CN214785718U - Full-automatic mixing and guniting robot for building - Google Patents

Full-automatic mixing and guniting robot for building Download PDF

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Publication number
CN214785718U
CN214785718U CN202023265820.3U CN202023265820U CN214785718U CN 214785718 U CN214785718 U CN 214785718U CN 202023265820 U CN202023265820 U CN 202023265820U CN 214785718 U CN214785718 U CN 214785718U
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China
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vertical stirring
stirring
barrel
vertical
powder bin
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CN202023265820.3U
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张勇
常兴鲁
于春蕾
殷帅
张彬
王雪山
张乔乔
甘同安
刘传富
梁昌峰
张元正
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Mars Shengshi Machinery Manufacturing Co ltd
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Mars Shengshi Machinery Manufacturing Co ltd
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Abstract

The invention relates to a full-automatic material mixing and guniting robot for a building, and belongs to building machinery. The technical scheme adopted by the invention is as follows: the vertical stirring device comprises a frame, and a powder bin, a vertical stirring barrel, a transverse stirring cavity, a discharging overflowing component and a water pump which are arranged in the frame, wherein an inclined feeding machine is arranged between the powder bin and a top opening of the vertical stirring barrel; the horizontal stirring cavity is internally provided with a spiral stirrer, the vertical stirring cylinder is communicated with the horizontal stirring cavity, and the horizontal stirring cavity is communicated with the discharge flow passage component. The invention combines the mixing and spraying devices together, can be used for spraying cement paste, heat-insulating mortar, waterproof materials, fireproof materials, heat-insulating materials, sound-absorbing materials, water-soluble materials such as putty, coating, white latex, real stone paint, cement paste and the like, and peptized materials, and achieves the purpose of one machine with multiple purposes.

