CN214747491U - Intercooler cleaning device for low-concentration gas engine - Google Patents
Intercooler cleaning device for low-concentration gas engine Download PDFInfo
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- CN214747491U CN214747491U CN202120704989.XU CN202120704989U CN214747491U CN 214747491 U CN214747491 U CN 214747491U CN 202120704989 U CN202120704989 U CN 202120704989U CN 214747491 U CN214747491 U CN 214747491U
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- intercooler
- water injection
- injection pipeline
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- cleaning device
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Abstract
The utility model provides an intercooler belt cleaning device for low concentration gas engine belongs to belt cleaning device technical field, this intercooler belt cleaning device for low concentration gas engine includes the base, the upper end fixedly connected with intercooler and water tank of base, the front end of intercooler is connected with first drainage pipe, the left side of first drainage pipe is equipped with the second drainage pipe, the lower inner wall fixedly connected with immersible pump of water tank, the upper end activity of immersible pump is pegged graft and is had first water injection pipeline, the right side of first water injection pipeline is equipped with the second water injection pipeline, the second water injection pipeline is connected in the rear end of intercooler; this device need not to dismantle the intercooler, only needs both ends installation pipeline around the intercooler to the back flush intercooler of high pressure water that uses the immersible pump to provide filters in order to reach abluent purpose, and can pass through Y type filter from the sewage of discharge in the intercooler, and clear water after the filtration can cyclic utilization repeatedly.
Description
Technical Field
The utility model belongs to the technical field of belt cleaning device, concretely relates to intercooler belt cleaning device for low concentration gas engine.
Background
The gas engine often adopts low concentration gas as fuel, and low concentration gas is moisture and the ash content is more, though can adopt measures such as filtration to carry out the purification of certain degree to low concentration gas before the energy supply, nevertheless the gas that reaches the intercooler is still very dirty, and can seriously influence the load of gas engine after the intercooler is dirty stifled, consequently need regularly clear up to the intercooler in actual production.
The existing intercooler cleaning method is generally to detach and clean an intercooler, the weight of the intercooler used as equipment in a high-power unit is large, about 400-1000kg, the disassembly and the assembly are difficult, and the conventional cleaning method not only consumes a large amount of manpower, but also has an unsatisfactory cleaning effect.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a low concentration is intercooler belt cleaning device for gas engine aims at solving the dismouting difficulty among the prior art, and conventional cleaning method not only consumes a large amount of manpowers but also the problem that the clean effect is not ideal enough.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a low concentration is intercooler belt cleaning device for gas engine, includes the base, the upper end fixedly connected with intercooler and the water tank of base, the front end of intercooler is connected with first drainage pipe, first drainage pipe's left side is equipped with second drainage pipe, the lower inner wall fixedly connected with immersible pump of water tank, the activity of the upper end of immersible pump is pegged graft and is had first water injection pipeline, the right side of first water injection pipeline is equipped with second water injection pipeline, second water injection pipeline connects in the rear end of intercooler.
As an optimized proposal, the left end of the first drainage pipeline is movably spliced with a Y-shaped filter, and the right end of the second drainage pipeline is movably spliced at the left end of the Y-shaped filter.
As a preferred scheme, the right-hand member activity of first water injection pipeline is pegged graft and is had the accuse to flow the valve, the left end activity of second water injection pipeline is pegged graft in the right-hand member that the accuse flowed the valve, the accuse flows the valve internal rotation and is connected with the clean shot, the circumference fixed surface of clean shot is connected with the connecting rod, the circumference surface that the upper end activity of connecting rod runs through the accuse and flows the valve upwards extends, the circumference fixed surface of connecting rod is connected with the handle, and the handle is located the upside that the accuse flowed the valve.
As an optimal scheme of the utility model, the equal fixedly connected with annular connecting pipe in both ends around the intercooler, two annular connecting pipe's the end of keeping away from mutually all has an annular connecting plate through bolt threaded connection, first drainage pipeline and second water injection pipeline fixed connection respectively are in the circumference inner wall of two annular connecting plates.
