CN214893857U - Interchangeable jig for air tightness test - Google Patents
Interchangeable jig for air tightness test Download PDFInfo
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- CN214893857U CN214893857U CN202120204304.5U CN202120204304U CN214893857U CN 214893857 U CN214893857 U CN 214893857U CN 202120204304 U CN202120204304 U CN 202120204304U CN 214893857 U CN214893857 U CN 214893857U
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Abstract
本实用新型公开了一种用于气密性测试的可互换性治具，包括机架部分和工装部分，所述工装部分安装于所述机架部分，其中，所述工装部分包括进气模块，密封模块，压紧模块和切换按钮模块，所述进气模块、密封模块和压紧模块均安装设置于底座上，所述进气模块和所述密封模块相对设置，所述进气模块、所述密封模块和所述压紧模块在步进系统的带动下压紧定位底模内的密封产品，所述定位底模与所述密封产品的轮廓相匹配。本实用新型的治具能够实现密封产品例如抽拉头气密封治具的互换性，通过制作单独的定位底模，便可实现产品的气密性测试，整体通用性强，制作周期短且费用低，能够实现不同密封产品的气密测试要求，大大降低了成本且缩短了工时。
The utility model discloses an interchangeable jig for air tightness testing, comprising a frame part and a tooling part, the tooling part is mounted on the frame part, wherein the tooling part includes an air intake module, sealing module, pressing module and switching button module, the air inlet module, sealing module and pressing module are all installed on the base, the air inlet module and the sealing module are arranged oppositely, the air inlet module , The sealing module and the pressing module are driven by the stepping system to press the sealing product in the positioning bottom mold, and the positioning bottom mold matches the contour of the sealing product. The jig of the utility model can realize the interchangeability of sealing products such as the air-sealing jig of the pulling head, and the air-tightness test of the product can be realized by making a separate positioning bottom mold, the overall versatility is strong, the production cycle is short and the The cost is low, the air tightness test requirements of different sealing products can be met, and the cost and man-hours are greatly reduced.
Description
Technical Field
The utility model relates to an interchangeability tool for gas tightness test.
Background
The existing market detects the sealing function of the puller of the kitchen and toilet faucet, and adopts an independently manufactured air-tight sealing jig to detect the sealing function of a product; the above operation will generate a lot of cost for manufacturing the jig, and the manufacturing period is long.
Disclosure of Invention
In order to solve the technical problem, an object of the utility model is to provide an interchangeability tool for gas tightness test.
The utility model discloses a following technical scheme realizes: the utility model provides an interchangeability tool for gas tightness test, includes frame part and frock part, the frock part install in the frame part, wherein, the frock part is including admitting air the module, and sealing module compresses tightly module and switching button module, admit air module, sealing module and compress tightly the module and all install and set up on the base, admit air the module with sealing module sets up relatively, admit air the module sealing module with compress tightly the sealed product in the die block of location under step-by-step system's drive, the location die block with the profile phase-match of sealed product.
Preferably, the air intake module includes a first cylinder, a first connecting body and a first sliding module, the first cylinder is connected to the first connecting body, the first sliding module includes a first connecting plate and a first sliding rail, a first sliding block is disposed at the bottom of the first connecting plate, and the first sliding block and the first sliding rail slide in a mutually matched manner.
Preferably, the air inlet module is mounted on the base through a first mounting plate, and the first mounting plate is further connected with a first reinforcing rib.
Preferably, the sealing module comprises a second cylinder, a second connecting body and a second sliding module, the second cylinder is connected with the second connecting body, the second sliding module comprises a second connecting plate and a second sliding rail, a second sliding block is arranged at the bottom of the second connecting plate, and the second sliding block and the second sliding rail are matched with each other to slide.
Preferably, the second connecting body is detachably connected with a sealing plug.
Preferably, the sealing module is mounted on the base through a second mounting plate, and the second mounting plate is further connected with a second reinforcing rib.
Preferably, the pressing module comprises a pressing component and a pressing module mounting part, the pressing module mounting part is arranged on the base, and the pressing component is distributed on the pressing module mounting part; wherein, the compress tightly the subassembly and include the third cylinder, the body is connected to the third, goes up mould mounting panel and third slip module, third slip module is including third connecting plate and third slide rail, the bottom of third connecting plate is provided with the third slider, the third slider with the third slide rail is mutually supported and is slided, the third connecting plate with the lateral part interconnect of last mould mounting panel.
