CN214979442U - Special clamp for processing frame of solar assembly - Google Patents
Special clamp for processing frame of solar assembly Download PDFInfo
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- CN214979442U CN214979442U CN202121676646.3U CN202121676646U CN214979442U CN 214979442 U CN214979442 U CN 214979442U CN 202121676646 U CN202121676646 U CN 202121676646U CN 214979442 U CN214979442 U CN 214979442U
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- 230000002457 bidirectional effect Effects 0.000 claims description 16
- 230000001681 protective effect Effects 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 20
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 101100153586 Caenorhabditis elegans top-1 gene Proteins 0.000 description 1
- 101100370075 Mus musculus Top1 gene Proteins 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
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Abstract
The utility model discloses a solar energy component frame processing special fixture, including table surface and positioner, the utility model discloses a positioner has been set up, promptly under the cylinder rotation drive, the centre gripping subassembly can be under lower extreme connecting piece and guide arm cooperation, realize moving the activity on a stable left side, and then the frame that the centre gripping subassembly was held, just can move on a left side, realize the frame accuracy and place the activity, thereby it places to have reached the frame location, guarantee the accurate advantage of follow-up processing, and under the centre gripping subassembly cooperation that positioner inside set up, can reach the improvement of the whole centre gripping fastness of frame, promptly under two-way double-screw bolt rotates, both sides are removed and are put up and to drive the grip block, realize the location centre gripping activity of frame, realize the enhancement of centre gripping fastness line simultaneously, thereby the advantage that improves frame centre gripping fastness has been reached.
Description
Technical Field
The utility model particularly relates to a solar energy component frame processing special fixture relates to the relevant field of solar energy component frame processing.
Background
Solar panel is from last to down by the front bezel in proper order, EVA, solar wafer, EVA and 5 layer structures of backplate are constituteed, wherein the front bezel is the toughened glass who has high luminousness, the solar panel gomphosis is in the solar panel frame, current solar panel frame adopts the aluminum alloy ex-trusions, through the founding, extruded mode is made, the hole site that needs the design on to the frame by the digit control machine tool again is processed, and when carrying out the processing activity of solar energy component frame, need adopt anchor clamps, realize clamping the location of frame, guarantee the stability of follow-up processing.
The existing patent with the publication number of CN201510419083.2 provides a solar module frame processing special fixture, through setting up a plurality of clamping work pieces, realizes that the high efficiency presss from both sides tight activity, nevertheless when carrying out the frame and placing, can't realize the location of frame and place, when leading to follow-up processing activity, needs manual or external equipment supplementary, realizes the adjustment of frame overall position, guarantees the accuracy of follow-up processing position, leads to whole anchor clamps functional inadequately.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the above insufficiency, the utility model provides a solar energy component frame processing special fixture herein.
The utility model discloses a realize like this, construct a solar energy component frame processing special fixture, the device includes table surface and positioner, table surface rear side middle part is connected with first cylinder, positioner sets up in the table surface right side, positioner includes protecting crust, motor, cylinder, centre gripping subassembly, connecting piece and guide arm, protecting crust left side and table surface fixed connection to the protecting crust right side is provided with the motor, the motor left side is connected with the cylinder to cylinder right side and centre gripping subassembly sliding connection, centre gripping subassembly lower extreme and connecting piece fixed connection to connecting piece and guide arm outside sliding connection, the guide arm sets up inside the protecting crust.
Preferably, the clamping assembly comprises a bearing plate, a speed reducing motor, a first bevel gear, a second bevel gear, a two-way stud, a movable frame and a clamping plate, the upper end and the lower end of the bearing plate are connected with the protective shell in a sliding mode, the speed reducing motor is arranged on the right side of the bearing plate, the left side of the speed reducing motor is connected with the first bevel gear, the left side of the first bevel gear is connected with the second bevel gear in a meshed mode, the second bevel gear is connected with the middle of the two-way stud, the two-way stud is connected with the inner portion of the bearing plate in a rotating mode, the upper end and the lower end of the movable frame are in threaded connection with the two-way stud, and the clamping plate is fixedly connected to the front side of the movable frame.