As an optimized proposal of the utility model, two the circumferential surface of the annular connecting pipeline is hinged with a piston cover through a hinge shaft.
As an optimized proposal, the second water injection pipeline is fixedly provided with a water pressure monitor.
Compared with the prior art, the beneficial effects of the utility model are that:
1. in this scheme, through the operation of immersible pump, can go into first water injection pipeline with the water pump boost back pump in the water tank, then wash in the intercooler in the second water injection pipeline injection intercooler of flowing through, water can flow through first drainage pipeline and second drainage pipeline and reinject into the formation cyclic utilization in the water tank after wasing the completion.
2. In this scheme, the sewage that flows out in the intercooler is when passing through Y type filter, and the solid impurity granule of aquatic can be blockked in Y type filter, and clear water can discharge to the water tank in through second drainage pipe, can play water purification quality of water with cyclic utilization's purpose.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a first flowchart of the present invention;
fig. 2 is a second flowchart of the present invention;
fig. 3 is a first perspective view of the present invention;
fig. 4 is a second perspective view of the present invention;
fig. 5 is a partial sectional view of the central flow control valve of the present invention.
In the figure: 1. a base; 2. an intercooler; 201. an annular connecting pipe; 202. a piston cap; 3. an annular connecting plate; 301. a first drain conduit; 302. a Y-type filter; 303. a second water discharge pipeline; 304. a submersible pump; 305. a first water injection pipeline; 306. a second water injection pipeline; 307. a water pressure monitor; 4. a water tank; 5. a flow control valve; 501. hollow spheres; 502. a connecting rod; 503. a handle.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1-5, the present invention provides the following technical solutions:
the utility model provides a low concentration gas is intercooler belt cleaning device for gas engine, which comprises a base 1, the upper end fixedly connected with intercooler 2 and water tank 4 of base 1, the front end of intercooler 2 is connected with first drainage pipeline 301, the left side of first drainage pipeline 301 is equipped with second drainage pipeline 303, the lower inner wall fixedly connected with immersible pump 304 of water tank 4, the activity of the upper end of immersible pump 304 is pegged graft and is had first water injection pipeline 305, the right side of first water injection pipeline 305 is equipped with second water injection pipeline 306, second water injection pipeline 306 is connected in the rear end of intercooler 2.
In the embodiment of the present invention, the base 1 plays a role of supporting other structures of the fixing device, the intercooler 2 is a substance to be cleaned, the water tank 4 is used for containing cleaning water, the first water injection pipeline 301 and the second water injection pipeline 306 both penetrate into the intercooler 2 and are communicated with each other, the first water injection pipeline 301 and the second water injection pipeline 303 are communicated with each other, the first water injection pipeline 305 and the second water injection pipeline 306 are communicated with each other, the submersible pump 304 is electrically connected with an external power supply, the water in the water tank 4 can be pumped into the first water injection pipeline 305 after being pressurized by the operation of the submersible pump 304, then the water is injected into the intercooler 2 through the second water injection pipeline 306 to clean the intercooler 2, the water can be re-injected into the water tank 4 through the first water injection pipeline 301 and the second water injection pipeline 303 after the cleaning is completed to form cyclic utilization, the pipe pass of the intercooler 2 runs through the cooling liquid during normal operation, high-temperature gas is removed from the shell pass, and water cleans the shell pass along the reverse direction of the flow direction of the high-temperature gas during cleaning. For those skilled in the art, the intercooler 2 and the submersible pump 304 are all in the prior art and will not be described in detail.
Specifically, referring to fig. 3, a Y-shaped filter 302 is movably inserted into the left end of the first drainage pipeline 301, and a right end of the second drainage pipeline 303 is movably inserted into the left end of the Y-shaped filter 302.
