing of the clamping block (602) to clamp the mold cart through the hinge support of the rotating hinge (603) and the clamping block swing shaft (604).
CN202120086715.9U 2021-01-13 2021-01-13 Automatic equipment for secondary trowelling of prefabricated building wallboard module slurry Active CN215038486U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120086715.9U CN215038486U (en) 2021-01-13 2021-01-13 Automatic equipment for secondary trowelling of prefabricated building wallboard module slurry

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120086715.9U CN215038486U (en) 2021-01-13 2021-01-13 Automatic equipment for secondary trowelling of prefabricated building wallboard module slurry

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CN215038486U true CN215038486U (en) 2021-12-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112792951A (en) * 2021-01-13 2021-05-14 中建材凯盛机器人(上海)有限公司 Automated system for secondary smoothing of modular slurry for prefabricated building wall panels

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112792951A (en) * 2021-01-13 2021-05-14 中建材凯盛机器人(上海)有限公司 Automated system for secondary smoothing of modular slurry for prefabricated building wall panels
CN112792951B (en) * 2021-01-13 2025-02-28 中建材凯盛机器人(上海)有限公司 Automatic system for secondary leveling of slurry for prefabricated house wall panel modules

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