Preferably, first cylinder upper end is rotated with the anchor clamps frame and is connected to anchor clamps frame middle part lower extreme rotates with the fixed block and is connected, fixed block lower extreme and table surface fixed connection, the equal fixedly connected with second cylinder of table surface rear side upper end left and right sides to the second cylinder front side is connected with the clamp plate, table surface front side upper end left and right sides welded fastening has the stopper.
Preferably, the protective shells and the right side of the working table are symmetrically arranged front and back, and the protective shells on the two sides are internally provided with the roller and the guide rod respectively.
Preferably, the outer surface of the roller is provided with a circulating groove, and the inner wall of the groove formed in the roller is smooth.
Preferably, the sliding connection part of the connecting piece and the guide rod is cylindrical, and the outer surface of the guide rod is smooth and has no barbs.
Preferably, the outer surfaces of the upper end and the lower end of the bidirectional stud are provided with external threads in opposite states, and the external threads of the upper end and the lower end of the bidirectional stud are both in threaded connection with the movable frame.
Preferably, the movable frame and the clamping plate are symmetrically arranged up and down along the bearing plate, and the clamping plate is in an inverted-L shape as a whole.
Preferably, the first bevel gear and the second bevel gear are made of carbon steel.
Preferably, the bidirectional stud is made of stainless steel.
The utility model has the advantages of as follows: the utility model discloses an improve and provide a solar energy component frame processing special fixture here, compare with equipment of the same type, have following improvement:
the method has the advantages that: a solar energy component frame processing special fixture through having set up positioner, rotates the drive at the cylinder promptly, and the centre gripping subassembly can realize stablizing under lower extreme connecting piece and the cooperation of guide arm and move the activity on a left side, and then the frame of centre gripping subassembly centre gripping, just can move on a left side, realizes that the frame accuracy places the activity to reached the frame location and placed, guaranteed the accurate advantage of follow-up processing.
The method has the advantages that: a solar energy component frame processing special fixture through under the centre gripping subassembly cooperation that sets up inside positioner, can reach the improvement of the whole centre gripping fastness of frame, under two-way double-screw bolt rotates promptly, both sides are removed the frame and can be driven the grip block, realize the location centre gripping activity of frame, realize the enhancement of centre gripping fastness line simultaneously to the advantage that improves frame centre gripping fastness has been reached.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic top view of the positioning device of the present invention;
FIG. 3 is a schematic perspective view of the positioning device of the present invention;
FIG. 4 is a schematic top sectional view of the clamping assembly of the present invention;
fig. 5 is a schematic structural view of a three-dimensional portion of the clamping assembly of the present invention.
Wherein: the device comprises a working table top-1, a first air cylinder-2, a clamp frame-3, a fixing block-4, a second air cylinder-5, a pressing plate-6, a limiting block-7, a positioning device-8, a protective shell-81, a motor-82, a roller-83, a clamping assembly-84, a connecting piece-85, a guide rod-86, a bearing plate-841, a speed reducing motor-842, a first bevel gear-843, a second bevel gear-844, a bidirectional stud-845, a moving frame-846 and a clamping plate-847.
Detailed Description
The present invention will be described in detail with reference to the accompanying fig. 1-5, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Please refer to fig. 1, the utility model provides a solar energy component frame processing special fixture through the improvement here, including table surface 1 and positioner 8, table surface 1 rear side middle part is connected with first cylinder 2, 2 upper ends of first cylinder are rotated with anchor clamps frame 3 and are connected, and 3 middle part lower extremes of anchor clamps frame rotate with fixed block 4 and be connected, 4 lower extremes of fixed block and 1 fixed connection of table surface, the equal fixedly connected with second cylinder 5 in both sides about 1 rear side upper end of table surface, and 5 front sides of second cylinder are connected with clamp plate 6, the left and right sides welded fastening of 1 front side upper end of table surface has stopper 7.