Description

Full-automatic mixing and guniting robot for building
Technical Field
The invention relates to a full-automatic material mixing and guniting robot for a building, and belongs to building machinery.
Background
With the development of construction in China, the bricklayers are in short supply for a few years, and many young people are also not willing to engage in the industry, so that the personnel shortage and the labor cost increase are caused, and a split type mixed cement mortar spraying machine appears. But the split type equipment is difficult to debug and move, the slurry outlet quality cannot be guaranteed, the slurry outlet type is single, and the equipment operation cost is high.
Disclosure of Invention
The invention provides a full-automatic material mixing and guniting robot for a building, which solves the problem of structural combination of spraying and integration of a slurry mixer of a guniting machine.
In order to achieve the purpose, the invention adopts the technical scheme that:
the full-automatic material mixing and guniting robot for the building is characterized by comprising a rack, a powder bin, a vertical stirring barrel, a transverse stirring cavity, a discharging overflowing component and a water pump, wherein the powder bin, the vertical stirring barrel, the transverse stirring cavity, the discharging overflowing component and the water pump are arranged in the rack;
the spiral stirring is arranged in the transverse stirring cavity, the vertical stirring barrel is communicated with the transverse stirring cavity, the transverse stirring cavity is communicated with the discharging overflowing part, the discharging overflowing part internal rotation mechanism and the transverse stirring cavity are in a coaxial structure, a rotating shaft of the spiral stirring in the transverse stirring cavity penetrates through the cavity wall to be connected with an output shaft of the main speed reducing motor, the transverse stirring cavity and the discharging overflowing part are horizontally arranged, the discharging overflowing part is provided with a connecting flange, and the connecting flange is connected with a connecting spray pipe.
As preferred, the powder storehouse sets up the upper portion rear position in the frame, and powder position funnel shaped structure, one side of powder storehouse is close to vertical stirring barrel and is provided with the silo of indent, set up the slope material loading machine in the silo, the slope material loading machine is shaftless spiral material loading machine, and the upper end of shaftless spiral material loading machine surpasss the powder storehouse upper edge and is in vertical stirring barrel edge top, and the lower part of shaftless spiral material loading machine runs through the powder storehouse and is provided with material loading driving motor, and the upper shed of powder storehouse is provided with the feeding screen cloth.
Preferably, the powder bin is arranged at the rear position of the upper part of the frame, the vertical stirring barrel is arranged in front of the upper part of the frame, the middle lower part of the vertical stirring barrel is a cylindrical barrel, the upper part of the vertical stirring barrel is a circular flaring, the circular flaring is provided with an upper cover, the vertical stirring of the vertical stirring barrel is positioned at the position of the circular barrel, and the upper part of the vertical stirring penetrates through the upper cover through the coupler to be connected with the vertical stirring motor in a driving mode.
Preferably, the vertical stirring motor is fixed on the motor frame plate, an articulated shaft and a bolt are arranged between the motor frame plate and the fixing frame, and the motor frame plate can drive the motor to rotate around the articulated shaft after the fixing bolt is disassembled so as to carry out installation and disassembly of the vertical spiral.
Preferably, a self-lubricating sealing shaft is arranged at the position of a spiral stirring driving shaft penetrating through the transverse stirring cavity, a connecting flange at the position of a discharge port of the discharging overflowing component is an anti-withdrawing slurry flange body, a material accumulation preventing runner transition plate is arranged between the anti-withdrawing slurry flange body and the discharging overflowing component, and spiral stirring in the transverse stirring cavity is of a helical blade or a spirally arranged fin structure.
Preferably, a front supporting wheel group is arranged below the front part of the rack, steering driving wheels are arranged below the rear part of the rack, a control system is arranged on the side surface of the rack, a water pump is further arranged at the front part of the rack for pumping external water, a water outlet pipe of the water pump is connected to a water inlet pipe connected with the vertical stirring barrel, and a water inlet flow regulating meter is arranged on the water inlet pipe.
The invention has the advantages that;