Preferably, the pressing module mounting portion includes a supporting plate and a pressing module mounting plate, the supporting plate is provided with a position-avoiding portion, the switching button module is mounted in the position-avoiding portion, and the pressing component is mounted on the pressing module mounting plate.
Preferably, one side of the upper die mounting plate close to the base is also provided with a positioning block.
Preferably, the base is further provided with an air exhaust part, the air exhaust part comprises a bottom plate and a straight through mounted on the bottom plate, and the straight through is mounted by penetrating through the bottom plate through a fastening piece.
Preferably, the rack part is provided with a tool part placing area, an air tightness testing instrument placing area, a sample placing area and an air storage tank placing area in a partition manner, the tool part is arranged in the tool part placing area, and the air storage tank placing area is used for being connected with a pneumatic element used for providing the operation of the whole rack; the frame part is also provided with a grating.
The utility model discloses a tool can realize sealed product for example take out the interchangeability of pull head gas seal tool, through making solitary location die block, alright realize the gas tightness test of product, and the wholeness is strong, and preparation cycle is short and the expense is low, can realize the airtight test requirement of different sealed products, greatly reduced the cost and shortened man-hour.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a perspective view of a frame part of the present invention.
Fig. 2 is a perspective view of the tool part of the present invention.
Fig. 3 is a side view of the intake module of the present invention.
Fig. 4 is a top view of the intake module of the present invention.
Fig. 5 is a side view of the sealing module of the present invention.
Fig. 6 is a top view of the sealing module of the present invention.
Fig. 7 is a front view of the compression module of the present invention.
Fig. 8 is a side view of the compression module of the present invention.
Fig. 9 is a front view of the air outlet portion of the present invention.
Figure 10 is a side view of the exhaust section of the present invention.
Fig. 11 is an operation schematic diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to the attached figure 1 of the specification, the interchangeable jig for the air tightness test comprises a rack part A and a tool part B, wherein the rack part A comprises a tool part placing area A1, an air tightness test instrument placing area A2, a sample placing area A3 and an air storage tank placing area A4, and the tool part placing area A1 is used for placing the tool part B and is connected with the whole rack part through a corresponding aviation connector and an air pipe connector; the air tightness test instrument placement area A2 is used for providing air tightness test air pressure for a product and feeding back air tightness pressure drop; the sample placing area A3 is used for placing samples of the test products; the air storage tank placement area A4 is used for connecting pneumatic elements such as an air source, a solenoid valve and the like used for providing the operation of the whole rack. Furthermore, the rack part A is also provided with a human-computer interface A5, so that an operator can select programs or monitor test data intelligently and conveniently through the human-computer interface A5; meanwhile, in order to ensure the safety of operators, a grating A6 can be arranged on the rack part A, and the grating A6 is arranged on two sides of the rack part close to the tool part placing area A1, so that the safety of the operators is protected to the maximum extent, and the safety is improved; in addition, the frame part is also provided with a circuit board placing area A which is used for placing electronic elements of the whole machine table, such as a PLC (programmable logic controller), a relay and the like, so that the checking and wiring of electric personnel are facilitated.
Referring to the attached drawing 2, the tooling part B comprises an air inlet module 1, a sealing module 2, a pressing module 3 and a switching button module 4, wherein the air inlet module 1, the sealing module 2 and the pressing module 3 are all arranged on a base 5, the air inlet module 1 and the sealing module 2 are arranged oppositely, and the air inlet module 1, the sealing module 2 and the pressing module 3 are driven by a stepping system to press a sealed product and then perform air tightness test.
Specifically, referring to fig. 3 and fig. 4, the intake module 1 includes a first cylinder 11, a first connecting body 12 and a first sliding module 13, the first cylinder 11 is connected to the first connecting body 12, the first connecting body 12 can be driven by the first cylinder 11 to move, the first cylinder 11 is mounted and fixed on the base 5 through a first mounting plate 14, and preferably, the first mounting plate 14 can also be connected to a first reinforcing rib 15, so that the mounting stability of the cylinder is further enhanced, and the smooth performance of the air tightness test is ensured; in addition, the first sliding module 13 includes a first connecting plate 131 and a first sliding rail 132, a first sliding block a1 is disposed at the bottom of the first connecting plate 131, the first sliding block a1 and the first sliding rail 132 slide in a matching manner, the first connecting plate 131 and the first connecting body 12 are connected to each other, when the first cylinder 11 drives the first connecting body 12 to move, the first connecting plate 131 connected to the first connecting body can drive the first sliding block a1 to slide along the first sliding rail 132 until the air intake module 1 is pressed against the sealing product in the positioning bottom mold, wherein the positioning bottom mold is adapted to and matched with the profile of the sealing product.