Referring to fig. 2 and fig. 3, the present invention provides a special fixture for processing a frame of a solar module through an improvement, a positioning device 8 is disposed on the right side of a work table 1, the positioning device 8 includes a protective shell 81, a motor 82, a roller 83, a clamping assembly 84, a connecting member 85 and a guide rod 86, the left side of the protective shell 81 is fixedly connected to the work table 1, the motor 82 is disposed on the right side of the protective shell 81, the protective shell 81 ensures the firmness of the integral installation of the positioning device 8, the left side of the motor 82 is connected to the roller 83, the right side of the roller 83 is slidably connected to the clamping assembly 84, the clamping assembly 84 reinforces the clamping effect of the frame, the lower end of the clamping assembly 84 is fixedly connected to the connecting member 85, the connecting member 85 is slidably connected to the outer side of the guide rod 86, the guide rod 86 is disposed inside the protective shell 81, the protecting crust 81 sets up with table surface 1 right side front and back symmetry, and the inside cylinder 83 and the guide arm 86 of being provided with respectively of both sides protecting crust 81, make the protecting crust 81 realize the stable protection of cylinder 83 and guide arm 86 respectively, the circulation recess has been seted up to cylinder 83 surface, and cylinder 83 sets up recess inner wall and is smooth form, make cylinder 83 realize smooth transmission activity, connecting piece 85 is cylindricly with guide arm 86 looks sliding connection department, and the smooth nothing barb of guide arm 86 surface, make guide arm 86 realize smooth direction activity.
Referring to fig. 4 and 5, the present invention provides a special fixture for processing a solar module frame through improvement, the clamping assembly 84 includes a receiving plate 841, a decelerating motor 842, a first bevel gear 843, a second bevel gear 844, a bidirectional stud 845, a moving frame 846 and a clamping plate 847, both upper and lower ends of the receiving plate 841 are slidably connected with the protective shell 81, the decelerating motor 842 is disposed on the right side of the receiving plate 841, so that the receiving plate 841 realizes stable installation of internal parts, the left side of the decelerating motor 842 is connected with the first bevel gear 843, the left side of the first bevel gear 843 is connected with the second bevel gear 844 in a meshing manner, so that the first bevel gear 843 and the second bevel gear 844 realize stable meshing transmission activity, the second bevel gear 844 is connected with the middle of the bidirectional stud 845, and the bidirectional stud 845 is rotatably connected with the inside of the receiving plate 841, so that the second bevel gear 844 realizes synchronous driving of the bidirectional stud 845, remove both ends threaded connection about frame 846 and two-way double-screw bolt 845, and remove frame 846 front side fixedly connected with grip plate 847, it is firm to make to remove frame 846 to be connected with grip plate 847, both ends surface sets up the external screw thread and is opposite state about two-way double-screw bolt 845, and both ends external screw thread all with remove frame 846 threaded connection about two-way double-screw bolt 845, it drives the activity to make two-way double-screw bolt 845 realize rotating, remove frame 846 and grip plate 847 along accepting board 841 symmetrical setting from top to bottom, and grip plate 847 is whole to be the form of falling L, make the better assistance of grip plate 847 realize the location centre gripping activity, first bevel gear 843 and second bevel gear 844 adopt the carbon steel material to make, two-way double-screw bolt 845 adopt stainless steel to make.