the mixing and spraying equipment are combined together, so that the work without human intervention in the work is realized, and the mortar can be used for spraying cement paste, heat-insulating mortar, waterproof materials, fireproof materials, heat-insulating materials, sound-absorbing materials, water-soluble materials such as putty, coating, white latex, real stone paint, cement paste and the like, and peptized materials, so that the purpose of one machine with multiple purposes is achieved.
The feeding accuracy of the feeding device arranged on the shaftless spiral is high, the concentration of the generated slurry is convenient to adjust, and the quality of the sprayed slurry is high;
the movable structure is convenient for moving work on a work site and is suitable for work on various guniting sites.
Drawings
Figure 1 is a perspective view of the present invention,
figure 2 is a front view of the present invention,
figure 3 is a partial cutaway view of the present invention,
figure 4 is a front side view of the present invention,
fig. 5 is a top view of the basic invention.
Reference numerals: 1. the device comprises a frame, 2, a powder bin, 3, a vertical stirring barrel, 4, a transverse stirring cavity, 5, a discharging flow passage component, 6, a water pump, 7, an inclined feeding machine, 8, a water spray nozzle, 9, vertical stirring, 10, spiral stirring, 11, a slurry-withdrawing-preventing flange body, 12, a feeding screen, 13, a feeding driving motor, 14, a circular flaring, 15, an upper cover, 16, a coupling, 17, a motor frame plate, 18, a hinge shaft, 19, a material-accumulation-preventing flow passage transition plate, 20, a front support wheel group, 21, a steering driving wheel, 22, a vertical stirring motor, 23 a main speed reducing motor, 24 an electric control system, 25, an air compressor, 26, an air storage tank, 27, a clean water filtering device and 28 water flow meter.
Detailed Description
The following further illustrates the specific structure of the present invention:
the invention discloses a full-automatic material mixing and guniting robot for buildings, which comprises a rack 1, and a powder bin 2, a vertical stirring barrel 3, a transverse stirring cavity 4, a discharging overflowing part 5 and a water pump 6 which are arranged in the rack, wherein an inclined feeding machine 7 is arranged between the powder bin 2 and a top opening of the vertical stirring barrel 3, a vertical stirring machine 9 is arranged in the vertical stirring barrel 3, a plurality of water spray nozzles 8 are arranged on the barrel wall of the vertical stirring barrel 3, and a water inlet pipe is arranged at the water spray nozzles 8 of the vertical stirring barrel 3 at the outer side position. The vertical stirring cylinder 3 is provided with a water outlet at the highest position of the water level, and the redundant water is discharged out of the vertical stirring cylinder 3.
Spiral stirring 10 is arranged in a transverse stirring cavity 4, a vertical stirring barrel 3 is communicated with the transverse stirring cavity 4, the transverse stirring cavity 4 is communicated with a discharging flow passage component 5, a discharging flow passage component 5 internal rotation mechanism and the spiral stirring 10 in the transverse stirring cavity 4 are of a coaxial structure, a rotating shaft of the spiral stirring 10 in the transverse stirring cavity 4 penetrates through the cavity wall to be connected with an output shaft of a main speed reducing motor 23, the transverse stirring cavity 4 and the discharging flow passage component 5 are horizontally arranged, the discharging flow passage component 5 is provided with a connection anti-withdrawal pulp flange body, and the anti-withdrawal pulp flange body connection spray pipe. The discharge flow-through part is an assembly that has emerged in the market to provide flow pressure for the slurry.
The discharge flow passage component 5 applies pressure to the sprayed slurry to realize the purpose of slurry spraying. The device consists of a high-quantitative screw rotor, a wear-resistant rubber sleeve and an external flow adjusting clamp, and can finely adjust the discharge amount according to raw materials.
Powder storehouse 2 sets up the upper portion rear position in frame 1, and 2 bit funnel shaped structures in powder storehouse, and one side of powder storehouse 2 is close to vertical stirring barrel 3 and is provided with the silo of indent, set up slope material loading machine 7 in the silo of loading, slope material loading machine 7 is shaftless spiral material loading machine, and when material pile was too much in vertical stirring barrel 3, can have partial raw materials to realize the raw materials backward flow from middle landing during shaftless spiral material loading machine material loading, avoids the interior dry material of vertical stirring barrel 3 too much to lead to the equipment to shut down.
The upper end of shaftless spiral material loading machine surpasss the powder storehouse 2 top edge and is in 3 marginal tops of vertical stirring barrel, and the lower part of shaftless spiral material loading machine runs through powder storehouse 2 and is provided with material loading driving motor 13, and the upper shed of powder storehouse 2 is provided with feeding screen 12.