In this embodiment: first drainage pipe 301 and second drainage pipe 303 are communicated through Y type filter 302, Y type filter 302 is arranged in the impurity of cleaing away in the medium, the resistance is little, advantages such as blowdown convenience, the water in water tank 4 can be contaminated and become dirty after washing in intercooler 2, and can block the solid impurity granule in the aquatic of outflow in first drainage pipe 301 in Y type filter 302 through Y type filter 302 that is equipped with, and discharge clear water through second drainage pipe 303, can play water purification quality of water with cyclic utilization, and the effect of protective apparatus normal use. For those skilled in the art, the Y-filter 302 is prior art and will not be described in detail.
Specifically referring to fig. 5, the right end of the first water injection pipeline 305 is movably inserted with the flow control valve 5, the left end of the second water injection pipeline 306 is movably inserted at the right end of the flow control valve 5, the flow control valve 5 is rotatably connected with a hollow sphere 501, the circumferential surface of the hollow sphere 501 is fixedly connected with a connecting rod 502, the upper end of the connecting rod 502 movably penetrates through the circumferential surface of the flow control valve 5 and extends upwards, the circumferential surface of the connecting rod 502 is fixedly connected with a handle 503, and the handle 503 is located on the upper side of the flow control valve 5.
In this embodiment: the middle of the flow control valve 5 is a hollow sphere, the two sides of the flow control valve 5 are pipelines, the hollow sphere 501 is tightly attached to the inner wall of the circumference of the flow control valve 5, the first water injection pipeline 305 and the second water injection pipeline 306 are communicated through the flow control valve 5, the connecting rod 502 can be driven to rotate by rotating the handle 503, and then the hollow sphere 501 can be driven to rotate in the flow control valve 5 to change the cross-sectional area of the water column, so that the effect of controlling the size of water flow is achieved.
Referring to fig. 4, the front end and the rear end of the intercooler 2 are fixedly connected with annular connecting pipes 201, the far ends of the two annular connecting pipes 201 are connected with annular connecting plates 3 through bolts and threads, and the first water discharge pipe 301 and the second water injection pipe 306 are respectively and fixedly connected to the inner circumferential walls of the two annular connecting plates 3.
In this embodiment: can conveniently realize the installation through the bolt and dismantle between annular connecting pipe 201 and the annular connecting plate 3, it is very firm to install when using this device to clean, also can dismantle after finishing using in order to avoid influencing intercooler 2 normal operating.
Referring to fig. 3, the circumferential surfaces of the two annular connecting pipes 201 are hinged with piston covers 202 through hinge shafts.
In this embodiment: when intercooler 2 normally operates, can rotate two piston lids 202 through the hinge and close in order to protect the machinery in intercooler 2, when needs intercooler 2 washs, can open two piston lids 202 in order to install two annular connecting plates 3 and other structures.
Specifically referring to fig. 4, a water pressure monitor 307 is fixedly installed on the second water injection pipeline 306.
In this embodiment: the water pressure monitor 307 can monitor the water pressure in the intercooler 2 in real time, so that an operator can adjust the water pressure by rotating the handle 503 in time.