The utility model provides a special fixture for processing the frame of the solar component through improvement, which operates as follows;
firstly, when the frame of the solar module needs to be clamped, the frame is firstly placed on a working table top 1, then the frame is pressed and held at the lower end of the front side of a clamp frame 3 by driving a first air cylinder 2 and a second air cylinder 5 respectively, the clamp frame 3 with the upper end rotatably connected can be driven to rotate under the driving of the first air cylinder 2, the pushing of a pressing plate 6 connected with the front side can be realized under the driving of the second air cylinder 5, the pressing plate 6 can realize the forward pushing of the frame, when the frame is contacted with limiting blocks 7 at the left side and the right side at the upper end of the front side of the working table top 1 along with the pushing of the pressing plate 6, the pushing and pressing activities can be realized, and the clamping activities of the frame can be further carried out under the mutual matching of the clamp frame 3 and the pressing plate 6;
secondly, in order to realize the accurate placement of the frame and avoid the inaccurate placement of the frame, which may cause the influence on the processing, the positioning device 8 is disposed on the right side of the working table 1, that is, the right side of the frame is disposed opposite to the clamping assembly 84 disposed on the positioning device 8, then the decelerating motor 842 disposed inside the clamping assembly 84 drives the first bevel gear 843 connected to the left side to rotate, the second bevel gear 844 engaged with the left side of the first bevel gear 843 rotates along with the first bevel gear 843, so as to realize the synchronous driving of the bidirectional stud 845 rotatably connected to the inside of the receiving plate 841, the moving frame 846 screwed to the upper and lower ends of the bidirectional stud 845 rotates along with the bidirectional stud 845, the moving frame 846 may move toward the middle of the bidirectional stud 845, and the clamping plate 847 disposed in front of the moving frame 846 may contact with the upper and lower sides of the frame, clamping movement is realized, and through the clamping cooperation of the clamping plate 847, shaking movement in the processing process can be avoided through the improvement of the clamping stability of the frame, so that the advantage of improving the clamping firmness of the frame is achieved;
thirdly, after the clamping of the frame is completed, the motor 82 arranged in the positioning device 8 is driven to drive the roller 83 connected with the left side to rotate, further, the bearing plate 841 which is connected with the outer side of the roller 83 in a sliding way can move leftwards along the protective shell 81 under the rotation of the roller 83, meanwhile, under the sliding fit of the connecting piece 85 at the lower end of the bearing plate 841 and the guide rod 86, stable guiding movement can be realized, the bearing plate 841 is ensured to move leftwards stably, and under the driving of the bearing plate 841 moving leftwards, the frame positioned and clamped by the clamping plate 847 can move leftwards to the processing position of the working table top 1 along with the frame to achieve positioning and placing movement, then, the accurate clamping of the frame can be completed by matching with the original clamping measure of the clamp, thereby ensuring that during subsequent processing, the processing position is accurate, so that the advantages of positioning and placing the frame and ensuring the accuracy of subsequent processing are achieved.
The utility model discloses an improvement provides a solar energy component frame processing special fixture, through having set up positioner 8, promptly under cylinder 83 rotation drive, centre gripping subassembly 84 can be under lower extreme connecting piece 85 and guide arm 86 cooperation, realize stably moving the activity to a left side, and then the frame of centre gripping subassembly 84 centre gripping, just can move to a left side, realize that the frame is accurate to place the activity, thereby it places to have reached the frame location, guarantee the accurate advantage of follow-up processing, and under the cooperation of the centre gripping subassembly 84 that sets up inside positioner 8, can reach the improvement of the whole centre gripping fastness of frame, promptly rotate under two-way double-screw bolt 845, both sides removal frame 846 can drive grip block 847, realize the location centre gripping activity of frame, realize the enhancement of centre gripping fastness row simultaneously, thereby reached the advantage that improves frame centre gripping fastness.
Claims (8)
1. A special clamp for processing a solar assembly frame comprises a working table top (1), wherein a first air cylinder (2) is connected to the middle of the rear side of the working table top (1); the method is characterized in that: still include positioner (8), positioner (8) set up in table surface (1) right side, positioner (8) are including protecting crust (81), motor (82), cylinder (83), centre gripping subassembly (84), connecting piece (85) and guide arm (86), protecting crust (81) left side and table surface (1) fixed connection to protecting crust (81) right side is provided with motor (82), motor (82) left side is connected with cylinder (83) to cylinder (83) right side and centre gripping subassembly (84) sliding connection, centre gripping subassembly (84) lower extreme and connecting piece (85) fixed connection to connecting piece (85) and guide arm (86) outside sliding connection, guide arm (86) set up inside protecting crust (81).