The powder bin 2 is arranged at the rear position of the upper portion of the frame 1, the vertical stirring barrel 3 is arranged in front of the upper portion of the frame 1, the middle lower portion of the vertical stirring barrel 3 is a cylindrical barrel, the upper portion of the vertical stirring barrel 3 is a circular flaring 14, the circular flaring 14 is provided with an upper cover 15, the vertical stirring 9 of the vertical stirring barrel 3 is located at the position of the circular barrel, and the upper portion of the vertical stirring 9 penetrates through the upper cover 15 through a coupler 16 to be connected with a vertical stirring motor in a driving mode.
The vertical stirring motor is fixed on the motor frame plate 17, an articulated shaft and a bolt are arranged between the motor frame plate 17 and the fixing frame, and the motor frame plate 17 can drive the motor to rotate around the articulated shaft after the fixing bolt is disassembled so as to carry out installation and disassembly of the vertical spiral.
A driving shaft of the spiral stirring device 10 penetrates through the position of the transverse stirring cavity 4 to be provided with a self-lubricating sealing type shaft, a connecting flange at the position of a discharge hole of the discharge overflowing part 5 is an anti-withdrawing slurry flange body 11, a material accumulation preventing flow passage transition plate 13 is arranged between the anti-withdrawing slurry flange body 11 and the discharge overflowing part 5, and the spiral stirring device 10 in the transverse stirring cavity 4 is of a spiral blade or a spirally arranged fin structure.
The front supporting wheel group is arranged below the front portion of the rack 1, the steering driving wheel is arranged below the rear portion of the rack 1, the control system is arranged on the side face of the rack 1, the water pump is arranged on the front portion of the rack 1 to pump external water, a water outlet pipe of the water pump is connected to a water inlet pipe connected with the vertical stirring barrel 3, and a water inlet flow adjusting meter is arranged on the water inlet pipe. The front part of the rack is also provided with an air compressor and an air storage tank, the air compressor provides compressed air, the air storage tank temporarily stores the compressed air and improves the pressure of uniform output, and the compressed air and the slurry are mixed at the spray head so as to uniformly spray the slurry.
The working process of the device is that the powdery dry material is poured into the powder bin firstly, the powder penetrates through the feeding screen to enter the powder bin, the electric control system controls the feeding driving motor to run, the inclined feeding machine is driven to uniformly convey the raw material into the vertical stirring cylinder, and the inclined feeding machine is of a shaftless structure and can effectively control the content of the conveyed powder.
And starting the water adding control system to fill the clear water in the vertical stirring cylinder to the water outlet position. And (3) opening stirring in the electrical control system, driving a coupler to rotate by a vertical stirring motor, wherein the coupler is a quick-release coupler.
In the wet material after the mixing and stirring evenly fell to horizontal stirring cavity, main gear motor drove the screw rotor that drives self-lubricating canned type axle sleeve, spiral stirring and ejection of compact and flow through in the part and rotate, and horizontal stirring cavity stirs wet material once more, and the ejection of compact flows through in the part screw rotor and rotates and will prestore clear water and get rid of inside the organism. And after the wet material uniformly enters the discharging flow passage component, forming slurry, discharging the slurry to the outside of the machine body through the anti-accumulation material flow passage transition plate and the anti-withdrawal slurry flange body, conveying the slurry to a use position through a conveying pipeline, and spraying the slurry to the surface of a wall body.
The electric control system in the device monitors the supply of clean water and the pneumatic connection of the air compressor, and when any one of the supply of the clean water and the air compressor has a problem, the device can give an alarm and stop after a period of time. Wherein the fresh water supply can be activated separately to flush the contents of the device after use.
In the field operation of the device, dry materials are stored into the powder bin in advance, the pneumatic button device is opened to automatically work immediately, and workers only need to observe the material condition in the powder bin and supplement materials to prevent the device from idling; the flow of the discharged water is finely adjusted according to the slurry discharging condition.