Similarly, referring to fig. 5 and fig. 6, the sealing module 2 includes a second cylinder 21, a second connecting body 22 and a second sliding module 23, the second cylinder 21 is connected to the second connecting body 22, the second connecting body 22 can be driven by the second cylinder 21 to move, the second cylinder 21 is mounted and fixed on the base 5 through a second mounting plate 24, and preferably, the second mounting plate 24 can also be connected to a second reinforcing rib 25, so that the mounting stability of the cylinder is further enhanced, and the smooth performance of the air-tightness test is ensured; in addition, the second sliding module 23 includes a second connecting plate 231 and a second sliding rail 232, a second sliding block a2 is disposed at the bottom of the second connecting plate 231, the second sliding block a2 and the second sliding rail 232 slide in a matching manner, the second connecting plate 231 is connected to the second connecting body 22, and when the second cylinder 21 drives the second connecting body 22 to move, the second connecting plate 231 connected to the second connecting body can drive the second sliding block a2 to slide along the second sliding rail 232 until the sealing module 2 is pressed against the sealing product. In a specific embodiment, above-mentioned second connector 22 detachable is connected with sealed end cap, this sealed end cap is used for sealed for example take out the pull head panel, it can carry out corresponding design according to the product appearance of difference, like this, the promotion through the cylinder drives sealed end cap and removes, with the cooperation of location die block, thereby when developing new products, only need the preparation location die block can be suitable for different products, the reuse is high, the commonality is strong, the preparation cycle is short and the expense is low, can realize different sealed products for example take out the airtight test requirement of pull head, greatly reduced the cost and shortened man-hour.
Referring to fig. 7 and 8, the compression module 3 includes a compression assembly c1 and a compression module mounting portion c2, the compression module mounting portion c2 includes a supporting plate 3a and a compression module mounting plate 3b, the compression module mounting portion c2 is mounted on the base 5, and the compression assemblies c1 are uniformly distributed on the compression module mounting portion c 2; the supporting plate 3a is provided with a yielding part b, the switching button module 4 is arranged in the yielding part b, the switching button module 4 comprises an air cylinder, and the preferable air cylinder adopts a pen-shaped air cylinder which realizes a multi-channel gas testing function by pressing a sealing product such as a pull head button; preferably, the supporting plate 3a is further provided with a third reinforcing rib p, so as to further enhance the overall stability of the pressing module. Specifically, the pressing assembly 3a includes a third cylinder 31, a third connecting body 32, an upper mold mounting plate 33 and a third sliding module 34, wherein one end of the third connecting body 32 is connected to the third cylinder 31, and the other end is connected to the upper mold mounting plate 33; in addition, the third sliding module 34 includes a third connecting plate 341 and a third sliding rail 342, a third sliding block is disposed at the bottom of the third connecting plate 341, the third sliding block and the third sliding rail 342 slide in a matching manner, the third connecting plate 341 is connected to the side of the upper die mounting plate 33, when the third cylinder 31 drives the third connecting body 32 and the upper die mounting plate 33 to move, the third connecting plate 341 connected to the upper die mounting plate can drive the third sliding block to slide along the third sliding rail 342 until the upper die mounting plate and the positioning bottom die cooperate to compress the sealed product, so as to prevent the occurrence of a bad gas test phenomenon caused by the movement of the sealed product; preferably, a positioning block 33a is further disposed on one side of the upper mold mounting plate 33 close to the base.
Further, referring to fig. 9 and 10, the base 5 of the interchangeable jig is further provided with an air exhaust part 6, the air exhaust part 6 comprises a bottom plate 61 and a plurality of through holes 62 arranged on the bottom plate 61, the through holes 62 are arranged by penetrating the bottom plate 61 through a plurality of fasteners 63, and air pipes are connected to both ends of the through holes 62.
The specific operation process of the interchangeable jig for testing airtightness according to the present invention will be described with reference to fig. 11. When an operator starts the equipment, a first cylinder 11 of the air inlet module is started, a first connecting body 12 slides along a first sliding module 13 under the driving of the cylinder and compresses a product, a stepping system drives a switching part and a sealing plug to slide and compress the sealed product, then, an air tightness testing instrument starts an air inlet test, if a red light signal is displayed for alarming, an emergency stop is cleared, and all actions are reset; if the green light signal is displayed for alarming at the moment, the air tightness testing instrument is started, air inlet is closed, then the stepping system drives the switching part and the sealing plug to retreat for a plurality of distances, the servo system drives the switching part and the sealing plug to switch the product function, and then the stepping system drives the switching part and the sealing plug to press the sealing product to perform air tightness testing again until the air tightness testing of the sealing product to be tested is finished.