The utility model discloses a theory of operation and use flow: when the intercooler 2 needs to be cleaned, firstly, two piston covers 202 are opened by rotating two hinge shafts, then two annular connecting plates 3 are fixed on two annular connecting pipelines 201 through bolts respectively, then a first water injection pipeline 301, a Y-shaped filter 302 and a second water injection pipeline 303 are assembled and then installed in the annular connecting pipeline 201 at the front side, then a first water injection pipeline 305, a flow control valve 5 and a second water injection pipeline 306 are assembled and then installed in the annular connecting pipeline 201 at the rear side, then a submersible pump 304 is controlled to start to pump water in a water tank 4 into the intercooler 2 through the first water injection pipeline 305 and the second water injection pipeline 306 for cleaning, after cleaning, the water can flow through the first water injection pipeline 301 to enter the Y-shaped filter 302 for filtering and then is re-injected into the water tank 4 through the second water injection pipeline 303 to complete recycling, in the cleaning process, the hollow ball 501 can be driven to rotate in the flow control valve 5 by rotating the handle 503 so as to adjust the water flow; this device need not to dismantle intercooler 2, only needs both ends installation pipeline around intercooler 2 to use the high pressure water back flush intercooler that immersible pump 304 provided to filter in order to reach abluent purpose, and the sewage of discharging can filter through Y type filter 302 in the intercooler 2, and clear water after the filtration can cyclic utilization repeatedly.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a low concentration is intercooler belt cleaning device for gas engine, includes base (1), its characterized in that: the utility model discloses a water cooling device, including base (1), upper end fixedly connected with intercooler (2) and water tank (4), the front end of intercooler (2) is connected with first drainage pipeline (301), the left side of first drainage pipeline (301) is equipped with second drainage pipeline (303), the lower inner wall fixedly connected with immersible pump (304) of water tank (4), the activity of the upper end of immersible pump (304) is pegged graft and is had first water injection pipeline (305), the right side of first water injection pipeline (305) is equipped with second water injection pipeline (306), second water injection pipeline (306) are connected in the rear end of intercooler (2).
2. The intercooler cleaning device for a low-concentration gas-fired boiler as claimed in claim 1, wherein: the left end of the first drainage pipeline (301) is movably inserted with a Y-shaped filter (302), and the right end of the second drainage pipeline (303) is movably inserted with the left end of the Y-shaped filter (302).
3. The intercooler cleaning device for a low-concentration gas-fired boiler as claimed in claim 2, wherein: the right end activity of first water injection pipeline (305) is pegged graft and is had flow control valve (5), the left end activity of second water injection pipeline (306) is pegged graft in the right-hand member of flow control valve (5), the internal rotation of flow control valve (5) is connected with clean shot (501), the circumference fixed surface of clean shot (501) is connected with connecting rod (502), the circumference surface of flow control valve (5) is run through in the upper end activity of connecting rod (502) and upwards extends, the circumference fixed surface of connecting rod (502) is connected with handle (503), and handle (503) are located the upside of flow control valve (5).
4. The intercooler cleaning device for a low-concentration gas-fired boiler as claimed in claim 3, wherein: the equal fixedly connected with annular connecting pipe in both ends (201), two around intercooler (2) keep away from the end mutually of annular connecting pipe (201) and all have annular connecting plate (3) through bolt threaded connection, first drainage pipeline (301) and second water injection pipeline (306) are fixed connection respectively in the circumference inner wall of two annular connecting plate (3).
5. The intercooler cleaning device for a low-concentration gas-fired boiler as claimed in claim 4, wherein: the circumferential surfaces of the two annular connecting pipelines (201) are movably hinged with piston covers (202) through hinge shafts.
6. The intercooler cleaning device for a low-concentration gas-fired boiler as claimed in claim 5, wherein: a water pressure monitor (307) is fixedly arranged on the second water injection pipeline (306).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120704989.XU CN214747491U (en) | 2021-04-07 | 2021-04-07 | Intercooler cleaning device for low-concentration gas engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120704989.XU CN214747491U (en) | 2021-04-07 | 2021-04-07 | Intercooler cleaning device for low-concentration gas engine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214747491U true CN214747491U (en) | 2021-11-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120704989.XU Active CN214747491U (en) | 2021-04-07 | 2021-04-07 | Intercooler cleaning device for low-concentration gas engine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214747491U (en) |
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2021
- 2021-04-07 CN CN202120704989.XU patent/CN214747491U/en active Active
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Effective date of registration: 20230912 Address after: 620000 No. 7, Section 2, Tengfei Avenue, Shigao Economic Development Zone, Renshou County, Meishan, Sichuan Province Patentee after: Sichuan Huayuan Aerodynamic Power Co.,Ltd. Address before: 553000 scientific research building 8, Shuiyue Industrial Park, yuezhao street, Zhongshan District, Liupanshui City, Guizhou Province Patentee before: Guizhou Huaqi Power Co.,Ltd. |