2. The special fixture for processing the solar assembly frame according to claim 1, wherein: the clamping assembly (84) comprises a bearing plate (841), a reducing motor (842), a first bevel gear (843), a second bevel gear (844), a bidirectional stud (845), a moving frame (846) and a clamping plate (847), the upper end and the lower end of the bearing plate (841) are both connected with the protective shell (81) in a sliding way, and the right side of the bearing plate (841) is provided with a reducing motor (842), the left side of the reducing motor (842) is connected with a first bevel gear (843), and the left side of the first bevel gear (843) is in meshed connection with the second bevel gear (844), the second bevel gear (844) is connected with the middle part of the bidirectional stud (845), and two-way double-screw bolt (845) and accept inside rotation of board (841) and be connected, remove frame (846) and two end threaded connection about two-way double-screw bolt (845) to remove frame (846) front side fixedly connected with grip block (847).
3. The special fixture for processing the solar assembly frame according to claim 1, wherein: first cylinder (2) upper end is rotated with anchor clamps frame (3) and is connected to anchor clamps frame (3) middle part lower extreme rotates with fixed block (4) and is connected, fixed block (4) lower extreme and table surface (1) fixed connection, the equal fixedly connected with second cylinder (5) of table surface (1) rear side upper end left and right sides to second cylinder (5) front side is connected with clamp plate (6), table surface (1) front side upper end left and right sides welded fastening has stopper (7).
4. The special fixture for processing the solar assembly frame according to claim 1, wherein: the protective shell (81) and the right side of the working table top (1) are symmetrically arranged front and back, and a roller (83) and a guide rod (86) are respectively arranged inside the protective shell (81) on the two sides.
5. The special fixture for processing the solar assembly frame according to claim 1, wherein: the outer surface of the roller (83) is provided with a circulating groove, and the inner wall of the groove formed in the roller (83) is smooth.
6. The special fixture for processing the solar assembly frame according to claim 1, wherein: the sliding connection part of the connecting piece (85) and the guide rod (86) is cylindrical, and the outer surface of the guide rod (86) is smooth and has no barbs.
7. The special fixture for processing the solar assembly frame according to claim 2, wherein: outer surfaces of the upper end and the lower end of the bidirectional stud (845) are provided with external threads which are in opposite states, and the external threads of the upper end and the lower end of the bidirectional stud (845) are connected with the movable frame (846) through threads.
8. The special fixture for processing the solar assembly frame according to claim 2, wherein: the movable frame (846) and the clamping plate (847) are symmetrically arranged up and down along the bearing plate (841), and the clamping plate (847) is integrally in an inverted L shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121676646.3U CN214979442U (en) | 2021-07-22 | 2021-07-22 | Special clamp for processing frame of solar assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121676646.3U CN214979442U (en) | 2021-07-22 | 2021-07-22 | Special clamp for processing frame of solar assembly |
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| Publication Number | Publication Date |
|---|---|
| CN214979442U true CN214979442U (en) | 2021-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121676646.3U Active CN214979442U (en) | 2021-07-22 | 2021-07-22 | Special clamp for processing frame of solar assembly |
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| CN (1) | CN214979442U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120206128A (en) * | 2025-04-29 | 2025-06-27 | 佛山市宜奥科技实业有限公司 | An armrest frame welding device for sofa production |
-
2021
- 2021-07-22 CN CN202121676646.3U patent/CN214979442U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120206128A (en) * | 2025-04-29 | 2025-06-27 | 佛山市宜奥科技实业有限公司 | An armrest frame welding device for sofa production |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Tao Haoliang Inventor after: Jiang Xiaoshan Inventor after: Jin Xiaofeng Inventor before: Tao Haoliang Inventor before: Jiang Xiaoshan Inventor before: Jin Xiaofeng |
|
| CB03 | Change of inventor or designer information |