While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive or to exclude other embodiments and may be used in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (10)
1. The utility model provides an interchangeability tool for gas tightness test, its characterized in that, includes frame part and frock part, the frock part install in the frame part, wherein, the frock part is including admitting air the module, and sealed module compresses tightly module and switching button module, admit air module, sealed module and compress tightly the module and all install and set up on the base, admit air the module with sealed module sets up relatively, admit air the module sealed module with compress tightly the sealed product in the die of location under step-by-step system's drive, the location die block with the profile phase-match of sealed product.
2. The interchangeable jig for testing air tightness according to claim 1, wherein the air intake module includes a first cylinder, a first connecting body and a first sliding module, the first cylinder is connected to the first connecting body, the first sliding module includes a first connecting plate and a first sliding rail, a first sliding block is disposed at a bottom of the first connecting plate, and the first sliding block and the first sliding rail slide in a mutually matching manner.
3. The interchangeable jig for air-tightness testing according to claim 2, wherein the air intake module is mounted to the base by a first mounting plate, and the first mounting plate is further connected to a first reinforcing rib.
4. The interchangeable jig for the airtightness test according to claim 1, wherein the sealing module includes a second cylinder, a second connecting body, and a second sliding module, the second cylinder is connected to the second connecting body, the second sliding module includes a second connecting plate and a second sliding rail, a second slider is disposed at a bottom of the second connecting plate, and the second slider and the second sliding rail slide in a mutually matched manner.
5. The interchangeable jig for air-tightness tests according to claim 4, wherein the second connecting body is detachably connected with a sealing plug.
6. The interchangeable jig for air-tightness testing according to claim 1, wherein the compression module includes a compression assembly and a compression module mounting portion, the compression module mounting portion is mounted on the base, and the compression assembly is disposed on the compression module mounting portion; wherein, the compress tightly the subassembly and include the third cylinder, the body is connected to the third, goes up mould mounting panel and third slip module, third slip module is including third connecting plate and third slide rail, the bottom of third connecting plate is provided with the third slider, the third slider with the third slide rail is mutually supported and is slided, the third connecting plate with the lateral part interconnect of last mould mounting panel.
7. The interchangeable jig for air-tightness testing of claim 6, wherein the pressing module mounting portion comprises a supporting plate and a pressing module mounting plate, the supporting plate is provided with a relief portion, the switching button module is mounted in the relief portion, and the pressing assembly is mounted on the pressing module mounting plate.
8. The interchangeable jig for air-tightness testing as claimed in claim 6, wherein a positioning block is further disposed on a side of the upper die mounting plate close to the base.
9. The interchangeable jig for airtightness testing according to claim 1, wherein the base further has an air exhaust portion mounted thereon, the air exhaust portion including a bottom plate and a through hole mounted on the bottom plate, the through hole being mounted through the bottom plate by means of a fastening member.
10. The interchangeable jig for air-tightness testing according to claim 1, wherein the rack part is provided with a tool part placing area, an air-tightness testing instrument placing area, a sample placing area and an air storage tank placing area in a partition manner, the tool part is installed in the tool part placing area, and the air storage tank placing area is used for connecting pneumatic elements used for providing the operation of the whole rack; the frame part is also provided with a grating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120204304.5U CN214893857U (en) | 2021-01-25 | 2021-01-25 | Interchangeable jig for air tightness test |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120204304.5U CN214893857U (en) | 2021-01-25 | 2021-01-25 | Interchangeable jig for air tightness test |
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| Publication Number | Publication Date |
|---|---|
| CN214893857U true CN214893857U (en) | 2021-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120204304.5U Expired - Fee Related CN214893857U (en) | 2021-01-25 | 2021-01-25 | Interchangeable jig for air tightness test |
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| CN (1) | CN214893857U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112816137A (en) * | 2021-01-25 | 2021-05-18 | 厦门建霖健康家居股份有限公司 | Interchangeable jig for air tightness test |
-
2021
- 2021-01-25 CN CN202120204304.5U patent/CN214893857U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112816137A (en) * | 2021-01-25 | 2021-05-18 | 厦门建霖健康家居股份有限公司 | Interchangeable jig for air tightness test |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211126 |