Claims (6)

1. The full-automatic material mixing and guniting robot for the building is characterized by comprising a rack (1), a powder bin (2), a vertical stirring barrel (3), a transverse stirring cavity (4), a discharging overflowing part (5) and a water pump (6), wherein the powder bin (2), the vertical stirring barrel (3), the inclined feeding machine (7) and the water pump (6) are arranged in the rack, an inclined feeding machine (7) is arranged between the powder bin (2) and the top opening of the vertical stirring barrel (3), a vertical stirring machine (9) is arranged in the vertical stirring barrel (3), a plurality of water spraying openings (8) are formed in the barrel wall of the vertical stirring barrel (3), and a water inlet pipe is arranged at the position, on the outer side surface, of the water spraying opening (8) of the vertical stirring barrel (3);
spiral stirring (10) is arranged in a transverse stirring cavity (4), a vertical stirring barrel body (3) is communicated with the transverse stirring cavity (4), the transverse stirring cavity (4) is communicated with a discharging overflowing part (5), the discharging overflowing part (5) is internally provided with an internal rotating mechanism and the spiral stirring (10) in the transverse stirring cavity (4) is of a coaxial structure, a rotating shaft of the spiral stirring (10) in the transverse stirring cavity (4) penetrates through a cavity wall to be connected with an output shaft of a main speed reducing motor, the transverse stirring cavity (4) and the discharging overflowing part (5) are horizontally arranged, the discharging overflowing part (5) is provided with a connecting flange, and the connecting flange is connected with a connecting spray pipe.
2. The full-automatic mixing and guniting robot for buildings according to claim 1, wherein the powder bin (2) is arranged at the rear of the upper portion of the frame (1), the powder bin (2) is of a funnel-shaped structure, one side of the powder bin (2) is provided with an inward-concave feeding groove close to the vertical stirring cylinder (3), an inclined feeding machine (7) is arranged in the feeding groove, the inclined feeding machine (7) is a shaftless spiral feeding machine, the upper end of the shaftless spiral feeding machine exceeds the upper edge of the powder bin (2) and is located above the edge of the vertical stirring cylinder (3), a feeding driving motor (13) is arranged on the lower portion of the shaftless spiral feeding machine in a penetrating mode through the powder bin (2), and a feeding screen (12) is arranged on an upper opening of the powder bin (2).
3. The full-automatic material mixing and spraying robot for the building as claimed in claim 1, wherein the powder bin (2) is arranged at the rear of the upper part of the frame (1), the vertical stirring barrel (3) is arranged in front of the upper part of the frame (1), the middle lower part of the vertical stirring barrel (3) is a cylindrical barrel, the upper part of the vertical stirring barrel is a circular flaring (14), the circular flaring (14) is provided with an upper cover (15), the vertical stirring (9) of the vertical stirring barrel (3) is arranged at the position of the circular barrel, and the upper part of the vertical stirring (9) penetrates through the upper cover (15) through a coupler (16) to be connected with a vertical stirring motor in a driving manner.
4. The full-automatic material mixing and spraying robot for buildings according to claim 3, characterized in that the vertical stirring motor is fixed on the motor frame plate (17), a hinge shaft and a bolt are arranged between the motor frame plate (17) and the fixing frame, and the motor frame plate (17) can drive the motor to rotate around the hinge shaft after the fixing bolt is removed, so as to perform installation and removal of the vertical screw.
5. The full-automatic material mixing and spraying robot for the building as claimed in claim 1, wherein a self-lubricating sealing shaft is arranged at the position where a driving shaft of the spiral stirrer (10) penetrates through the transverse stirring cavity (4), a connecting flange at the position of a discharge port of the discharge overflowing part (5) is a slurry exit preventing flange body (11), a material accumulation preventing flow passage transition plate is arranged between the slurry exit preventing flange body (11) and the discharge overflowing part (5), and the spiral stirrer (10) in the transverse stirring cavity (4) is of a spiral blade structure or a spirally arranged fin structure.
6. The full-automatic material mixing and spraying robot for the building as claimed in claim 1, wherein a front supporting wheel set is arranged below the front part of the frame (1), a steering driving wheel is arranged below the rear part of the frame (1), a control system is arranged on the side surface of the frame (1), a water pump is further arranged at the front part of the frame (1) for pumping external water, a water outlet pipe of the water pump is connected to a water inlet pipe connected with the vertical stirring cylinder (3), and a water inlet flow regulating meter is arranged on the water inlet pipe.
CN202023265820.3U 2020-12-30 2020-12-30 Full-automatic mixing and guniting robot for building Active CN214785718U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023265820.3U CN214785718U (en) 2020-12-30 2020-12-30 Full-automatic mixing and guniting robot for building

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202023265820.3U CN214785718U (en) 2020-12-30 2020-12-30 Full-automatic mixing and guniting robot for building

Publications (1)

Publication Number Publication Date
CN214785718U true CN214785718U (en) 2021-11-19

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Application Number Title Priority Date Filing Date
CN202023265820.3U Active CN214785718U (en) 2020-12-30 2020-12-30 Full-automatic mixing and guniting robot for building

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CN (1) CN214785718U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112727025A (en) * 2020-12-30 2021-04-30 火星盛世机械制造股份有限公司 Full-automatic mixing and guniting robot for building
GB2610695A (en) * 2021-07-16 2023-03-15 Saint Gobain Weber France Unit for Manufacturing and Preparation on the Worksite of a Mortar for Spraying

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112727025A (en) * 2020-12-30 2021-04-30 火星盛世机械制造股份有限公司 Full-automatic mixing and guniting robot for building
GB2610695A (en) * 2021-07-16 2023-03-15 Saint Gobain Weber France Unit for Manufacturing and Preparation on the Worksite of a Mortar for Spraying

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